cotmac - · pdf filecotmac typical solutions for sugar industry ... mill automation pan...

COTMAC

COTMAC

COTMAC is a 100 Year Old Group

Started with Trading of Cotton & Machinery,

Diversified into

Industrial Automation,

Engineering, Machine Tools,

Welding Technology,

Information Technology & Telecommunication.

Cotmac Group

COTMAC ELECTRONICS is a part of the COTMAC Group of Industries and is a Siemens System House since 1987

COTMAC

Global Presence

K.S.A

U.S.A

U.A.E

SINGAPORE

INDIA

COTMAC

Cotmac Electronics Pvt Ltd.

• 4 International offices

• 17 Offices in India

• 500+ Employees• SL Sys House at 6

locations

COTMAC

Certificates

Siemens Solution Partner All India # 1 System House

COTMAC

Certificates

NSIC – CRISIL Certificate ISO 9001 : 2000 Certificate

COTMAC

Our Offerings

COTMAC

Automation

Machine Tools

Engg Services

Panels

Trading

Training

Process AutomationFactory Automation

Special Purpose MachinesRetrofitsRobot Integration & Automation

MCC / PCC PanelsDrives / PLC PanelsControl Desks , Consoles

Engineering Drawings on E Plan , CADEngineering Outsourcing

Trading of Electrical ComponentsTrading of Software's

Technical TrainingSoft Skills Training

COTMAC

Distillery BreweryVegetable

Oil Refinery

Water Treatment Dairy Chemicals Pharma Oil and Gas

Cotmac Presence in Process Automation

COTMAC

20+ Brewery projects thru OEMs like Ziemann, Alfa Laval Prajfor major brewers like Carlsberg, Sabmiller, In Bev & UB grp

Expertise in S7400 & PCS7 based Distillery Solution Ref : Vitthal S.S.K. ,Harita Bio , Bio Active

Standardised solution for - Separator application involving 21 CFR 11 compliance - S88 based batch program for Veg Oil & Dairy applications

PCS7 based Cogen Plant with Major Consultants like Avant Garde, Mitcon, VSI

Successfully commissioned multiple export projects at Abudhabi, Thailand, Vietnam, South Africa, Brazil , USA etc

Cotmac Presence in Process Automation

COTMAC

Typical solutions for Sugar Industry

Auto Cane Feeder Mill Automation Pan AutomationBoiler HouseCogeneration

References :SSMP SSK, AklujGMR Sankeli APDCM Gohana SugarYash Agro Alexandria Sugar

COTMACSugar Cane Preparation

COTMAC

Sugar Mill Automation

COTMACPCS7 based configuration for Co-gen Plant

Double Bus (Ethernet Communication)

Server A

ServerBES

PCS7 H Controller

Optical N/W

TURBINE- I

TURBINE- II

BOILER

VFD PANEL

MCC PANEL

CONT. PAN

MILL

4 x OLM P114 x OLM P11

4 x OLM P11

4 x OLM P11

Ethernet TCP/IP

REFINERY

OS Clients OS Clients

Fault Tolerant System with I/o redundancy and SOE

COTMAC

Power Plant Visualisation & Control

System Architecture

COTMACTurbine Control

COTMACTypical solutions for Breweries & Distilleries

Mash Kettle Lauter TunWort KettleUnitankHot & Cold CIP

References :Asia Pacific BreweriesDasappa (Inbev) Radico DistilleriesSabmillerUB Group

COTMACPCS7 based configuration

Terminal Bus

2xIM ET200M

Red

unda

nt P

rofib

us D

P

Double Bus (Ethernet Communication)

2xIM ET200M

2x AS41X-X-XH Controller for PCS7

Server-A Server-BES

2xIM ET200M

Red

unda

nt P

rofib

us D

P

2xIM ET200M

OS Clients

COTMACLauter Tun

COTMAC

MIS Brew Report

COTMAC

Flow

Magflow

Ultrasonic

Pos.Displ.

PressureMK Serie

DS SerieMS Serie

Transducer

Temperature

Rack Field Device

HARTHead mounted

PROFIBUS

Process Device Manager

Seamless control and monitoring of Field Devices

COTMACBenefits to customer

Bulk engineering Using Import Export Assistance Configuration of field devices is done in excel and then imported into the project.

Standardization Program modules are standardized for different sections of the plant. ( Application specific libraries )

Globasys-ANALIZE, is our Solution to the Process Industry for comprehensive process analysis, reporting, monitoring, & graphical data representation for process optimizationand hence increased profitability.

Resulted in considerable reduction of engineering time and cost.

COTMACCustomer Testimonial

COTMACCustomer Testimonial

COTMAC

Thank you for your attention!

Name: Mukund Muley

Company: Cotmac Electronics Pvt Ltd

Address: S-168,’S’ Block , MIDC

Near Century Enka,Bhosari,Pune-411026

Phone: +91 20 30687100 / 120 / 200

E-Mail: mukund@cotmac.com