conservation of resources improving bulk fluid condition

Advanced Fluid Conditioning Solutions ®

PROUDLY MANUFACTURED IN THE UNITED STATES

Improving Bulk Fluid Condition at Lumber Mill

PROJECTBACKGROUND

INDUSTRIES DESIGN

DISCOVER DIAGNOSE

• Forest, land, and timber products company with high-level particle contaminationinbulkfluidstorage vessel. • Upper management ordered

all locations to improve bulk fluidcleanlinesspracticesafterconsultationwithfluidsupplier.

What We Did: Schroeder recommended the KLD, the Dual Stage Kidney Filtration Skid.

Course of action1. Due to these constraints and application conditions, SI recommended the KLDfiltersystemsolution,with5µmand3µmstagedfiltration,ataflowrateof 10gpm.2. Schroeder estimated that by operating the KLD continuously with KGZelementtechnologyandaprogressivefilterelementstrategy, thecustomercouldachievethetargetedfluidcleanlinessclass.

• 2,000gallonbulkfluidreservoirwith100-1,700gallonsofISOVG68fluidatagiventime

• Fluid contamination levels averaginganISO4406:1999cleanlinessclassof21/20/18butrequired a solution that achieves a classof16/14/11

• Implementation constraints included maintenancebudget,fluctuatingfluid volumeand16/14/11fluid cleanliness class target.

L-5018_IMPROVINGBULKFLUIDCONDITIONATLUMBERMILL

Forinternaluseonly.Incaseofquestionsplease ContacttheFILTERSYSTEMSgroup.

Technical Application Bulletin

Advanced Fluid Conditioning Solutions ®

PROUDLY MANUFACTURED IN THE UNITED STATES

CONSERVATION OF RESOURCES

DELIVER

PRODUCT SPECS

KLD Offline Filtration System:

Flow Rate: 10gpmflowrate Dual-Stage FiltrationElement: 27” high capacity, high efficiencyKGZfilterelementtechnologyPower Supply Voltage: 120 V AC/60Hz/1Ph.Compatibility:Forfluidsupto2,500SUS

CUSTOMERBENEFITS FURTHERAPPLICATIONAREAS

• Metuppermanagementdemands by achieving exceptionalfluidcleanliness

• Improved system component servicelifebyaminimumfactorof7

• Conserved maintenance, labor, and production resources

• Industrialfluidpowersystems• Bulkfluidpreservationand reclamation • Industrial power transmission systems (i.e. gearboxes using lighter-weight lubricants)

Advanced Fluid Conditioning Solutions ®

PROUDLY MANUFACTURED IN THE UNITED STATES

L-5018_IMPROVINGBULKFLUIDCONDITIONATLUMBERMILL

Forinternaluseonly.Incaseofquestionsplease ContacttheFILTERSYSTEMSgroup.

ROI

• The KLD solution was implemented and provided a three-class cleanliness improvement within one month.

• Thecustomerprogressedthefilterelementconfigurationbyusing3μmratedfiltrationinbothstages.Thisyieldedimmediateresultsbutdidnotreducecontamination to the targeted level over time.

• To combat an unexpected rise in contamination, Schroeder mounted an OLF30inserieswiththeKLDtohelpcontainandreducethebulk contamination.TheOLF30filterwasuninstalledafterthebulkcontamination event was contained.

• Thecustomerthenchangedtheelementconfigurationbyusing1μmrated filtrationinbothstages,ultimatelyreducingthecontaminationanimpressive cleanlinesslevelof13/11/7.

Underlying assumptions:- Theestimatedservicelife extension does not consider fluidhandlingmethodsbeyond thepointofstorage,system design, or other contributing factors.