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INTRODUCTION
The company Končar – Generators and Motors represents an important part of the KONČAR Group, a leading regional manufacturer of the equipment and plants for generation, transmission and distribution of electric energy as well as of the equipment designed for application into transport and industry.
The scope of the activities of the company Končar – Generators and Motors is development, engineering and design, manufacturing, testing, installation, commissioning, servicing, overhauls, upgrading, revitalization and modernization of generators and motors.
Hydropower generation has been around since 1895 when Nikola Tesla and George Westinghouse built the first hydro-electric power plant in 1895 in Niagara Falls and started the electrification of the world. Hundreds of hydrogenerators installed more than 60 years ago still operate across the world, using the old technology.
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1. HISTORY The history and the tradition of the KONČAR Group are integrally bound to the history and development of the motor and generator production.
1921 1930 1939
1940
1946
1947
1948
1955
1957
1962
1974
1976
1977
1978
1985
1988
1991
1998
2000
2003
2004
2005
2006
2010
2013
2014
2017 2015
Founded as ELEKTRA Inc, Zagreb
Started production of electromotors
Produced first asynchronous motor with coated wire
Produced 10.000th electromotor
• Renamed into Rade Končar• Produced first large electromotor with welded construction; type A-120, 600 kW, 6 kV, 560 rpm
Started production of hydrogenerators
Produced first hydrogenerator (HPP Mariborski otok; 24 MVA, 10 kV, 125 rpm)
Signed first export contract of KONČAR Group (delivery of complete electrical equipment for HPP Chichoki Mallian in Pakistan)
Built 100th generator (HPP Gojak, Croatia; 20 MVA, 10,5 kV, 428 rpm)
Produced the largest hydrogenerator in the world for HE Split; 120 MVA, 16kV, 300 rpm
Awarded V. Fresl, M. Kajari, I. Žgombić with special award „Nikola Tesla“ in technical science for life achievement in development and work on power facilities, based on hydrogenerators for HPP Đerdap with a capacity of 190 MVA
Signed contract for delivery of three - phase turbogenerator (TPP Gacko, Bosnia and Herzegovina 353 MVA) – new stage of development in large turbogenerators field
Signed first turnkey contract of KONČAR Group (HPP Hemren Dam in Iraq; 2 x 28 MVA, 11 kV; 166,7 rpm)
Signed largest turnkey contract of KONČAR Group (HPP Haditha in Iraq; 6 x 128 MVA, 15,75 kV, 100 rpm)
Exported 100th hydrogenerator
Signed the largest contract in history for turnkey delivery of electrical equipment (HPP Bekhme in Iraq; 295 MVA, 18 kV, 167 rpm)
Founded KONČAR¬ – Electrical industry (KONČAR Group)
Founded KONČAR – Generators and Motors Inc. (KONČAR – Generators merged with KONČAR – Medium Electric Machines)
First implementation of VPI system (HPP Plave, Slovenia; 23 MVA, 10,5 kV, 166,7 rpm)
Produced the first compact hydrogenerator (SHPP Adolfsfors, Sweden; type 6SBO1 900M-24, 1,5 MVA, 690 V, 250 rpm)
• Produced the first synchronous compact hydrogenerator with cylindrical rotor • Finalized development of asynchronous squirrel cage traction motor for low- floor tram (65 kW, 320 V, 1700-4200 rpm, S1)
• Produced the largest synchronous motor (for petrochemical industry; 7,7 MW; 10 kV, 200 rpm) • Finalized development of asynchronous squirrel cage traction motor for EMU (525 kW, 1000 V, 2171- 5200 rpm, S1)
Repaired generator on TPP Neka 2, Iran; 517,64 MVA
Delivered bulb type generators for HPP Bhavani Kattalai II and III, India; with rotor and stator in one piece (4 x 16,6 MVA, 6,6 kV, 71,4 rpm)
Delivered 100th compact hydrogenerator
Delivered bulb type generators (HPP Weinzödl, Austria); implementation of „tailor-made“ ventilation and cooling principle, along with advanced modification of active parts, challenges of adjustment to existing power plant restrictions;
Delivered 1000th shaftless motor for compressors
Produced new stator for18 kV generator (HPP Moforsen, Sweden; 64 MVA, 18 kV, 125 rpm)
1895 Start of hydroenergy production in Croatia from the first hydropower plant - HPP Jaruga (second in the World, commissioned one day after HPP Niagara Falls)
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2. GENERAL INFORMATION
FoundationAs a result of the synergic process within the KONČAR Group, Končar – Generators merged with a sister company, Končar – Medium Electric Machines, making a new company named Končar – Generators and Motors Inc. in 1998
Manufacturing facility
Company nameKončar – Generators and Motors Inc. (abbreviated name KONČAR – GIM Inc.) is a member company of the KONČAR Group
President of the Managing Board Josip Študir, B.Sc.E.E.
Members of the Managing Board Ante Elez, Ph.D.E.E.
Roman Nota, B.Sc.E.E.
Goran Benčić, B.Sc.E.E.
Deputy Member of the Managing Board Željko Barberić IWE, M.Eng
MANAGING BOARD
LEGAL STATUS Shareholding company
EQUITY 14,4 mil EUR
SALES REVENUE 31,2 mil EUR
OPERATING PROFIT (EBIT) 2,7 mil EUR
NET PROFIT 2,3 mil EUR
2016
Over 30 000 m2 of industrial workshops
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2.1. Organization structure
2.2. Business in 2016Total Revenue in the last five years
MANAGING BOARD
Quality Assurance and Environmental Management Systems
Finance and Administration
Sales and Project
ManagementProcurement
Technical Dept.
Renewable Energy Sources
ProductionQuality Control
Health and Safety
40.000.000
45.000.000
50.000.000
IN EUR
35.000.000
30.000.000
25.000.000
20.000.000
15.000.000
10.000.000
5.000.000
2012 2013 2014 2015 2016
0
DomesticTotal Revenue Export
6
Sales income in 2016 (%)
Export
Scandinavian Countries United Kingdom
Slovenia El Salvador
Croatia Other countries
Domestic
72%
30%
20%
28%
4%
4%
14% 28%
company profile 2017
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507 employees
2.3. Human resourcesThe main advantage of Končar – Generators and Motors are our committed employees. Experienced and dedicated employees in synergy with their ability to satisfy customers’ expectations distinguish us from our competitors.
Attracting, developing and retaining highly motivated people are among our highest priorities. We also believe that mobility and flexibility are crucial for development of professional skills and career as well.
Out of 507 employees, 163 hold a university or higher degree, 224 are high school technicians and 81 are highly skilled qualified workers.
Professional developmentsWe believe that professional development helps employees to build up competencies for their profession, but also to improve their excellence. It is an ongoing process that continues throughout the individual’s career with the full support of the Company.
2.4. Research and developmentTechnological development constantly stimulates R&D actions. Končar – Generators and Motors is following this trend by involving its own staff into R&D projects, as well as by collaborating with R&D rotating machines department, a part of Končar – Electrical Engineering Institute Inc.
• Mechanics• Ventilation and heat exchange• Electromagnetism
2.5. Quality managementThe Company’s business policy is to deliver quality products and services to achieve customer, employee, owner, supplier and community satisfaction with the constant care of work safety and environmental protection.
For this purpose, the Company has implemented quality assurance systems as well as environmental, health and safety protection. Compliance with international standards and business excellence has been confirmed by awards of certificates by recognized certification bodies.
• Certificate ISO 9001:2008 – Quality Management System, since 1996• Certificate ISO 14001:2015 – Environmental Management Systems, since 2004• SELLIHCA Certificate of Pre- Qualification 2017 – Scandinavian Market Certificate, since 2005• CSA Certificate of Compliance• AAA Golden Solvency Excellence Certificate – for the years 2014, 2015 and 2016
163
hold a university or higher degree
224
high school technicians
81
highly skilled qualified workers
KONČAR Group has more than 95 years of experience in R&D and state of art solutions and technologies in areas:
Using own and commercial analytical and numerical software packages (FEM – Finite Element Method I CFD - Computational Fluid Dynamics). Simulation 2D and 3D models include: actual geometry, real material properties, dynamic effects and motion.
The company Končar – Generators and Motors Inc. holds the following certificates:
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2.6. Mission and Vision
Company missionThe delivery of high quality generators and motors to the Croatian and global market and provision for a stabile development of the Company ensuring to all the employees appropriate standards of living and conditions for personal development, as well as supporting of electric engineering sciences and Croatian economy together with other Končar Group Companies.
Company vision in 2020A modern company employing competent workers, running its business activities on all the continents, one of the leading European generator and motor manufacturer, designing and constructing it’s innovative, flexible and tailor made products through application of the most recent software tools and technologies.
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3. PRODUCTION PROGRAM
The scope of the activities of the company Končar – Generators and Motors is development, engineering and design, manufacturing, testing, installation, commissioning, servicing, overhauls, upgrading, revitalization and modernization of generators and motors.
3.1. Fields of implementation
Transport General and specialpurposes
Shipbuilding industry
Processingindustry
3.2. HydrogeneratorsGenerators have always been one of the core products of the KONČAR
Group production portfolio. Our experts incorporate technological progresses in line with
customers’ needs and their specific demands on the bases of their knowledge and experience.
High tech materials and a wide range of technical parameters are used in production with up to 300 MVA
3.2.1. Large and medium hydrogenerators
Production of large and medium generators comprises of development, design, manufacture, assembly and commissioning and aftersales service of hydrogenerators. More than 510 delivered hydrogenerators all over the world.
• Generators for Francis, Kaplan and Pelton turbines• Bulb type generators• Reversible motor – generators• Servicing and overhauls of products made by KONČAR- Generators and Motors or other manufacturers
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3.3. TurbogeneratorsThe total of 175 gas-powered and steam-powered turbogenerators were installed with total power of 5720 MVA. Today, focus is on servicing of turbogenerators produced by KONČAR – Generators and Motors and other manufacturers.
3.4. MotorsKONČAR – Generators and Motors produces low voltage and high voltage squirrel cage and slip ring induction motors up to 10 MW for various purposes. Special motors like explosion proof motors, marine motors, shaftless motors for compressors, traction motors are also part of company production program.
Motors have up to date design, high efficiency level and adaptability to various requirements, low maintenance costs, long life and other technical characteristic which completely meet the requirements of electrical drives for pumps, mills, fans, crushers, conveyers and compressors.
Synchronous motors with brushless or static excitation can be manufactured.
Over 130 hydrogenerators for small hydropower plants with the total installed capacity of 310 MVA from 0.5 to 10 MVA, and speeds up to 1000 rpm suitable for Francis, Kaplan and Pelton turbines have been produced in the last decade.
KONČAR- Generators and Motors compact type synchronous and asynchronous generators are up to date designed with high degree of efficiency, insulation class F or H, with VPI or resin rich technology, which fully meet the electrical requirements when operating on grid or in island mode.
KONČAR – Generators and Motors produces vertical, horizontal and bulb type generators for small hydropower plants, voltages from 400V up to 13,8 kV, open and totally- enclosed cooling system, rolling and sleeve bearings.
3.2.2. Compact brushless hydrogenerators for small hydropower plants
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THE LARGEST PROJECTSPROJECT COUNTRY NUMBER OF UNITS AND CAPACITYHPP BAJINA BAŠTA SERBIA 2 X 315 MVA
HPP ĐERDAP SERBIA 3 X 190 MVA
HPP SHIRORO NIGERIA 4 X 176,5 MVA
HPP KARIBA ZAMBIA 4 X 167 MVA
HPP ZAKUČAC CROATIA 4 X 160 MVA
HPP VELEBIT CROATIA 2 X 155 MVA
HPP DUBROVNIK CROATIA 2 X 140 MVA
HPP HADITHA IRAQ 6 X 128 MVA
HPP RAMA BOSNIA AND HERZEGOVINA 2 X 100 MVA
HPP ZLATOLIČJE SLOVENIA 2 X 85 MVA
HPP SEITAKORVA FINLAND 1 X 80 MVA
HPP PLAYAS COLOMBIA 3 X 71,9 MVA
HPP PETAJASKOSKI FINLAND 2 X 70 MVA
over
50world countries
over
510hydrogenerators
over
17 GVAof installed capacity
KONČAR - Generators and Motors delivered
generators
4. HYDROGENERATORS REFERENCES
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