coco coir/fiber production - philippine coconut … coir/fiber production coco coir uses &...
Post on 09-Jul-2018
276 Views
Preview:
TRANSCRIPT
Coco Coir Uses & Market Demand
• Coco coir, a durable fiber extracted from discarded coconut husks, is now widely used as basic material in making nets, rolls, and mats as protective covers for soils and slopes.
• It is becoming popular in USA and countries in Southeast Asia.
• Coco coir is preferred over concrete bricks and peat moss because it is cheaper, renewable, and completely organic.
Coco Coir Market Demand
• Coco coir is extensively used to rehabilitate deserts, enhance greens in golf courses and prevent soil erosion in riverbanks and highways.
• It is also an excellent growing medium for landscape plants and grasses since the fiber has natural rooting hormones and good water-holding capacity.
Steps in Coco Coir Fiber Decortication and Processing (daily operation), LMPCI, Sariaya, Quezon
Source: Dela Cruz, Pobre & Gabrido, 2002Manual on Machinery and Equipment
For Coconut By-product
Husks (13,000 pcs)
Storage
Soaking Decorticating (First Pass)
DustFirst Pass
Second Pass Fiber (Refined
Fiber 1.3 metric tons (20%) Dust (includes
dust from first pass 80%)
Decorticating (Second Pass)
Drying
Baling/Weighing 50-65 bales
Cost of MachineCost of Machine
KARI, Ben Treprovince, Vietnam
Manufacturer
$273.00Cost of Motor , 20HP (Second hand)
$517.00Pick-up Price
Perspective view of Perspective view of
Decorticating MachineDecorticating Machine
The Vietnam Model of The Vietnam Model of
Decorticating MachineDecorticating Machine
Source: Dela Cruz, Pobre & Gabrido, 2002Manual on Machinery and Equipment
For Coconut By-product
Discounted Cash Flow of Coco Coir Discounted Cash Flow of Coco Coir
Production, LMPCI, Production, LMPCI, SariayaSariaya, Quezon, 1995., Quezon, 1995.
Source: Medina, S.M.; Matienzo, E.L.A; Medina C.M.; Manalo, D.D. & Aguilar, E.A. 1997. Documentation & Assessment of Successful Coconut Production, Processing, & Marketing Enterprises in Luzon.
1 2 3 4 5 6 7 8 9 10
BENEFITS
Sales from fibers - 1,064,700 1,064,700 1,064,700 1,064,700 1,064,700 1,064,700 1,064,700 1,064,700 1,064,700
COSTS
Operating Cost -Labor - 227,500 227,500 227,500 227,500 227,500 227,500 227,500 227,500 227,500Fuel - 90,581 90,581 90,581 90,581 90,581 90,581 90,581 90,581 90,581Husk - 283,920 283,920 283,920 283,920 283,920 283,920 283,920 283,920 283,920Misc. - 36,400 36,400 36,400 36,400 36,400 36,400 36,400 36,400 36,400Maintenance 776,000 2,400 32,200 24,728 30,760 23,000 33,928 21,560 32,200 24,728
Investment Cost - - - - - - - - -
TOTAL COST 776,000 640,801 670,601 663,129 669,161 661,401 672,329 659,961 670,601 663,129
NET BENEFITS (BF) -776,000 423,899 394,099 401,571 395,539 403,299 392,371 404,739 394,099 401,571
FINANCING
Loan receipt 600,000 - - - - - - - - -Debt Servicing - 197,434 197,434 197,434 130,093 130,093 - - - -
NET BENEFITS
-176.000 226,465 196,665 204,137 265,446 273,206 392,371 404,739 394,099 401,571
Discount Factor 0.87 0.756 0.658 0.572 0.497 0.432 0.376 0.327 0.284 0.247
(15%) NPV 1,081,205
BCR 1.30
IRR (BF) 23.16%
ITEM
(AF)
Perspective view of singlePerspective view of single--ply ply
twining machinetwining machine
Cost of Machine (Vietnam-made)
US$ 45.00Single ply rope making equipment (wooden model) with ½ hp motor
Source: Dela Cruz, Pobre & Gabrido, 2002, Manual on Machinery and EquipmentFor Coconut By-product
VillageVillage--Level Double Level Double
Ply Twining Ply Twining
Technology Technology
Drying of Coconut Fiber Drying of Coconut Fiber
Doormat Making EquipmentDoormat Making Equipment
Source: Dela Cruz, Pobre & Gabrido, 2002Manual on Machinery and Equipment
For Coconut By-product
Cost of Equipment (Vietnam-made)
US$ 13.00Doormat-making equipment
Inlaying of rope using Inlaying of rope using
pusher and hammerpusher and hammer
Source: Dela Cruz, Pobre & Gabrido, 2002Manual on Machinery and EquipmentFor Coconut By-product
Knitting the product Knitting the product
Pumping and Pumping and
pushing the pushing the
finished doormat finished doormat
Process Flow of Making DoormatsProcess Flow of Making Doormats
top related