citopuls iii 420/520 citosteel iii 420/520 - oerlikon · citopuls iii 420/520 ... protection /...
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Air
Liqu
ide
Wel
ding
Fra
nce
rese
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right
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with
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stra
tions
, des
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and
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ract
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whi
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www.oerlikon-welding.com
CITOPULS III 420/520CITOSTEEL III 420/520Boost your welding performanceand save energy
Plaquette CITOPULS-CITOSTEEL III 420-520 GB__ 23/06/2016 13:41 Page1
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CITOPULS III / CITOSTEEL III
CITOPULS III / CITOSTEEL III are the only product on the MIG/MAG welding market offering superior quality weldingand advanced welding processes with a simple interface at a competitive price. Moreover CITOPULS III is designed in a modular system to fit with all users’ requirements.
Superior quality welding withadvanced processes and features• New inverter generation offering 30% less
primary consumption regarding conventionnalequipment. Due to its performant efficiency you are saving significant amount on your energy cost
• More than 100 synergic lines for any base material
• Full range of processes:- Standard MIG/MAG - Pulsed MIG/MAG- Special arc transfer- MIG brazing- MMA coated electrodes - Gouging (up to 6.3 mm diameter electrode)
• Powerful installation up to 500 A at 60%
• Full A1 automatic interface.This level of synchronization does not requirean additional card, for simpler automatisation
• Storage of 99 welding programs (with expert wire feeder DMU P500 or advanced remotecontrol RC JOB)
• Parameter locking with a digit code (with expert wire feeder DMU P500 or advanced remote control RC JOB). When this function is activated, the welder can still fine-tune the parameters in a +/- 20% range
• Call programs by trigger torch
Plaquette CITOPULS-CITOSTEEL III 420-520 GB__ 23/06/2016 13:41 Page2
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A user friendly interface fora really easy to use front panel• Power source and wire feeder
A modular conceptto fit with all users’requirements
Specify and build your owninstallation:
• Power source
• Wire feeders
• Cooling unit
• Harnesses (up to 50 m forshipbuilding applications)
• Trolleys for the installationand the wire-feeder
• Remote control
• Torches (standard, withpotentiometer, push-pull,automatic...)
More benefits forthe user• Small machine for easier
access
• Light installation(34 kg for the power source)
• Compatible with motorgenerator
• A powerful 4-wheel feeder unit
The CITOPULS/CITOSTEEL high tech MIG/MAG equipment fitsperfectly with the needs of the most demanding welding applicationsin various segments. Whatever your requirements, you will find withthe CITOPULS/CITOSTEEL a superior welding quality with advancedprocesses with simple settings through an easy to use interface.
WITH YOUR
REGISTRATION1YEA
R
FREE
WARRANTY
YEARS2
Plaquette CITOPULS-CITOSTEEL III 420-520 GB__ 23/06/2016 13:41 Page3
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Focus on advanced processes
Speed Short ArcTM (SSATM)Speed Short ArcTM provides a transfer mode using shortcircuits in a wire speed domain usually governed byglobular conditions.
The current values used in this mode are very differentfrom those used in conventional “short arc” operation.
Faster wire speeds require a medium current togetherwith a large peak current in order to form and detach the droplet more quickly.
High Penetration Speed(HPSTM)HPS (High Penetration Speed) is welding characteristicavailable with the high range of MIG/MAG inverter powersources manufactured by Air Liquide Welding. Usingwelding current usually given by Spray Arc behaviour,HPS arc transfer is combining two different mainadvantages:
• Provides lower voltage and so lower energy,• A very accurate and dynamic regulation of the
welding parameters.
This association is able to carry out very high productivitywith the optimal welding performance.
PulsPuls mode is a Puls current waveform offering a verystable arc without any spatters. This is the best to weldthin sheets in stainless steel and aluminium. Moreover,you will keep high performance whatever your weldingposition.
Soft Silence PulseTM (SSPTM)This is a pulse transfer with a special waveform producing asoft and silent arc. The behavior of the Soft silent puls is verysuitable for stainless steel application request the best wettingpossible.
Silence because the noise of the arc is divided by two regardinga normal puls mode what can be really appreciated when youhave to weld in a confident area.
Moreover the stability given by this transfer allows to weld in allpositions and especially in vertical up without weaving when itis associated to a sequencer welding cycle.
SequencerThe sequencer or cold double Puls produces very high qualitywelds on thin material while avoiding distortion.
The operating technique is made easier due to good control ofthe weld pool even on badly-prepared sheets. This sequencermode automatically chains arc and cold arc regimes together.
The sequencer is available within flat or Puls current.
MIG BrazingMIG brazing appeared in the late 1990’ s as a betterreplacement for flame brazing.
Since this time, it has gone from strength to strength and hasbecome an essential process in automobile construction.
The use of digital technology further increases the performanceof this process both from the point of view of the quality of thejoint produced, the productivity obtained and also thepreservation of coatings applied to steel sheets for corrosionprotection.
Speed Short ArcTM (SSATM) MIG Brazing Cold Double Pulse High Penetration Speed (HPSTM)
CITOSTEEL III 420 CITOSTEEL III 520 CITOPULS III 420 CITOPULS III 520
SSA (Speed short Arc)
HPS (High Penetration Speed)
PULS
SSP (Soft Silent Puls)
SEQUENCER
MIG BRAZING
✓✓
✓✓
✓✓
✓✓
✓✓✓✓✓✓
✓✓✓✓✓✓
Which process in which machine – overview table
Plaquette CITOPULS-CITOSTEEL III 420-520 GB__ 23/06/2016 13:41 Page4
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Front panels are easy to understand and use
CITOPULS/CITOSTEEL power source andwire feeder have been designed to improvewelding processes. They are built with auser interface designed for a really easy tounderstand and to use front panel.
2008
-778
RC-JOB
Simple
Power source Remote control
Wire feedersDMU P400 DMU P500
Welding voltage andset up parameter display
Mode andwelding cycle
selection LEDs
Scrolling of setup parameters
Processchoice selector
Gas selector Wire grade selector
Wire diameterselector
Scrolling ofset upparameters
Selector forwire speedor thicknessdisplay
Welding current or wire speedor thickness display
Display of welding parameters
Program selectionand advanceparameters displayand buttons
Arc length settingArc lengthsetting
Remote controland push-pullconnector
Coolant connections
MMA electrodeholder connection
Torchconnector
Remote controland push-pullconnector
CoolantconnectionsMMA electrode
holder connection
Torchconnector
Wire speedregulation
Wire speed regulation
Wire speedregulation
Program selection and advanceparameters display and buttons
Arc lengthsetting
Wire speedregulation
Arc lengthsetting
2016
-362
2016
-351
2012
-118
2016
-362
Plaquette CITOPULS-CITOSTEEL III 420-520 GB__ 23/06/2016 13:41 Page5
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Wire feeder DMU P400 DMU P500 expertRollers 4 drive rollersWire speed 1 to 25 m/minWire Ø - Carbon steel - Stainless steel 0.6 / 0.8 / 1.0 / 1.2 / 1.4 / 1.6 mmWire Ø Cored wires 1.0 / 1.2 / 1.4 / 1.6 mmWire Ø Aluminium 1.0 / 1.2 / 1.4 / 1.6 mmRegulation 2 potentiometers 2 encodersAdditional feature - Program managementDisplay - 3 LCD displaysGENERALProtection / Insulation IP 23S - HStandards EN 60974-5 - EN 60974-10Dimensions (l x w x h) 265 x 590 x 383 mmWeight 17.5 kg
Power source CITOPULS III 420CITOSTEEL III 420
CITOPULS III 520CITOSTEEL III 520
PRIMARYPower supply – 3 Phases - 50/60 Hz 400 V (+ 20% / - 20%)Maximum primary consumption (100%) 26 A 33,9 ATemporised fuses 25 A 32 APower factor 0.96 0.94Efficiency 87% 89%SECONDARYOpen circuit voltage 73 VWelding range 15 A - 420 A 15 A - 500 ADuty cycle 60% 420 A* 500 ADuty cycle 100% 350 A 450 AAPPLICATION
ProcessesMIG-MAG / Speed Short ArcTM / MIG-MAG pulsed /High Penetration Speed (HPS) / Cold Double Pulse /
MIG Brazing / MMA / Gouging / Soft Silent Puls (SSP)
Programs 99 (with expert wire feeder or RC JOB)GENERALStandard EN 60974-1 - EN 60974-10Protection index IP 23Dimensions (l x w x h) 720 x 295 x 525 mmWeight 34 kg 40 kg
Cooling unit COOLER IIICooling power 1.3 kWMaximum pressure 4.5 barDimensions (l x w x h) 720 x 280 x 270 mmWeight 16 kg
Technical characteristics20
10-4
64r
2016
-350
2016
-362
2016
-360
2016
-361
2016
-378
2016
-382
* CITOSTEEL III 420 (420A @ 40%)
Plaquette CITOPULS-CITOSTEEL III 420-520 GB__ 23/06/2016 13:41 Page6
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To order
The modular concept of CITOPULS III /CITOSTEEL III allows you to build the perfectconfiguration for your requirement.From offshore & shipbuilding to boiler makers,train production and small workshops.
Aluminium welding kitALUKIT DMU 1.0 -1.2 W000277622
ALUKIT DMU 1.2-1.6 W000277623
• 100 programs• possibility to lock
welding parameters• LCD display
ExpertDMU P400 (Standard) W000000000DMU P500 (Expert) W000000000
Wire feeders
Standard
Power sources20
15-0
30
Trolley for installation
TROLLEY IIW000383000
2010
-464
r
COOLER III W000273516Safety devicefor cooler
W000376539
Cooling unit
Push-pull puls IIW000275907
Push-pull Puls IIelectronic circuit
2011
-113
Trolley for wire feeder
TROLLEY WF II
W000275908
2010
-462
W000373703
Anti-dust filterfor power sourceprotection
2011
-458
Length AirWater
Standard Aluminium2 m W000275894 W000275898 W0003710445 m W000275895 W000275899 W00037104510 m W000275896 W000275900 W00037117515 m W000275897 W000275901 W00037117425 m W000276901 W000276902 W00037123930 m W000371246 - -40 m W000371245 - -50 m W000371244 - -
Harnesses
Trolley On siteW000372274
TrolleyOn site
2011
-377
Supportfor wire feederin vertical suspension
W000377985
Flowmeter W000275905
Flowmeterto mesure gas flowrate
A composition of wire guides and rollersfor perfect aluminium welding
RC SIMPLE (10 m)W000275904
RC JOB (10 m)W000273134
2008
-778
Remote control
420 A @ 60 % CITOPULS III 420 W000000000500 A @ 60 % CITOPULS III 520 W000000000
420 A @ 60 % CITOSTEEL III 420 W000000000500 A @ 60 % CITOSTEEL III 520 W000000000
1
3
10
12
13
11
7
8
4
2
5
6
9
Allowing to connect a push-pull torch or gun.
2016
-350
2016
-378
2016
-382
2016
-360
2016
-361
2016
-352
Plaquette CITOPULS-CITOSTEEL III 420-520 GB__ 23/06/2016 13:41 Page7
Air
Liqu
ide
Wel
ding
Fra
nce
rese
rves
the
right
to c
arry
out
mod
ifica
tions
to it
s m
achi
nery
with
out p
rior
notic
e.Th
e m
anuf
actu
rer
acce
pts
no li
abilit
y fo
r illu
stra
tions
, des
crip
tions
and
cha
ract
eris
tics,
whi
ch a
re fo
r in
form
atio
n on
ly.©
ALW
- 0
6/20
16 -
W00
0000
000
- E
d. 1
- P
LDB
106
95
BELGIUMAIR LIQUIDE WELDING BELGIUM SAZ.I. West Grijpen - Grijpenlaan 5 - 3300 TIENENTel.: +32 16 80 48 20 - Fax: +32 16 78 29 22
CHINAHANGZHOU SAF OERLIKON Weld. Cut.Shanghai Commercial Branch - Rm 1108 Pine City Hotel 777 Zhao Jia Bang Lu - SHANGHAI 200032 Tel.: +86 21 64 43 89 69 - Fax: +86 21 64 43 58 97
CZECH REPUBLIC AIR LIQUIDE CZ S.R.O. - Welding and CuttingPodnikatelská 565 - Areál SVUM - 190 11 PRAHA 9 - BúchoviceTel.: +420 274 023 163 - Fax: +420 274 023 233
FRANCEAIR LIQUIDE WELDING FRANCE25, boulevard de la Paix - CS 30003 Cergy Saint-Christophe95895 CERGY-PONTOISE CedexTel.: +33 1 34 21 33 33
GERMANYOERLIKON SCHWEISSTECHNIK GmbHIndustriestrasse 12 - D-67304 EISENBERG/PFALZTel.: +49 6351 4760 - Fax: +49 6351 476 335
HUNGARYsee address in Romania
ITALYFRO-AIR LIQUIDE WELDING ITALIA S.p.ALoc. Casalmenini, 3 - 37010 RIVOLI-VERONESE (VR)Tel.: +39 045 82 91 511 - Fax: +39 045 82 91 536
LUXEMBOURGAIR LIQUIDE WELDING LUXEMBOURG S.A.5 rue de la Déportation - BP 1385 - L-1415 LUXEMBOURGTel.: +352 48 54 56 - Fax: +352 48 54 57
MALAYSIASAF-OERLIKON MALAYSIA SDN BHDNo 10, Jalan TPP 5/1Taman Perindustrian Puchong - 47100 PUCHONG, SELANGORTel.: +603 8060 8638 - Fax: +603 8061 620
NETHERLANDSAIR LIQUIDE WELDING NETHERLANDSRudonk 6 B - NL 4824 AJ BREDATel.: +31 76 541 00 80 - Fax: +31 76 541 58 96
POLANDAIR LIQUIDE WELDING POLSKA - SP. Z.o.oUL. Porcelanowa 10 - 40-246 KATOWICETel.: +48 32 609 04 50 - Fax: +48 32 609 04 60
PORTUGALAIR LIQUIDE SOLDADURA LDARua Dr. António Loureiro Borges, 4-2° ArquiparqueMiraflores - 1495-131 ALGÉSTel: +351 21 41 64 900 - Fax: +351 21 41 69 40
ROMANIADUCTILAleea Industriilor Nr 1 - 120224 BuzauTel.: +40 238 722 058 - Fax: +40 238 716 861
RUSSIA
AIR LIQUIDE WELDING17 Vorontsovskaya Str. - 109147 MOSCOW Tel.: +7 495 641 28 98 - Fax: +7 495 641 28 91
SCANDINAVIAOERLIKON SKANDINAVIEN ABStarrägen 100 - 232 61 ARLÖVTel.: +46 (0)40 670 15 00 - Fax: +46 (0)40 670 15 01
SLOVAKIAAIR LIQUIDE WELDING CENTRAL EUROPE S.R.O.Hlohovecká 6 - 951 41 NITRA - LUŽIANKYTel.: +421 37 692 4610 - Fax: +421 37 651 28 04
SPAINOERLIKON SOLDADURA SAPoligono Industrial la Noria Carretera de Castellon Km-15,500 - 50730 El Burgo de Ebro - ZARAGOZATel.: +34 976 10 47 00 - Fax: +34 976 10 42 67
SWITZERLANDOERLIKON SCHWEISSTECHNIK AG Mandachstrasse 54 - CH 8155 NIEDERHASLI Tel.:+41 44 3076 111 - Fax: +41 44 3076 112
THAILANDEAIR LIQUIDE WELDING THAILAND Co. Ltd.40 Moo 6 - Ramindra Road Km 9.5KHANNAYAO, BANGKOK 10230Tel.: +66 29 43 2250 - Fax: +66 29 43 2256
UAEAIR LIQUIDE WELDING MIDDLE EAST FZEJebel Ali free zone warehouse No. FZS1AH05P.O. BOX 18734 - Jebel Ali - DUBAITel.: +971(0)48861606 - Fax: +971(0)48861608
U. K.AIR LIQUIDE WELDING LtdLow March / London Road - DAVENTRY - Northants NN11 4SDTel.: +44 1 327 70 55 11 - Fax: +44 1 327 70 13 10
Contacts
Contacts for other countries:Air Liquide Welding International DevelopmentDepartment Italy Loc. Casalmenini,337010 - RIVOLI-VERONESE (VR)Tel.: +39 045 82 91 511- Fax: +39 045 82 91 536
Air Liquide Welding International DevelopmentDepartment FranceAIR LIQUIDE WELDING FRANCE25, boulevard de la Paix - CS 30003 Cergy Saint-Christophe95895 CERGY-PONTOISE CedexTel.: +33 1 34 21 33 33
The world leader in gases, technologies and services for Industry and Health, Air Liquide is present in 80 countries with approximately 68,000 employeesand serves more than 3 million customers and patients. Oxygen, nitrogen and hydrogen have been at the core of the company’s activities since its creation in1902. Air Liquide’s ambition is to be the leader in its industry, delivering long-term performance and acting responsibly.
Plaquette CITOPULS-CITOSTEEL III 420-520 GB__ 04/07/2016 14:42 Page1
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