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0506
.GBAppendix
JH Traction Battery Operating Instructions
Z These operating instructions apply only to Jungheinrich battery models. If usinganother brand, refer to the manufacturer's operating instructions.
0506
.GB
2
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900
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h14max.
l2
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h3
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b1 b10
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35
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Serial-Nr.
D [mm]H [mm]
Q [kg]Q1
D1
HH1HH1HH2HH3
SERIAL NO.
kg
mm
mm D1
HH1 Q1HH2HH3
Z
G
D
D D
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dd d12
2
HH1
HH1
Z
Z
1150 mm
800
mm
(575 mm)
(400
mm
) 290032003600
12001050850
500
12001050850
600
700700600
700
SERIAL NO.
kg
mm
mm
Lifting the truck by crane
Requirements
Tools and Material Required
Procedure
The truck can now be lifted by crane.
Z
Loading the truck by crane
Requirements
Tools and Material Required
Procedure
The truck can now be loaded by crane.
Securing the industrial truck for transport
Requirements
Tools and Material Required
Procedure
The truck can now be transported.
Procedure
The truck can now be started, see page 66.
NOTE
NOTE
Z
Z
Requirements
Procedure
The battery is now exposed.
NOTE
Charging the battery
Requirements
Procedure
The battery is charging.
Completing battery charging, restoring the truck to operation
NOTE
Requirements
Procedure
The truck is now ready for operation.
o
NOTE
o
o
Z
Set the charging characteristic
Requirements
Procedure
The charging characteristic is now set.
o
NOTE
o o
NOTE
Charging the battery
Requirements
Procedure
The battery is now charged.
Z
Completing battery charging, restoring the truck to operation
NOTE
Requirements
Procedure
The truck is now ready for operation.
Z
Removing the battery
Requirements
Tools and Material Required
Procedure
Z
Z
The battery has now been removed.
Battery installation
Requirements
Procedure
ZZ
The battery is now installed.
Z
ZZ
Battery removal
Requirements
Tools and Material Required
Procedure
Z
The battery is now removed.
Battery installation
Requirements
Procedure
ZZ
The battery is now assembled.
Z
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NOTE
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Inspection before daily operation
Procedure
Switching on the truck
Requirements
Procedure
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The truck is ready for operation.
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o
Procedure
Park the truck securely
Procedure
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The truck is parked.
Press the Emergency Disconnect switch
Procedure
All electrical functions are deactivated. The truck brakes to a halt.
Z Releasing the Emergency Disconnect switch
Procedure
All electrical functions are enabled and the truck is operational again (provided thetruck was operational before the Emergency Disconnect was pressed).
Z
Z
Requirements
Procedure
Z
The brakes are released and the truck moves in the selected direction.
Changing direction during travel
Procedure
The truck decelerates until it starts to travel in the opposite direction.
0
Z
Switch on the slow travel function
Procedure
The brake is released. The truck travels at slow speed.
Switching off slow travel
Procedure
If the tiller is in brake zone "B", the brakeapplies and the truck stops.If the tiller is in brake zone "F" the truckcontinues at slow travel speed.
Slow travel ends and the truck can now travelagain at normal speed.
Procedure
The truck is steered in the required direction.
Z o
0
Procedure
The truck brakes to a haltregeneratively via the service brake.
Z When braking regeneratively,energy is returned to the battery,ensuring a longer service time.
Procedure
The truck brakes to a halt regeneratively via the coasting brake.
Z When braking regeneratively, energy is returned to the battery, ensuring a longerservice time.
Procedure
The truck brakes regeneratively until it starts to move in the opposite direction.
Z
0
NOTE
Z
Requirements
Procedure
NOTE
Z
The load handler is raised.
Requirements
Procedure
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The load handler is lowered.
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Z
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D
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DDDD
d2
d2d1
NOTE
Z
Requirements
Procedure
Z
The load is being raised.
NOTE
Z
Requirements
Procedure
NOTE
Requirements
Procedure
Z
The load is deposited.
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NOTE
Z
Z
Use as a lift work table
Requirements
Procedure
Loads can be loaded or discharged manually with the load handler raised.
Z
o
o
oo
oo
oo
oo
oo
oo
oo
oo
oo
oo
oo
Releasing the brake
Tools and Material Required
Procedure
oo
Z
The brake is now released. The truck can be moved.
Activating the brake
Procedure
The brake has been reactivated. The brake is now be applied without current.
Load handler emergency lowering
Requirements
Tools and Material Required
Procedure
The load handler is lowered.
Z After carrying out emergency lowering, turnthe knurled bolt (64) in as far as the stop.Screw in and position the bolt and plastic nut(65) firmly.
Load handler emergency lowering
Requirements
Tools and Material Required
Procedure
The load handler is lowered.
Z After carrying out the emergency lowering,turn in the screw on the valve block (64) asfar as the stop.
o o
o
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o
o
o
Preparing the truck for operation by entering a valid operator code
Procedure
The LED (70) lights up red.
When you have entered a valid operator code the LED (70) lights up green, thetravel program selected is indicated by the corresponding LEDs (66,67,68) and thetruck is switched on.
Z
Switching off the truck
Procedure
The truck is switched off and the LED (70) is lit red.
Z
o
Z
o
Z
Requirements
Procedure
When you enter the valid master code the LED(70) flashes green.
The LEDs (66,70) flash green.
The LEDs (67,70) flash green.
ZThe LEDs (68,70) flash green.
Wait until the LED (70) flashes green. The setting is saved.
The truck is switched off and the LED (70) is lit red.
When you enter the valid master code the LED (70) flashes green.
The truck is switched off and the LED (70) is lit red.
Requirements
Procedure
When you enter the valid master code the LED (70)flashes green.
The LEDs (67,70) flash green.
Z
The LEDs (68,70) flash green.
Wait until the LED (70) flashes green. The setting is saved.
The truck is switched off and the LED (70) is lit red.
After entering the valid user code the LED (70) lights up green, the travelprogram setting is shown by the illumination of the corresponding LEDs(66,67,68) and the truck is switched on.
The truck is switched off and the LED (70) is lit red.
Requirements
Procedure
When you enter the valid master code the LED (70)flashes green.
The LEDs (66,70) flash green.
The LEDs (67,70) flash green.
Z
The LEDs (68,70) flash green.
Wait until the LED (70) flashes green. The setting is saved.
The truck is switched off and the LED (70) is lit red.
After entering the valid user code the LED (70) lights up green, the travelprogram setting is shown by the illumination of the corresponding LEDs(66,67,68) and the truck is switched on.
The truck is switched off and the LED (70) is lit red.
Requirements
Procedure
When you enter the valid master code the LED(70) flashes green.
The LEDs (67,70) flash green.
The LEDs (68,70) flash green.
Wait until the LED (70) flashes green. The user code is now deleted.
The truck is switched off and the LED (70) is lit red.
After entering the user code the LED (70) flashes red and the truck remainsswitched off.
The truck remains switched off and the LED (70) is lit red.
Requirements
Procedure
When you enter the valid master code the LED(70) flashes green.
The LEDs (68,70) flash green.
Wait until the LED (70) flashes green. All user codes are deleted.
The truck is switched off and the LED (70) is lit red.
After entering the user code the LED (70) flashes red and the truck remainsswitched off.
The truck remains switched off and the LED (70) is lit red.
Z
Requirements
Procedure
The length of the new master code is now changedand user codes have been added.
Requirements
Procedure
When you enter the correct master code the LED(70) flashes green.
Wait until the LED (70) flashes green.
Wait until the LED (70) flashes green. The setting is saved.
The truck is switched off and the LED (70) lights up red.
When you have entered a valid operator code the LED (70) lights up green, thetravel program selected is indicated by the corresponding LEDs (66,67,68) andthe truck is switched on.
The truck is switched off and the LED (70) lights up red.
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Adapting the travel program configuration to theuser code
Procedure
When you enter the valid master code the greenLED (70) flashes green.
The LEDs (66,70) flash green.
The LEDs (67,70) flash green.
The LEDs (68,70) flash green.
Wait until the LED (70) flashes green. The travel programs are now assigned to theuser code.
The truck is switched off and the LED (70) is lit red.
After entering the valid user code the LED (70) lights up green, the travelprogram setting is shown by the illumination of the corresponding LEDs(66,67,68) and the truck is switched on.
The truck is switched off and the LED (70) is lit red.
Z
Requirements
Procedure
The "dry maintenance-free" battery type is set.
Z Travel is disabled while the parameters are being entered.
Storing the parameter
Requirements
Procedure
The parameter is now saved.
Testing an altered parameter
Requirements
Procedure
The parameter has now been checked.
Requirements
Procedure
Z
ZZZ
Charging characteristics for the maintenance-free battery with 151 - 200 Ah are set.
ZStoring the parameter
Requirements
Procedure
The parameter is now stored.
Testing an altered parameter
Requirements
Procedure
The parameter has now been checked.
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C
Z
Z
Z
Procedure
The truck is switched on.
The set-up code entered isdisplayed.
Z
The set-up code is deleted.
The new set-up code is displayed.
Z If the new set-up code was enteredincorrectly, the procedure can berepeated using the key below the"Delete" symbol (91).
The keypad is active.
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9
C
2 4 1 2
Procedure
The truck is switched on.
The set-up code entered is displayed.
The set-up code is deleted.
This transponder thus becomes the set-up transponder.
The code for the set-up transponder isdisplayed.
Z If the wrong transponder has beenused, the procedure can be repeatedusing the key below the "Delete"symbol (91).
Z
The transponder reader is now active.
4
Procedure
The truck is switched on.
Procedure
The truck is switched off.
Requirements
Procedure
The set-up code entered is shown asfilled-in circles.
The set-up code is deleted.
Z
The new set-up code is displayed.
Z
The set-up code has been changed.
Requirements
Procedure
The set-up code is requested.
All the access codes are displayed.
Z
The new access code is displayed.
Z
A new access code has been added.
1
3
21 1 12 2 2
3 3 3
Requirements
Procedure
The set-up code is requested.
All the access codes are displayed.
The access code has been deleted.
1
3
2
1 1 1
2 2 2
3 3 3
Z
Requirements
Procedure
The set-up code entered is shown asfilled-in circles.
The display area moves: Additionalearlier log-ins are displayed.
The display area moves: More recentlog-ins are displayed.
The log-in process is displayed.
212 2 21 1 1
3 3 3 3
Procedure
The truck is switched on.
Procedure
The truck is switched off.
Procedure
The truck is switched off.
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9
C
Requirements
Procedure
The set-up code entered is shown in thedisplay unit (86) as filled-in circles.
The set-up code is deleted.
Z
The new set-up code is displayed.
Z
The set-up code has been changed.
2
5
8
0
1
4
7
3
6
9
C
Requirements
Procedure
The set-up code is requested.
All access codes are shown on thedisplay unit (86).
Z
The new access code is shown on thedisplay unit (86).
Z
A new access code has been added.
2
5
8
0
1
4
7
3
6
9
C
1
3
21 1 12 2 2
3 3 3
Requirements
Procedure
The set-up code is requested.
All access codes are shown on thedisplay unit (86).
The access code has been deleted.
2
5
8
0
1
4
7
3
6
9
C
1
3
2
1 1 1
2 2 2
3 3 3
Z
Requirements
Procedure
The set-up code entered is shown in thedisplay unit (86) as filled-in circles.
The display area moves: Additionalearlier log-ins are displayed.
The display area moves: More recentlog-ins are displayed.
The log-in process is displayed.
212 2 21 1 1
3 3 3 3
2
5
8
0
1
4
7
3
6
9
C
NOTE
Procedure
A green tick appears and remains until thetransponder has been confirmed. If there isno confirmation within 20 seconds theaccess prompt appears.
The truck is switched on.
Z
Procedure
The truck is switched off.
Requirements
Procedure
The code of the set-up transponder isshown on the display unit (86).
A dashed line is shown.
Z
The new code for the set-up transponderis displayed.
Z
The set-up transponder has been changed.
Requirements
Procedure
The set-up transponder is requested.
All transponder codes are shown on thedisplay unit (86).
Z
The new transponder code isdisplayed.
Z
A new transponder has been added.
Z
Requirements
Procedure
The set-up transponder isrequested.
All transponder codes are shown onthe display unit (86).
The transponder has been deleted.
Z
Requirements
Procedure
The display area moves: Additionalearlier log-ins are displayed.
The display area moves: More recentlog-ins are displayed.
The log-in process is displayed.
o
Zo
NOTE
Z
Z
Z
NOTE
A + C
A
B
g a
b
A + C
A
B
Z
Procedure
Removing the front cover
Requirements
Tools and Material Required
Procedure
The front cover has been removed.
Cleaning the truck
Requirements
Tools and Material Required
Procedure
The truck is now clean.
Cleaning the electrical system assemblies
Requirements
Tools and Material Required
Procedure
The electrical system assemblies are now clean.
Check oil level
Requirements
Procedure
Z
ZThe oil level has now been checked.
Z
Z
ZZ
Tightening the wheel nuts
Requirements
Tools and Material Required
Procedure
The wheel nuts have now been tightened.
XXXX
XXXXXXX XX
XXXXXXXXXXXXX
XX/XX
1
3
5
2
4
Check fuses
Requirements
Procedure
The fuses are now checked.
oo
Procedure
Z
Procedure
Z
NOTE
Z
Procedure
Z
Z
NOTE
Z
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NOTE
Z
to
Z
Z
Checks and operations to be performed before starting daily work
Procedure
Z
The test is now complete.
Z
NOTE
Z
Charging the battery
Requirements
Procedure
Z
The battery is charged.
Z Charging is considered to be complete when the electrolyte density and batteryvoltage remain constant for more than 2 hours.
Z
Z
Z
Z
Z
Z
Z
Checks and operations to be performed before starting daily work
Procedure
The test is now complete.
Z
Z
NOTE
Charging the battery
Requirements
Procedure
Z
The battery is charged.
Z Charging is considered to be complete when the electrolyte density and batteryvoltage remain constant for more than 2 hours.
Z
Z
Z
Z
Z
Z
Z
Z
NOTE
Cleaning the battery with a high pressure cleaner
Requirements
Procedure
Z
Z
Battery cleaned.
NOTE
Z
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