catalogue geared motors ie3 edition 03/2017 5
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5 49-72
P-7177-BGM-EN-A4 03/17 www.bauergears.com
Edition 03/2017
Catalogue Geared Motors IE3
Page
Gearboxes and Lubrication
Standard mounting- BG and BF- BK and BSPosition of the terminal box and the cable entry - BG and BF- BK and BSRadial and axial forces at the output shaftDimensions and fits of output shafts and keywaysInstalling transmission elementsGear with solid shaftGear with hollow shaftShrink disc couplingTorque restraint Notes for installing shaft mount gears with hollow shaft and keywayGear ventilationOutput shaft seals
LubricantsLubricant quantities- Lubricant quantities, BG-series gears- Lubricant quantities, BG-20-01R- Lubricant quantities, BF-series gears- Lubricant quantities, BK-series gears- Lubricant quantities, BS-series gears- Lubricant quantities, pre-stage gears (Z)- Lubricant quantities, intermediate gears
Position of threaded plugs - BG-series gears- BG-20-01R- BF-series gears- BK-series gears- BS-series gears- pre-stage gears (Z)Position of the drain plugs in the System Cover
49
bglage
(foot housing)
(attachment housing with flange or foot mounting)flange with threaded holes (Code -2./Code -3./Code -4./Code -7.)
V5
H5
(V)(U)Gear side
B3
H4
BG Series
Mounting positioncast foot with clearance holes (Code -1.)
foot with threaded holes (Code -6.)foot with clearance holes (Code -9.)
Mounting position
B7
H2
(L)
B6
H1
(R)
B8
H3
(O)
V6
H6
(H)
V1
(V)
B5
(U)
V3
(H)
H2H1 V1H4H3 V2
(U)(R) (L) (O) (V) (H)
BF series
Gear side
Mounting position
H1 H3H2 V1H4 V2
BF series
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
P-7177-BGM-EN-A4 03/17www.bauergears.com
Gearboxes & LubricationStandard mounting positions
50
(U)
H1Mounting position
Gear side
BK series
(O)
H2
(R)
H3
(L)
H4
(H)
V2
(V)
V1
H1
Reihe BK
H4H2 H3 V1 V2
bslage
H1 H2 H4H3 V1 V2
(U) (O) (L)(R) (H)(V)
BS series
Gear side
Mounting position
H1 H2 H4H3 V1
Reihe BS
V2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19P-7177-BGM-EN-A4 03/17 www.bauergears.com
Gearboxes & LubricationStandard mounting positions
51
Seite der Leitungszuführung
Lage des Klemmenkastens
Klemmenkasten-Anordnung I / A
C
I
IV
II
IV
I
zum Getriebe
Beispiel für Bezeichnung
AC
A
III
II
A
C
IV
A
C
I
II
BG-KLA
Maßstab
Gepr.
Gez.
Datum
Zeichnungs-Nr.:
Stirnrad-MotoréducteursHelical
Stand: /
La géométrie réelle peut varier par rapport à cette représentation.The actual gearbox design can vary from the geometry shown.Tatsächliche Getriebeausführung kann von der dargestellten Geometrie abweichen.La ejecución real de los equipos puede variar de la geometría representada.В отдельных случаях размеры могут отличаться от указанных на чертеже.
Moto-reductor frontal
THE GEAR MOTOR SPECIALIST
Getriebemotorengama BG Geared Motors Цилиндрическиймотор-редукторcoaxiaux
1:6BG-KLA
ts26.06.2012
006U8
26.06.2012BG-KLA
ts
Beispiel für Bezeichnung
Klemmenkasten-Anordnung I / A
Lage des Klemmenkastens
Seite der Leitungszuführung
A
C
IV
I
II
zum Getriebe
IV
I
II
III
C
A C
A
IV
C
II
A
I
BF-KLA
Maßstab
Gepr.
Gez.
Datum
Zeichnungs-Nr.:
Getriebe-(Motoren)Plan complémentaire motoréducteurGear (Motors)
Stand: /
La géométrie réelle peut varier par rapport à cette représentation.The actual gearbox design can vary from the geometry shown.Tatsächliche Getriebeausführung kann von der dargestellten Geometrie abweichen.La ejecución real de los equipos puede variar de la geometría representada.В отдельных случаях размеры могут отличаться от указанных на чертеже.
Motorreductores-planos
THE GEAR MOTOR SPECIALIST
Zusatzmaßbilderde dimensiones complementariosAdditional Dimension SheetsMотор-редуктор
1:6BF-KLA
ts26.06.2012
006UC
tsBF-KLA
26.06.2012
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
P-7177-BGM-EN-A4 03/17www.bauergears.com
Gearboxes & Lubrication
The standard position of the terminal box for helical-gear and shaft- mounted geared mo-tors is position I. Cables may be introduced from side A or C.
Position of the terminal box and the cable entry points (BG and BF)
Turning or rotating the gearbox in space in the different mounting positions according to DIN 42950 does not influence the marking as shown. The details of the terminal box always show the position of the terminal box and the cable entry in relation to the gearbox and not in space. The mounting according to DIN 42950 is to be given separately.
Postion of the terminal box
52
CAAC
CAC A
IV
IIII
IIII
I
IV
CAAC
CAC A
I
IV IV
IIII
II II
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19P-7177-BGM-EN-A4 03/17 www.bauergears.com
Gearboxes & Lubrication
The standard position of the terminal box for bevel-geared and worm- geared motors is position II.
Cable entry through side A or side C is possible
Position of the terminal box and the cable entry points (BK and BS)
Turning or rotating the gearbox in space in the different mounting positions according to DIN 42950 does not influence the marking as shown. The details of the terminal box always show the position of the terminal box and the cable entry in relation to the gearbox and not in space. The mounting according to DIN 42950 is to be given separately.
Position of the terminal box
53
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
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P-7177-BGM-EN-A4 03/17www.bauergears.com
Gearboxes & LubricationGearboxes
The output shafts and output-shaft bearings are matched to the motor torques. It is advis-able to locate the drive-transmission element‘s point of application as close as possible to the shaft collar to ensure that the load imposed by external radial forces is not unnecessarily high. Permissible values for radial forces referred to the output shaft centreline are listed in the selection tables. Please consult us if your application involves extra-high axial loading.
Output shaft and second shaft stub, keyway and key are in compliance with the DIN stand-ards and ISO fits listed below:
Solid shaftShaft diameter to D = 50 mm in ISO k6 (DIN 748 Page1)
as of D = 50 mm in ISO m6 (DIN 748 Page 1)Keyway ISO P9 (DIN 6885 Page 1)Key, height ISO h9 (DIN 6885 Page 1 and DIN 6880)Bore - customer ISO H7
Hollow shaft with keywayBore diameter ISO H7 (DIN 748)Keyway ISO JS9 (DIN 6885 Page 1)Key, height ISO h9 (DIN 6885 Page 1 and DIN 6880)Customer shaft ISO h6
Hollow shaft for shrink-on disc coupling (SSV)Outside diameter ISO f7Inside diameter ISO H7Customer shaft ISO h6
Note: Gearboxes using torque reaction by means of a flange (Code 2.; 3; 4.; 7.; 8.) or torque arm (Code 5.), must have the side for the torque reaction the same as where the radial force on the output shaft occurs (see rubber buffers for torque arms)! Please consult the factory for other designs.
Always exercise meticulous care when fitting transmission elements onto output shafts and, whenever possible, use the DIN 332 tapped bore provided for this purpose. Fitting is usually easier if the transmission element can be heated to approximately 100° C for installation. Dimension the locating bore to ISO H7.
Gears with solid shaft at each end (gear code -.3/): alignment of the two keys is subject to the DIN 7168 tolerances, the degree of accuracy is “fine”.
Hollow shafts usually engage solid shafts of the driven machinery. The gear unit must be mounted such as to be free of constraint and be fixed axially (e.g. by means of assembly help acc. following description “notes for installing shaft mount gears with hollow shaft and keyway”). Special contract provision must be made if the hollow shaft has to guide the solid shaft or, for any other reason, close out-of-round tolerance referenced to a point on the gear housing (such as a flange, for instance) is required.
A shrink disc coupling (SSV) can transmit high torque from the non- grooved hub to the smooth shaft. The SSV is easily secured and released, using commercially available bolts. SSVs are the ideal supplement for shaft mount gears. The maximum transmittable torque for the selected shrink discs when fitted and mounted according to instructions is above the breakaway torque of the respective motors classified as standard (for classification of shrink disc sizes see chapter 11, 12, 13 “Additional dimensional drawings for Shrink disc coupling)
Radial and axial forces at the output shaft
Dimensions and fits of output shafts and keyways
Installing transmission elements
Gear with solid shaft
Gear with hollow shaft
Shrink disc coupling
54
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19P-7177-BGM-EN-A4 03/17 www.bauergears.com
Gearboxes & LubricationGearboxes
Detailed information on shaft-mounted gear units, bevel-gear units and worm-gear units is available (see chaper 11, 12, 13 dimensional drawings “Tools for fitting shaft-mounted gear with hollow shaft and keyway”).
The lifetime of the gearbox lubricant increases the better it is protected from negative environmental influences. Should the oil level or the gearbox ratio cause a very high lubri-cant temperature, the gearbox will be supplied as standard with a breather plug. Either on request or for corresponding high ambient temperatures, all gearboxes from size 10 can be supplied with a breather plug.
For the position of the threaded plugs see chapter 5 theraded plugs.
All size 10 and larger gears are available with double seals for the output shaft on request and at extra cost. Double seals are particularly effective if the output shaft points down and as protection against external influences
Gear ventilation
Output shaft seals
Shaft-mounted geared motors require a suitable torque restraint to resist the reaction torque. Shaft-mounted gears have cast torque arms as standard. Bevel gears and worm gears are available with bolt-on torque arms on request. The torque arm is screwed onto the front “V” on the side of the gear unit. It is always important to ensure that the torque arm does not create excessive constraining forces due to the driven shaft running untrue, for example. Excessive play can result in excessive shock torques in switching or reversing ope-rations. Consequently, we recommend the use of pre-tensioned rubber damping elements. These rubber buffers are part of the scope of supply for designs with a torque arm (see cha-per 11, 12., 13 dimensional drawings “Rubber buffer for torque restraint”)
(1) Attaching the hollow shaft to the customer shaft Threaded bolt (d) is screwed into the end thread of the shaft to be driven. By tightening
the nut, apply force to thrust plate (b) and locating ring (c) to draw the gear unit onto the shaft.
(2) Axial fastening Pressure piece (b) is rotated and fitted against retaining ring (c) using fixing screw (a).
(3) Removing Extractor (f ) is fitted between the end face of the shaft and retainer ring (c). Tighten
press-off screw (e) against the end of the shaft and pull the gear unit off the shaft. Manufacturing drawings for the required parts are available on request. These parts are
not included in the scope of supply.
Torque restraint
Notes for installing shaft mount gears with hollow shaft and keyway
55
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
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P-7177-BGM-EN-A4 03/17www.bauergears.com
Gearboxes & LubricationLubricants
The drives are shipped ready-filled with gear lubricant. Lubricated in this way, the gear units are suitable for ambient temperatures in the range -20° C to + 40° C. The quantity of lubri-cant is optimised for the desired installed position as is stated on the nameplate. The type of lubricant is stated in the Operating Instructions. Lubricants for other temperature ranges or special applications available on request.
Wear-protective EP gear oils as indicated in the following table have proven particularly ef-fective:
Lubricants
AGIP BLASIA 220 BLASIA S 220 BLASIA S 460
BECHEM RHUS STAROIL G 220 BERUSYNTH EP 68 BERUSYNTH EP 220 BERUSYNTH EP 460 BERUSYNTH EP 220 H1
CASTROL ALPHA EP 220ALPHA SP 220
ALPHA BMB 220OPTIGEAR BM 220OPTIGEAR EP 220
OPTIGEAR 1100/220
Alphasyn T68
ALPHASYN PG 220OPTIGEAR 800/220
OPTIGEAR 1300/220ALPHASYN GS 220
ALPHASYN PG 460OPTIGEAR 800/460
OPTIGEAR 1300/460ALPHASYN GS 460
OPTILEB GT 220(CLP-HC)
OPTILEB GT 1800/220(CLP-PG)
CHEVRON GEARTEX EP-A SAE 85W-90Meropa 220
SYNLUBE WS 68 SYNLUBE WS 220 SYNLUBE WS 460 Chevron lubricating
oils FM 220 (USA)
FUCHS RENOLIN CLP 220RENOLIN CLPF 220 SUPERRENOLIN CLPF 220 PLUS
RENOLIN UNISYN CLP 68
RENOLIN PG 68 RENOLIN
PG 220RENOLIN
PG 460 CASSIDA FLUID GL 220
KLÜBER KLÜBEROIL GEM 1-220 NKLÜBER-SYNTH GH6-80
KLÜBERSYNTH GH6-220 KLÜBERSYNTH GH 6-460 KLÜBEROIL 4UH1-220 NKLÜBERSYNTH UH1 6-220
MOBIL MOBILGEAR 600 XP 220 MOBIL SHC 626 MOBIL SHC CIBUS 220
OEST Gearol C-LP 220
SHELL OMALA S2 GX220 OMALA S4 WE 220 OMALA S4 WE 460
TOTAL CARTER EP 220CARTER XEP 220 CARTER SY 220 CARTER SY 460
NEVASTANE SL220NEVASTANE EP 220NEVASTANE SY 220
WINTERSHALL SRS ERSOLAN 220
Lubricant type
Mineral Oil Synthetic Oil USDA H1 Oil
ISO VG 220 ISO VG 68 ISO VG 220 ISO VG 460 ISO VG 220
Disposal No. ASN13 02 05 ASN 13 02 06 ASN 13 02 06 ASN 13 02 06 ASN 13 02 06 ASN 13 02 06
Standard oil for gearboxes in the series
Low temperature oil for gearboxes
in the series
Standard oil for gearboxes
in the series
Standard oil for gearboxes in the series
Food and Beverage Industry Oil for gearboxes
in the series
LubricantManufacturer
BF06-BF90BG04-BG100BK60-BK90
BF06-BF90BG04-BG100
BK06-BK90BM09-BM40BS02-BS40
BS02-BS10BK06-BK10
BM09-BM40High temperature oil for gearboxes
in the seriesBS02-BS10BK06-BK10BF06-BF90
BG04-BG100BK60-BK90
BM09-BM10
BS20-BS40BK17-BK50
BM20-BM40High temperature oil for gearboxes
BS20-BS40BK17-BK50
BM20-BM40
BF06-BF90BG04-BG100BK06-BK90
BM09-BM40BS02-BS40
56
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19P-7177-BGM-EN-A4 03/17 www.bauergears.com
Gearboxes & Lubrication
Important:Synthetic gear oils of a Polyglykol base (e.g. PGLP…) must be disposed of separately to min-eral oil as Special Waste .
So long as the ambient temperature does not fall below – 20° C the international definition of the viscosity class at 40° C according to ISO 3448 and DIN 51519 ISO the viscosity class VG220 (SAE90) is recommended according, in North America AGMA 5EP.
For lower temperatures it is recommended to use oils of a lower nominal viscosity with a corresponding better starting characteristic, for instance a PGLP with a nominal viscosity VG68 (SAE80) or AGMA 2EP respectively. These types of oil can already be necessary at a temperature around the freezing point, if the break away torque of a drive is reduced by some smooth starting device or if the motor has a relatively low power
The preferred quantity of lubricant for the planned type of installation is stated on the mo-tor‘s rating plate (symbol “oil can”). When topping up care should be taken to ensure that, depending on the fitting position, gearwheels and rolling contact bearings positioned at the top are also properly oiled. In special versions the oil level mark should be noted. Infor-mation about the quantity of lubricant required for other types of installation can be ob-tained from the factory
Lubricant quantities
Lubricants
57
0.08
0.15
0.05
1.05
13.5
22.5
66.0
40.0
10.9
1.0 2.41.62.41.71.0 1.01.0
BG70
BG80
BG100
BG90
BG50
BG40
BG30
BG60
6.59.013.58.06.5 6.56.5
11.011.0 11.0
50.0
19.0
35.0
19.0
55.0
19.0
11.0
35.0
19.0
11.015.022.5
50.0
26.0
66.0
40.0 19.0
35.0
4.5
2.5
3.0
1.7
5.5 7.0
3.0
1.7
3.0
1.7
5.5 5.5
4.5
2.5
1.7
3.0
1.7
1.0
3.0
1.7
1.0
3.0
1.7
1.0
5.5 5.55.5 7.0
-
-
3.3
2.1
6.4 -
5.5
3.5
10.9
-
-
-
3.0
1.7
5.5
3.5
--
3.3
2.1
1.7
5.5
3.5
2.3
10.9 6.4 5.5
BG06
BG05
BG20
BG10
BG04
- 0.050.05 0.05 -- 0.05
0.08
0.08
0.08
0.08
0.08
-
0.08
0.08
0.12 0.120.12 0.12
0.85
1.1
1.0
0.6
0.65
0.8
0.6
0.45
0.65
0.8
0.6
0.45
0.65
0.8
0.6
0.45
0.08
-
-
0.08
0.16
-
-
0.24 0.15 - -
0.65
-
-
0.8
-
-
1.4
0.85
1.1
0.9
0.6
1.05
1.4
1.15
0.75
0.05
0.03
0.05
0.03
0.05
-
0.05
0.03B7 B8B6B3
0.05
-
-
0.03
0.1
-
-
V6V5
H2 H3H1H4 V1H6 B5H5
1.6
9.0
15.0
50.0
26.0
-
-
-
3.3
2.1
-
6.4
0.08
-
0.15
-
0.85
1.1
-
-
-
0.05
V3
Lubrication quantity in l
BG04-BG100
Gearbox type
(gear-housing with flange or foot)
Flange (Code-2./Code-3./Code-4./Code-7.) Foot with clearance holes (Code-9.)Foot with threads (Code-6.) [Completely machined (Code -8.)]
BG04-BG100
(Gearbox
cast-on-foot with clearance holes (Code -1.)
Gearbox housingAttachment housing
housing)
Lubrication quantities for BG gear series
0.350.4 0.40.4 --0.550.62 -BG15
Gear (Motors)
The actual design can vary from the geometry shown.
Additional Dimension Sheets
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
P-7177-BGM-EN-A4 03/17www.bauergears.com
Gearboxes & LubricationLubricants
Lubricant quantities, BG-series gears
58
BG20R 0.8
H1H4
0.8 1.0
V5H3H2
1.4 1.65
V6
1.0
Gear type
Lubrication quantity in l
Lubricant quantities, BG20RGear (Motors)
The actual design can vary from the geometry shown.
Additional Dimension Sheets
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19P-7177-BGM-EN-A4 03/17 www.bauergears.com
Gearboxes & LubricationLubricants
Lubricant quantities, BG20-01R
59
H2H1 V1H4H3 V2
BF50
BF40
BF30
BF06
BF20
BF10
0.25 0.25 0.370.25 0.30.35
1.450.850.85 0.85 1.1 1.5
1.7 2.21.31.31.3 2.25
1.71.7 1.7 3.22.2 3.0
2.72.7 2.7 3.5 4.9 4.8
3.83.8 3.8 5.0 6.7 6.7
BF90
BF80
BF70
BF60 9.0 12.36.76.76.7 12.0
12.212.2 12.2 24.216.0 21.8
17.017.0 17.0 21.0 32.2 27.5
32.032.0 32.0 41.0 62.0 53.0
Lubrication quantity in l
Gear type
Lubrication quantities for BF gear seriesGear (Motors)
The actual design can vary from the geometry shown.
Additional Dimension Sheets
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
P-7177-BGM-EN-A4 03/17www.bauergears.com
Gearboxes & LubricationLubricants
Lubricant quantities, BF-series gears
60
Lubrication quantity in l
Gear box type
BK90 33.0
6.0BK60
BK70
BK80 18.0
10.2
BK50
BK40
5.8
3.5
48.0 36.0 69.0 48.045.0
12.06.98.7
25.5
15.0
19.0 37.0
11.5 20.5
5.8
3.5
5.8 11.5
3.5 6.7
8.6 8.6
14.5
25.523.5
13.5
3.7
6.06.0
3.7
BK30
BK20
2.2
1.5
BK10 0.83
2.2
1.5
2.3 4.4
1.6 2.9
0.83 0.92 1.75
1.65
2.42.4
1.65
0.920.92
H1 H2 H3 H4 V1 V2
BK06 0.15 0.23 0.29 0.18 0.230.31
Lubrication quantities for BK gear series
BK17 1.0 1.7 1.8 2.6 1.81.3
Gear (Motors)
The actual design can vary from the geometry shown.
Additional Dimension Sheets
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19P-7177-BGM-EN-A4 03/17 www.bauergears.com
Gearboxes & LubricationLubricants
Lubricant quantities, BK-series gears
61
BS40
BS30
3.5
2.2
BS10
BS20
BS06
0.9
1.5
0.24
3.54.7
3.0 2.2
3.56.0
3.8 2.2
0.91.3
2.1 1.5
0.36 0.24
0.91.6
2.7 1.5
0.45 0.24
3.5
2.2
0.9
1.5
0.24
BS04
BS03
BS02
0.11
0.17
0.06
0.17 0.11
0.17
0.06
0.17
0.06
0.2 0.11
0.17
0.06
0.17
0.06
0.11
0.17
0.06
H1 H2 H3 H4 V1 V2
Lubrication quantity in l
Gear type
Lubrication quantities for BS gear seriesGear (Motors)
The actual design can vary from the geometry shown.
Additional Dimension Sheets
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
P-7177-BGM-EN-A4 03/17www.bauergears.com
Gearboxes & LubricationLubricants
Lubricant quantities, BS-series gears
62
3.07.73.55.41.54.2BK90Z
0.070.160.070.120.050.10BF10ZBG10Z
0.30.5
0.61.2
BG90Z
BK80Z
BG80Z
BK70Z
BF90Z
BF80Z
1.33.1
BG70Z
BK60Z
BF70Z
BG60Z
BK50Z
BF60Z0.50.9
0.100.2*
BG50Z BF50Z
BK30Z BS30Z
0.170.32*
BF20ZBG20Z
BG30Z
BK20Z
BF30Z
BS20Z
BK10Z BS10Z
0.15 0.07
0.51.150.70.92
1.42.41.61.8
2.64.0 2.05.2
1.11.55 0.72.0
0.190.350.220.35
0.370.50 0.320.6
0.170.19 0.27 0.10
BG100Z
BM30Z
BS40ZBF40Z
BM40ZBK40ZBG40Z
Lubrication quantity in l
Gear type
*: The lubricant of the pre-stage for BM30Z/BM40Z is filled in the main gearbox.
Lubricant quantities, pre-stage gears (Z)
BF
BK undBS
BG
H1
H4
H4 H1
H1
V1 V2
H2
H2 H3
H3
H2 H4
V1
V1 V2
V3
H3
B3/B5 B6 B7 B8 V5/H5 V6/H6
Gear (Motors)
The actual design can vary from the geometry shown.
Additional Dimension Sheets
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19P-7177-BGM-EN-A4 03/17 www.bauergears.com
Gearboxes & LubricationLubricants
Lubricant quantities, pre-stage gears (Z)
63
B5
0.03
0.65
0.08
0.08
0.65
0.08
0.8
3.0
1.7
0.8
mou
ntin
g po
sitio
n H
1,H
2,H
3,S
tand
ard
posi
tion
of K
LK
B5,
V1,
V3
for m
ount
ing
with
scre
wed
resp
. cas
ted
flang
e
5.5
0.05
0.15
1.05
0.15
0.15
1.05
1.4
3.3
1.4
V1
1.1
2.5
4.5
1.1
0.08
0.85
0.08
0.08
0.85
0.03
H3H2
0.8
1.7
3.0
0.8
0.08
0.65
0.08
0.08
0.65
0.03
0.8
1.7
3.0
0.8
0.03
0.08
0.65
0.08
0.08
0.65
H1
Mou
ntin
g po
sitio
nof
mai
n ge
arbo
x
Type designation of double gearbox combination
0.05
V3
0.15
0.85
0.15
0.85
0.15
1.1
3.3
2.1
1.1
BG06G04BK06G04
BS06G04
BK10G06 BS10G06
BG40G10
BK50G10
BK40G10
BG50G10
BG30G06BK30G06
BG20G06BK20G06
BF40G10BS40G10
BF50G10
BF30G06BS30G06
BF20G06BS20G06
BG10G06 BF10G06
BG60G20 BF60G20
BG70G20
BK80G40
BG90G50BK90G50
BK70G20
BG80G40
BF70G20
BF90G50
BF80G40
BG100G50
BK60G20
-> intermediate gearbox terminal box pos. IIMain gearbox BK,BS terminal box pos. II-> intermediate gearbox terminal box pos. IMain gearbox BG,BF terminal box pos. Iis similar to the main gearbox that meansTerminal box position for intermediate gear
Definition of the terminal box position
Lubrication quantity in liquid pint
Libricant quantities, intermediate gears
BSBK und
BG
BF
H1
H4
H4
V1
H1
H1
V2
H2
H2
H2
H3
H3
H4
V1
V1
H3
V3
V2
B3/B5 B6 B7 B8 V5/H5 V6/H6
Gear (Motors)
The actual design can vary from the geometry shown.
Additional Dimension Sheets
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
P-7177-BGM-EN-A4 03/17www.bauergears.com
Gearboxes & LubricationThreaded plugs
Lubrication quantity for intermediate gear
64
see
ositi
on o
f the
oil
drai
n an
d fil
ler p
lugs
on
the
syst
em c
over
M = Plug according to DIN 908
G
ND Q
JM
K
OM*
B P M E M
FA
C
M*
H
M
135
5854
202 128 165420
10053
103
70
165
133
70
9520486
124
110
140
111
297
237
119
119
75
58
53
75
100
48
48
48
A B
47
28
27
-
C E
33
D
-- 73
68
52.5-
H
41.5
F
42
G
48
N
-
K
-
J
-
M10x1
293202263 M24x1.5
M14x1.5
M20x1.5
M20x1.5
M24x1.5
M20x1.5
M20x1.5
M14x1.5
M14x1.5
M14x1.5
M10x1
M10x1
M10x1
M10x1
P
-
O
-
M
M10x1
Q
-
BG100
BG70
BG80
BG90
Type
BG50 Foot housing
BG60 Foot housing
BG20 Foot housing
BG10 Foot housing
BG40 Foot housing
BG30 Foot housing
Tab.I-Tab.III size B80
Tab.I-Tab.III size B10
Tab.I-Tab.III size B10
Tab.I-Tab.III size B20
Tab.I-Tab.III size B20
Tab.I-Tab.III size B30
Tab.I-Tab.III size B30
Tab.I-Tab.III size B40
Tab.I-Tab.III size B40
Tab.I-Tab.III size B50
Tab.I-Tab.III size B50
Tab.I-Tab.III size B60
Tab.I-Tab.III size B60
Tab.I-Tab.III size B70
Tab.I-Tab.III size B80
Tab.I-Tab.III size B90
- -
--- -- -
- -
--- -- -
- -
--- -- -
- -
--- -- -
- -
--- -- -
- -
--- -- -
- -
--- -- -
- -
--- -- -
- -
--- -- -
- -
--- -- -
- -
--- -- -
- -- -
- -- -
- -- -- -
- -
M
M* = Size and Position of plug see N-SYS-VS
Position of the oil drain an fillerplugs on BG-Series
- -- - --- -- --BG15 Foot housing Tab.I-Tab.III size B10
Gear (Motors)
The actual gearbox design can vary from the geometry shown.
Additional Dimension Sheets
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19P-7177-BGM-EN-A4 03/17 www.bauergears.com
Gearboxes & Lubrication
M* =Factor and position of the drain plug see page 71.
Threaded plugs
Position of threaded plugs, BG-series gears
65
BG20-01R Rollerbedsee Position of the oil drain and filler plugson the system cover Tab.I-Tab.III size B20
M = Plug according to DIN 908
H
G
A
C
D
B
J
K
A KB C D HG J M
71.551.5 45 M10x148.5
Type
M*
M*
M
M
M* = Size and Position of plug see N-SYS-VS
Position of the oil drain an fillerplugs on BG-Series
Gear (Motors)
The actual gearbox design can vary from the geometry shown.
Additional Dimension Sheets
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
P-7177-BGM-EN-A4 03/17www.bauergears.com
Gearboxes & Lubrication
M* =Factor and position of the drain plug see page 71.
Position of threaded plugs, BG-20-01R
Threaded plugs
66
B
BF90
BF10
BF50
BF70
BF60
BF80
BF40
BF30
BF20
BF06
A
M*
36.5
42.5
52.5
123
260
50.5
30.5
176 347.5155
M = Plug according to DIN 908
B C D
28976564
105120
145
165
140
148
177
145
88
100
77
82
86
70
165
200
235
255
125
141
115
33
E F G H
M24x1.5
M10x1
M14x1.5
M20x1.5
M20x1.5
M20x1.5
M14x1.5
M10x1
M10x1
M
A
D
F
M*
C
G
M E
H
M
see
posi
tion
of th
e oi
l dra
in a
ndfil
ler p
lugs
on
the
syst
em c
over
on request
M* = Size and Position of plug see N-SYS-VS
Type
Tab.I - Tab.III size B.20
Tab.I - Tab.III size B.30
Tab.I - Tab.III size B.40
Tab.I - Tab.III size B.50
Tab.I - Tab.III size B.60
Tab.I - Tab.III size B.70
Tab.I - Tab.III size B.70
Tab.I - Tab.III size B.10
Tab.I - Tab.III size B.80
Position of the oil drain anfillerplugs on BF-Series
Gear (Motors)
The actual gearbox design can vary from the geometry shown.
Additional Dimension Sheets
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19P-7177-BGM-EN-A4 03/17 www.bauergears.com
Gearboxes & LubricationThreaded plugs
Position of threaded plugs, BF-series gears
M* =Factor and position of the drain plug see page 71.
67
fille
r plu
gs o
n th
e sy
stem
cov
er
on request
DD
H
G
ME
BK60-BK90
F
BK10-BK50
M*A
M* B
C
A
C
BM*
M*
M = Plug according to DIN 908
BA C D E F G MH
-
87
95
135
117
137
208
150
32.5
43
37.5
74
-
49
-
93
M20x1.5
M20x1.5
M24x1.5
M14x1.5
M14x1.5
M20x1.5
M10x1
M10x1M10x1
M10x1
118
-
88
62
80
73.5
BK06
BK10
BK30
BK20
BK70
BK60
BK50
BK90
BK80
BK40
--
--
--
--
--
--
--
M
M* = Size and Position of plug see N-SYS-VS
Type
Tab.I- Tab.III size B.20
Tab.I- Tab.III size B.90
Tab.I- Tab.III size B.80
Tab.I- Tab.III size B.70
Tab.I- Tab.III size B.60
Tab.I- Tab.III size B.50
Tab.I- Tab.III size B.40
Tab.I- Tab.III size B.30
Tab.I- Tab.III size B.10
see
posi
tion
of th
e oi
l dra
in a
nd
Position of the oil drain anfillerplugs on BK-Series
Gear (Motors)
The actual gearbox design can vary from the geometry shown.
Additional Dimension Sheets
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
P-7177-BGM-EN-A4 03/17www.bauergears.com
Gearboxes & LubricationThreaded plugs
Position of threaded plugs, BK-series gears
M* =Factor and position of the drain plug see page 71.
68
filler plugs on the
see position of the
M = Plug according to DIN 908
H
G
A
B
D
M*
BS30 - BS40
C
M
M*
A
B
D
M*
BS10 - BS20
FC
M* EM
BS10
BS20
BS40
BS30
CA B D E F G H M
-
-
-
-
48
59
50
63
41.5
35
93.5
79 M10x1
M14x1.5
-
-
M10x1
M10x1
-
-
M* = Size and Position of plug see N-SYS-VS
Tab.I-Tab.III size B.40
Tab.I-Tab.III size B.30
Tab.I-Tab.III size B.20
Tab.I-Tab.III size B.10
system cover
oil drain and
Type
Position of the oil drain an fillerplugs onBS-Series
Gear (Motors)
The actual gearbox design can vary from the geometry shown.
Additional Dimension Sheets
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19P-7177-BGM-EN-A4 03/17 www.bauergears.com
Gearboxes & Lubrication
Position of threaded plugs, BS-series gears
M* =Factor and position of the drain plug see page 71.
Threaded plugs
69
BM*
K
J
F
H
M
D
EM*
C
A
G
M
see
posi
tion
of th
e oi
l dra
in a
ndfil
ler p
lugs
on
the
syst
em c
over
BG80(Z);BK80(Z);
BG90(Z);BK90(Z)
BG50(Z);BK50(Z);
BG60(Z);BK60(Z);
BG70(Z);BK70(Z);
BG40(Z);BK40(Z);
BG30(Z);BK30(Z);
Gear
M = Plug according to DIN 908
BG10(Z);BK10(Z);BF10(Z);BS10(Z) BG20(Z);BK20(Z);
M* = Size and Position of plug see N-SYS-VS
Drain plug position forpre-stage Z
Gear (Motors)
The actual gearbox design can vary from the geometry shown.
Additional Dimension Sheets
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
P-7177-BGM-EN-A4 03/17www.bauergears.com
Gearboxes & LubricationThreaded plugs
Position of threaded plugs, pre-stage gears (Z)
M* =Factor and position of the drain plug see page 71.
70
BG70(Z); BK70(Z);BF70(Z); BF80(Z)BG80(Z); BK80(Z);BF90(Z); BG100(Z)BG90(Z); BK90(Z)
BG40(Z); BK40(Z);
BF50(Z)
BF40(Z); BS40(Z)BG50(Z); BK50(Z);
BF60(Z) BG60(Z); BK60(Z);
BF10(Z); BS10(Z)
BG20(Z); BK20(Z);
BG30(Z); BK30(Z); BF30(Z); BS30(Z)
BF20(Z); BS20(Z)
BG10(Z); BK10(Z);
M = Plug according to DIN 908
D
M
B
C
M
A
Gear Size
Table I: Design with standard geared motor
D..09-D..13
D..11-D..18
D..13-D..18
D..09-D..18
D..16
D05-D..09
D..13-D..16
D..08-D..11
D..08-D..11
D05-D..09
D05-D..09
8184
145
118
95
86
145
118
85
81
4056.5
78
66
72
71
74
74
36
44
A
34
44
B
155120 M20x1.5
116
110
97
120
294
245
193
155
M24x1.5
M20x1.5
M20x1.5
M20x1.5
7558.2
82
71
85
94
109
109
43.5
58
C
59
72.5
D
M10x1
M14x1.5
M14x1.5
M14x1.5
M10x1
M10x1
M
for N-BG-VS, N-BF-VS, N-BK-VS, N-BS-VS et N-ZB-VS
Drain plug position for system coverBl.1
BG15 D05-D..09 36 34 43.5 59 M10x1
Gear (Motors)
The actual gearbox design can vary from the geometry shown.
Additional Dimension Sheets
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19P-7177-BGM-EN-A4 03/17 www.bauergears.com
Gearboxes & Lubrication
Position of the drain plugs in the System CoverDesign with Standard Geared Motor
Threaded plugs
Position of the drain plugs for BG, BK, BS and BF gear ranges and pre-stages.
71
B.30
B.80
B.60
B.50
B.40
B.70
B.10
B.20
Table III: Design with pre-stage Z
D
M
B
A
C
M
118
139
59
95
66
72
85
Gear
38
A
44
M14x1.5
M14x1.5
M20x1.5
M10x1
M10x1
M10x1
M20x1.5
M24x1.5
M20x1.5
7758.242
95 97
118
139
110
124
71
73
81
71
85
120
193
245
302
96
111
192
39.5
B
44
44
C
58
61.5
D
72
M
B.90
M = Plug according to DIN 908
Drain plug position for system coverBl.3
Gear (Motors)
The actual gearbox design can vary from the geometry shown.
Additional Dimension Sheets
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
P-7177-BGM-EN-A4 03/17www.bauergears.com
Gearboxes & Lubrication
Position of the drain plugs in the System CoverDesign with pre-stage Z
Threaded plugs
Position of the drain plugs for BG, BK, BS and BF gear ranges and pre-stages.
72
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