bull nose on clinker cooler
Post on 29-Nov-2015
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GRATE COOLER
BULLNOSE
CAST DESIGN : Titan Group, Greece
Bullnose : Cast in D52A
PRECAST DESIGN : Heidelberg Group, Germany
Bullnose and cooler sloping roof : Precast modular lining in D59A
• Country Greece• Industry Cement• Plant group name: Customer In Greece• Plant name: XX • Main equipment supplier: Polysius• Production capacity: 2500 TPD• Number of production lines: • Fuel Types Petcoke
BULLNOSE
After 5 months
BULLNOSE
After 5 months
BULLNOSE
THE CONDITIONS IN THIS AREA AT XX PLANT :
•Temperatures : approx. 1000oC. Max.1100oC
•Alkali attack
•Thermal shock
•Mechanical stresses
•Abrasion
BULLNOSE
BULLNOSE (AND ROOF)
PRECAST BULLNOSE
• Country Germany• Industry Cement• Plant group name: Heidelberg• Plant name: XX • Main equipment supplier: Polysius• Production capacity: 3000 TPD• Number of production lines: 1• Fuel Types ?
BULLNOSE (AND ROOF)
PRECAST DESIGN
(German plant)
Installed : Feb 2008
BULLNOSE (AND ROOF)
BULLNOSE (AND ROOF)
Steel supporting
Channels
Insulating castable
Bi1300
Precast modular
lining
BULLNOSE (AND ROOF)
AFTER 6 MONTHS
BULLNOSE (AND ROOF)
AFTER 1 YEAR
BULLNOSE (AND ROOF)
AFTER 1 YEAR
BULLNOSE (AND ROOF)
AFTER 34 months
Minor damage
in 2 areas :
• 0,5m2
• 0,25m2
BULLNOSE
CAST DESIGN : Titan Group, Greece
Bullnose : Cast in D52A
PRECAST DESIGN : Heidelberg Group, Germany
Bullnose and cooler sloping roof : Precast modular lining in D59A
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