booklet - skidloadersource.com bolt, button head fastenal 24109 1000645 s480-fbracket hitch, htc...
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1
2
Bol
t, B
utto
n H
ead
Fast
enal
241
09
1000
645
S48
0-FB
RA
CK
ET
Hitc
h, H
TC
PM
C-4
3008
CP
S48
0-FR
AM
E
Cyl
inde
r, Ti
lt
Fast
enal
371
90N
ut, H
ex
Fast
enal
153
71B
olt,
Hex
Hea
d
Fast
enal
111
87-0
2251
Bus
hing
Fast
enal
152
07B
olt,
Hex
Hea
d
Fast
enal
150
57B
olt,
Hex
Hea
d
1000
480G
Gua
rd, C
ylin
der
Fast
enal
111
87-0
1599
Nut
, Hex
Cou
plin
g
Fast
enal
150
66B
olt,
Hex
Hea
d
Fast
enal
338
92W
ashe
r, Lo
ck
1000
480F
FG
uard
, Sol
enoi
dFa
sse
700-
5012
-407
5A
ssy,
Sol
enoi
d V
alve
Fast
enal
151
09B
olt,
Hex
Hea
dFa
sten
al 3
3893
Was
her,
Lock
Fast
enal
375
23N
ut, H
ex
1000
480Y
Ret
aine
r, P
in
1000
480A
Bla
de, S
hear
Fast
enal
111
87-0
2251
Bus
hing
A56
0CY
01C
ylin
der,
Bla
de
1000
607B
Ret
aine
r, P
in
1000
607D
Was
her,
Ext
ra T
hk H
S
1000
607C
Bol
t, H
ex H
ead
Fast
enal
241
09B
olt,
But
ton
Hea
d
1000
607A
Sle
eve
Fast
enal
154
24B
olt,
Hex
Hea
d
Fast
enal
371
91N
ut, H
ex
Fast
enal
111
87-0
2107
Bus
hing
JY-A
AB
W1Q
21P
in, C
ylin
der
Fast
enal
111
87-0
1387
Was
her,
Cyl
Pin
RS
N-1
00S
Rin
g, S
nap
F168
76P
in, S
pira
l1000
480B
BS
haft
1000
480C
CR
etai
ner,
Sha
ftFa
sten
al 3
3246
Was
her,
Flat
Fast
enal
371
88N
ut, H
exS
tud,
Wel
d
Fast
enal
332
41W
ashe
r, Fl
at
Fast
enal
375
21N
ut, H
ex
Fast
enal
150
64B
olt,
Hex
Hea
d
Fast
enal
111
87-0
2107
Bus
hing
JY-A
AB
W1Q
21P
in, C
ylin
der
Was
her,
Lock
Fast
enal
113
895
Not
es: R
efer
to p
lum
bing
dia
gram
1.
for h
ydra
ulic
s de
tails
31 J
ul 0
9SC
ALE
: 1:2
4
1SH
EET
1 O
F 1
Shea
r, C
omm
erci
al
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TCUN
Exp
DO
NO
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ALE
DRA
WIN
G
RTG
4 N
ov 0
8UN
LESS
OTH
ERW
ISE
SPEC
IFIED
:
WEI
GHT
: 126
5.64
REV
DW
G.
NO
.
ASIZE
TITLE
:
NA
ME
DA
TE
Q.A
.
MFG
APP
R.
ENG
APP
R.
CHE
CKE
D
DRA
WN
RTG
1
TWO
PLA
CE
DEC
IMA
L
Des
crip
tion
Dat
eB
y.0
30R
evTH
REE
PLA
CE
DEC
IMA
L
12
PRO
PRIE
TARY
AN
D C
ON
FIDE
NTIA
L
34
.010
5
PRO
HIBI
TED
.
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DIM
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S A
RE IN
INC
HES
TOLE
RAN
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:FR
AC
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1/1
6A
NG
ULA
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AC
H1
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D
2O
NE
PLA
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DEC
IMA
L
THE
INFO
RMA
TION
CO
NTA
INED
IN T
HIS
DRA
WIN
G IS
THE
SO
LE P
ROPE
RTY
OF
SID
NEY
MA
NUF
AC
TURI
NG
CO
, LLC
. A
NY
REPR
OD
UCTIO
N IN
PA
RT O
R A
S A
WHO
LEW
ITHO
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HE W
RITT
EN P
ERM
ISSI
ON
OF
SID
NEY
MA
NUF
AC
TURI
NG
CO
, LLC
IS
Upd
ated
fast
ener
s. U
pdat
ed d
raw
ing
form
at.
3
Shea
r, C
omm
erci
al
SCA
LE: 1
:30
D
O N
OT
SCA
LE D
RAW
ING
Dat
e10
0048
0 O
utlin
eSH
EET
1 O
F 1
RTG
10 M
ay 0
7UN
LESS
OTH
ERW
ISE
SPEC
IFIED
:
WEI
GHT
: 127
9.70
REV
DW
G.
NO
.
ASIZE
TITLE
:
NA
ME
DA
TE
Q.A
.
MFG
APP
R.
ENG
APP
R.
CHE
CKE
D
DRA
WN
By
Rev
12
PRO
PRIE
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AN
D C
ON
FIDE
NTIA
L
3
.010
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THRE
E PL
AC
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O P
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DIM
ENSI
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S A
RE IN
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HES
TOLE
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AC
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1/1
6A
NG
ULA
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AC
H1
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D
2O
NE
PLA
CE
DEC
IMA
L
THE
INFO
RMA
TION
CO
NTA
INED
IN T
HIS
DRA
WIN
G IS
THE
SO
LE P
ROPE
RTY
OF
SID
NEY
MA
NUF
AC
TURI
NG
CO
, LLC
. A
NY
REPR
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UCTIO
N IN
PA
RT O
R A
S A
WHO
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ITHO
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HE W
RITT
EN P
ERM
ISSI
ON
OF
ARR
OW
MA
TERI
AL
HAN
DLIN
G IS
Des
crip
tion
Not
es: A
sk y
our s
ales
pers
on fo
r inf
orm
atio
n ab
out t
he
1.hi
gh-fl
ow h
ydra
ulic
cou
pler
s fo
r thi
s un
it.A
ll hi
nge
poin
ts a
re g
reas
eabl
e.2.
Hos
es a
re in
clud
ed.
Not
sho
wn
on th
is p
rint f
or
3.cl
arity
.
90de
g10
0deg
0deg
-10d
eg
Uni
vers
al C
oupl
er s
tand
ard.
Oth
er c
oupl
ers
are
avai
labl
e.
56.7
50.0
27.3
4
5
IMPORTANT:
6
7
H R :The factory recommended hose routing brings the hoses through the center of the machine and loops
and other hose issues. Other hose routings may result in damage and void warranty.
loops over to the hydraulic fittings as shown. This has proven to be the best routing to prevent snags
ose outing
7
The most common problem is a bad ground. It is recommended that both leads on the switch
harness are connected directly to the battery terminals.
Begin with the 22 ft harness that has the plug mating with the wire plug that comes from the shear
Start at the couplings and follow the hydraulic lines into the engine compartment, to an area close to the
source of power (battery). You might have more wire than you need, so coil up extra and tie out of the way.
Tie switch to lever and feed the 12 ft harness into engine compartment connecting to a 12-volt power source
(Red Positive + Black Negative -). If you feed wire through rubber grommets around control levers make
sure wire is not pinched when using your levers. Plug switch harness into harness that was left near
your power source. Test tilt action. If you have any problems check all connections.
8
9
70
80
90
100
HTC�Cutting�Capacity
Osage Orange,�Black�Locust,�Honey�Locust
Shagbark�Hickory
Bl k W l t S M l
May require�morethan�one�cut
LiveDead
20
30
40
50
60
0 2 4 6 8 10 12 14 16 18Tree�Diameter
[inches]
Black�Walnut,�Sugar�Maple
Red�OakBlack�Cherry
Red�Maple,�Western�LarchDouglas�Fir
American�ElmWestern�Hemlock,�Mesquite
old�RedwoodYellow�Poplar
White�Firyoung�Redwood
Ponderosa�Pine,�Eastern�CottonwoodWhite�Pine,�Western�Redcedar
Should�cut cleanly�in�one�pass
70
80
90
100
TBL�Cutting�Capacity
May require�morethan�one�cut
LiveDead
20
30
40
50
60
0 2 4 6 8 10 12 14Tree�Diameter
[inches]
Should�cut cleanly�in�one�pass
Osage Orange,�Black�Locust,�Honey�Locust
Shagbark�Hickory
Bl k W l t S M lBlack�Walnut,�Sugar�Maple
Red�OakBlack�Cherry
Red�Maple,�Western�LarchDouglas�Fir
American�ElmWestern�Hemlock,�Mesquite
old�RedwoodYellow�Poplar
White�Firyoung�Redwood
Ponderosa�Pine,�Eastern�CottonwoodWhite�Pine,�Western�Redcedar
TREE HARDNESS
TREE HARDNESS
HYDRAULIC SYSTEM PSI 3,000
HYDRAULIC SYSTEM PSI 3,000
10
OK CUT: Blade cuts perpendicular to wood grain,but frame is not squared to the axis of the tree.
AVOID THIS CUT: Frame and blade are skewed tothe axis of the tree. Blade damage will occur.
Recommended Cutting Technique
AVOID THIS CUT: (Closeup view). Notice that thewood grain will catch the blade and pull it out of plane.As this happens the frame will rotate and the blade willnot pocket correctly. Blade damage and an incompletecut will result.
IDEAL CUT: Shear frame and blade are squaredto the axis of the tree. Wood grain is cut cleanly.
11
Typical Blade Damage from Improper Cuts
12
13
14
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CHE
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PRO
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THE
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RMA
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INED
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HIS
DRA
WIN
G IS
THE
SO
LE P
ROPE
RTY
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SID
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MA
NUF
AC
TURI
NG
CO
, LLC
. A
NY
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47.9
45.4
48.9
17
18
Tree�Shear�Safety� � �� ���������������
Rev�0� � Page�1�of�7��
Felling�trees,�regardless�of�the�method�used,�involves�certain�risks�which�must�be�identified,�evaluated,�and�mitigated.��Properly�used,�tree�shears�can�be�among�the�safest,�cleanest,�and�efficient�ways�to�cut�trees.��OSHA�regulates�logging�operations�under�29�CFR�1910.266,�and�it�is�worthwhile�to�review�and�understand�those�rules�even�if�you�are�simply�using�your�tree�shear�to�remove�a�tree�in�your�yard.��You�can�find�them�at�www.osha.gov�on�the�Internet�by�using�their�search�function�to�look�for�“1910.266”�once�the�OSHA�web�site�loads.�
Your�safety�is�of�prime�concern�to�Sidney�Manufacturing,�and�to�help�you�understand�your�tree�shear�and�to�operate�it�safely,�we�have�published�the�recommendations�in�this�manual.��If�you�have�any�questions�or�comments,�we�are�available�to�take�your�call�(866�567�9618)�and�are�interested�in�assisting�you.�
Preparing�to�use�a�tree�shear�
Preparation�is�essential�to�avoiding�or�minimizing�what�may�otherwise�become�a�dangerous�situation.��Please�consider�the�following:�
1. Inspect�your�machine�according�to�the�manufacturer’s�recommendations�for�items�such�as:�a. Tire�pressure�b. Proper�fluid�levels�c. Damage�d. Ensure�that�ROPS/FOPS�and�operator�protection�complies�with�standards�for�forestry�use.�
2. Inspect�your�tree�shear�using�the�inspection�schedule�in�this�manual.�3. Provide�a�properly�serviced�fire�extinguisher�on�the�machine.�4. Consider�bringing�the�following�items�into�the�cab�of�the�machine�while�operating�the�shear:�
a. Communication�device�(cell�phone,�2�way�radio,�CB,�etc.)�b. First�aid�kit�(see�kit�contents�guide�in�this�manual)�c. Ensure�that�these�items�are�securely�stowed�and�cannot�interfere�with�machine�controls�
5. Personal�protective�equipment�may�be�required.��Felled�trees�often�have�sharp�edges,�tripping�hazards,�and�unstable�surfaces.�
a. Steel�toed�boots�b. Work�gloves�c. Safety�glasses�d. Perform�a�Hazard�Assessment�to�determine�if�further�PPE�is�needed�
6. Sidney�Manufacturing�recommends�working�with�a�spotter�to�increase�situational�awareness.��During�cutting,�the�spotter�must�not�be�closer�to�the�machine�than�2�times�the�height�of�the�tree.��Leave�more�room�if�the�terrain�or�other�conditions�may�cause�the�tree�to�roll�or�slide.�
�
Figure�1:�Hazard�Zone�per�OSHA�29�CFR�1910.266(d)(6)(ii)� �
19
Tree�Shear�Safety� � �� ���������������
Rev�0� � Page�2�of�7��
OSHA�1910.266�Appendix�A�–�First�aid�Kits�Source:�http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id=9863.��Accessed:�16�Dec�09�
The�first�aid�kit�information�below�was�directly�obtained�from�OSHA�regulations.��Having�a�kit�available�at�the�job�site�is�required�by�OSHA�for�logging�operations�and�is�highly�recommended�by�Sidney�Manufacturing.�
�
The following list sets forth the minimally acceptable number and type of first-aid supplies for first-aid kits required under paragraph (d)(2) of the logging standard. The contents of the first-aid kit listed should be adequate for small work sites, consisting of approximately two to three employees. When larger operations or multiple operations are being conducted at the same location, additional first-aid kits should be provided at the work site or additional quantities of supplies should be included in the first-aid kits:
1. Gauze pads (at least 4 x 4 inches). 2. Two large gauze pads (at least 8 x 10 inches). 3. Box adhesive bandages (band-aids). 4. One package gauze roller bandage at least 2 inches wide. 5. Two triangular bandages. 6. Wound cleaning agent such as sealed moistened towelettes. 7. Scissors.8. At least one blanket. 9. Tweezers.10. Adhesive tape. 11. Latex gloves. 12. Equipment such as resuscitation bag, airway, or pocket mask. 13. Two elastic wraps. 14. Splint. 15. Directions for requesting emergency assistance.
� �
20
Tree�Shear�Safety� � �� ���������������
Rev�0� � Page�3�of�7��
Tree�Shear�Inspection�Checklist�
This�checklist�is�to�be�completed�prior�to�every�use�of�the�tree�shear.��DO�NOT�use�a�tree�shear�that�fails�inspection�until�it�has�been�repaired.�
� Check�for�damaged�hoses�or�hydraulic�leaks.��See�hydraulic�safety�precautions�in�this�manual.�
� Grease�all�lubrication�points.��See�lubrication�point�diagram�in�this�manual.�
� Check�the�blade�cutting�edge.��Note:�minor�blade�damage�will�not�affect�the�operation�of�
the�shear.��Dress�with�a�grinder�periodically.�� Check�for�cracked�welds.�
� Check�for�bent�or�damaged�components.�
� Check�for�damaged�cylinder�pins.�
� Check�for�missing�or�loose�fasteners�(bolts,�nuts,�snap�rings,�etc.)�
��������������������������������������������������������������������������Inspector�Name�� � � � Date�
�
***IMPORTANT***�
If�you�are�using�your�tree�shear�as�part�of�a�commercial�operation�it�is�HIGHLY�recommended�that�you�keep�a�copy�of�all�inspections�performed�on�the�machine�and�the�tree�shear.��Also�maintain�records�of�repairs�that�are�performed�as�a�result�of�failed�inspections.��OSHA�inspectors�will�likely�ask�for�proof�that�you�are�taking�steps�to�mitigate�risks�and�to�comply�with�OSHA�regulations.��Refer�to�www.osha.gov�on�the�Internet�and�search�for�“1910.266”�to�display�regulations�specific�to�logging�operations.�
� �
21
Tree�Shear�Safety� � �� ���������������
Rev�0� � Page�4�of�7��
Safely�Checking�for�Hydraulic�Leaks�
***WARNING:��There�is�significant�risk�of�injection�from�the�high�pressure�spray�at�hydraulic�leaks***�
� The�tremendous�energy�used�to�operate�the�machine�and�attachments�can�be�stored�in�the�hydraulic�system�even�when�the�machine�engine�is�off.�
� Very�serious�injuries�from�hydraulic�fluid�injection�can�seem�insignificant�at�first.��Often�it�can�seem�like�a�pin�prick�or�tingling,�but�later�it�may�require�amputation.��HIGH�PRESSURE�LEAKS�ARE�OFTEN�INVISIBLE.�
� Hydraulic�system�injuries�can�include:�o Burns�from�hot�fluid�o Injection�of�hydraulic�fluid�o Trauma�from�energized�components�or�flailing�lines�
�
DO��
� Always�Lock�Out�Tag�Out�machine�controls�before�working�on�the�machine�or�attachment.
�� Always�use�the�methods�recommended�by�the�
manufacturer�to�block�loader�arms�and�other�moving�components�to�prevent�accidental�movement.�
�� Always�use�appropriate�PPE�(Personal�
Protective�Equipment)�when�working�on/around�machinery.�
�� Take�an�approved�safety�course�related�to�
hydraulic�systems.��Local�university�extension�programs�and�equipment�dealers�will�offer�training�on�hydraulic�safety.�
DO�NOT��
� DO�NOT�use�your�hands,�or�other�body�parts,�to�inspect�for�hydraulic�leaks.�
�� DO�NOT�position�yourself�in�pinch�points�when�
the�machine�has�not�been�properly�blocked,�locked�out�and�tagged�out.�
�� DO�NOT�“crack”�a�hydraulic�fitting�to�release�
hydraulic�pressure.��Severe�risk�of�injection.��
� DO�NOT�tighten�or�loosen�hydraulic�components�when�the�system�is�pressurized.��
� DO�NOT�assume�that�the�system�is�depressurized.�
�
� �
22
Tree�Shear�Safety� � �� ���������������
Rev�0� � Page�5�of�7��
Safety�During�Operations�
The�operator�must�exercise�judgment�and�experience�when�cutting�trees�with�a�tree�shear.��Conditions�at�the�job�site�vary�widely�and�the�ability�to�recognize�and�avoid�hazards�is�important.��Below�are�recommendations�based�upon�the�intended�use�of�a�tree�shear.�
Cut�at�ground�level�–�do�not�leave�a�tall�stump�See�http://www.cdc.gov/niosh/face/stateface/ia/01ia042.html��
� � � �� � � ����Good�Cut� � � � � �����Bad�Cut�
��
Keep�loads�centered�And�do�not�exceed�lift�capacity�of�machine�
�
Tipping�Hazard�
Overstressed�Tree�Shear�
23
Tree�Shear�Safety� � �� ���������������
Rev�0� � Page�6�of�7��
Safety�During�Operations�(continued)�
Be�aware�of�conditions�affecting�direction�of�fall�
� Trees�typically�fall�in�the�direction�of�shear�blade�travel�
� Some�conditions�cause�the�tree�to�fall�elsewhere�such�as�o Wind�o Sloping�ground�o Tree�trunk�not�vertical�o Obstructions�such�other�trees�
� Position�the�machine�to�avoid�trees�falling�overhead�
�
Backhoes�and�Excavators:�Drag�the�tree�closer�to�increase�lift�capacity�before�lifting�
�
Draw�the�load�close�and�center�it�before�lifting�
�
Beware�of�“Strain�Energy”�
� Trees�and�branches�under�a�load�are�like�compressed�springs�o Leaning�trees�o Heavy�branches�
� The�energy�released�when�the�support�is�cut�can�be�significant�o Thrown�objects�(not�just�the�tree)�o Trunk�or�branches�springing�suddenly�
24
Tree�Shear�Safety� � �� ���������������
Rev�0� � Page�7�of�7��
�
25
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