blast tested to 100kg and now 500kg charges and … 1005...technical data sheet tdsbb 1005 blast...
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Ballistic and Blast Steel and
Aluminium Glazed Window,
Door and Screen Systems
Designed primarily for commercial
and military environments.
PPC or anodised factory applied
finishes in a wide range of RAL
colours
For internal and external
applications
Extensive range of testing
Configurations – Single and multiple
combined units
Can be upgraded to offer higher
levels of protection in the future
should current threat levels change Blast rated ballistic window
Typical steel and aluminium frame profiles – see accompanying details for further
information
Technical Data Sheet
TDSBB 1005
Blast tested to 100kg and
now 500kg charges and also
IED devices
1
Frame profile
Available as steel window, glazed door and screen profile
Also available as aluminium profile systems
Minimum frame depth/wall thickness 100mm ‐ 150mm
Finishes
Factory applied Polyester Powder Coat
Galvanised
Prime paint finish
Anodised
Available sizes
Min 200mm x 200mm as window, min 600 x 1200 as door detail
No maximum single pane size but suggest < 1.5m2 due to weight
With additional units ‐ indefinite
Glass
Low iron
Tinted
Double glazed units
Glazing thicknesses
Minimum 7.5mm for blast protection
Generally 50mm ‐ 82mm offering blast and also ballistic protection
Maximum single glass pane size 4000mm x 3000mm
Certified Ballistic Standards
BS EN1522/23/1063 ‐ FB7/BR7
BS EN1522/23/1063 ‐ FB6/BR6
BS EN1522/23/1063 ‐ FB5/BR5
BS EN1522/23/1063 ‐ FB4/BR4
BS EN1522/23/1063 ‐ FB3/BR3
NIJ 0108.01 IV
NIJ 0108.01 IIIA
UL752 Level 9
UL752 Level 5
UL752 Level 3
AK47
Blast ratings
Arena testing 100 kg @15m with ballistic protection
Protecting against fragmentation ‐ grenades and pipe bombs
Options
Thermally broken
Fire rated 60 minutes
Weights
Frame profiles approx. 8kg/m ‐ 15kg/m
Glass from 32kg/m2 to 196kg/m2
Packing
Supplied in international crates for dispatch
Both frames and glazing are tested
together as a system whether for blast
or ballistic applications
United Kingdom Ministry of Defence
approved test centres
2
Glazed Doors and Screen Configurations
This glazing system is
available as a window,
glazed door or screen
application combining
European and American
standards up to 7.62
Armour Piercing
ammunition
3
Blast Testing – Report extract
Glazed test system before and after blast testing
4
Rating Ammunition Weight(grains)
Weight(grams)
Min fps
Max fps
Number of Shots
Level 1 9mm Full Metal Copper Jacket with Lead Core 124 8.0 1175 1293 3
Level 2 .357 Magnum Jacketed Lead Soft Point 158 10.2 1250 1375 3
Level 3 .44 Magnum Lead Semi‐Wadcutter Gas Checked 240 15.6 1350 1485 3
Level 4 .30 Caliber Rifle Lead Core Soft Point (.30‐06 Caliber)
180 11.7 2540 2794 1
Level 5 7.62mm Rifle Lead Core Full Metal Copper Jacket Military Ball (.308 Caliber)
150 9.7 2750 3025 1
Level 6 9mm Full Metal Copper Jacket with Lead Core 124 8.0 1400 1540 5
Level 7 5.56mm Rifle Full Metal Copper Jacket with Lead Core (.223 Caliber)
55 3.56 3080 3383 5
Level 8 7.62mm Rifle Lead Core Full Metal Copper Jacket Military Ball (.308 Caliber)
150 9.7 2750 3025 5
Level 9 30‐06 Caliber Rifle, Steel Core, Lead Point Filler, FMJ (APM2)
166 10.8 2715 2987 1
Level 10 .50 Caliber Rifle, Lead Core FMCJ Military Ball (M2)
709.5 45.9 2810 3091 1
Shotgun 12‐Gauge Rifled Lead Slug 12‐Guage 00 Buckshot (12 pellets)
1oz1.5oz
28.342
1585 1200
1744 1320
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Ballistic charts showing the relationship between weapons and ammunition
Above: BS EN 1522/23 and BS EN1063
Below: UL 752 comparisons
5
Glazed systems are extensively tested against
a wide range of both ballistic and blast threats
producing a cost effective product and
solution for all applications
Ballistic test report extract – see data table
for comprehensive performance
specifications
6
The Ballistic/Bullet Glazed System Data Sheet covers our products which are tested to:
BS EN1522/23 and EN 1063 ‐ FB7/BR7 – 7.62 Armour Piercing Ammunition ‐ Rifles
BS EN1522/23 and EN 1063 ‐ FB6/BR6 – 7.62 NATO ammunition ‐ Rifles
BS EN1522/23 and EN 1063 ‐ FB5/BR5 – 5.56 NATO ammunition ‐ Rifles
BS EN1522/23 and EN 1063 ‐ FB4/BR4 ‐ .44 Magnum Handguns
BS EN1522/23/1063 ‐ FB3/BR3 – Handguns .44 Handguns
NIJ 0108.01 IV ‐ 7.62 Armour Piercing Ammunition ‐ Rifles
NIJ 0108.01 IIIA ‐ .44 and 9mm Ammunition ‐ Handguns
UL752 Level 9 ‐ 7.62 Armour Piercing Ammunition ‐ Rifles
UL752 Level 5 ‐ 7.62 Ammunition ‐ Rifles
UL752 Level 3 ‐ .44 Magnum handguns
AK47 Kalashnikov Assault Rifles
Also see below our Glazing Data Sheets which cover our glass products tested to BS EN 1063 European Standards. Also independently tested to meet American UL 752 and NIJ 0108.01 standards of ballistic and bullet protection.
Shot No. Velocity m/s Trauma/Spall Comments Area of Assembly Test
1 861.10 No Spall Level 5 Frame System Pass 2 835.94 No Spall Level 5 Glass Pass
3 420.20 No Spall Level 3 Frame System Pass
4 419.74 No Spall Level 3 Frame System Pass 5 N/R No Spall Level 3 Frame System Pass
6 425.68 No Spall Level 3 Frame System Pass
7 431.85 No Spall Level 3 Glass Pass 8 430.28 No Spall Level 3 Glass Pass
9 430.26 No Spall Level 3 Glass Pass
10 831.46 No Spall FB6 Frame System Pass 11 824.33 No Spall FB6 Frame System Pass
12 829.05 No Spall FB6 Frame System Pass
13 953.74 No Spall FB5 Frame System Pass 14 954.56 No Spall FB5 Frame System Pass
15 958.68 No Spall FB5 Frame System Pass
16 427.42 No Spall FB4 Frame System Pass 17 N/R No Spall FB4 Frame System Pass
18 475.08 No Spall FB4 Frame System Pass
19 468.24 No Spall FB4 Frame System Pass 20 434.07 No Spall FB4 Frame System Pass
21 432.21 No Spall FB3 Frame System Pass
22 437.18 No Spall FB3 Frame System Pass 23 432.11 No Spall FB3 Frame System Pass
24 830.08 No Spall BR7 Glass Pass
25 676.64 No Spall AK47 Frame System Pass
Extract from Test Report No. 10474b Wiltshire Ballistic Services
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Wiltshire Ballistic Services Ltd The Ranges, Station Road, Devizes
Wiltshire, SN10 1BZ, UK
Tel: +44 (0)1380 721644 Fax: +44 (0)1380 721421
http://www.wiltshireballistics.co.uk
Blast and Ballistics Ltd Trial Number 10418a 26 Birmingham Road Walsall West Midlands WS1 2LZ
BALLISTIC TEST REPORT
27 July 2015
Please find attached, reports for the following test/s carried out at Wiltshire Ballistic Services on
2 0 J u l y 2 0 1 5.
Sample Name or No. Description Results
Ballistic Glazing System 7.62x51mm FN AP Passed BSEN 1522/23(1999)
BSEN 1522/23 (1999) FB7 FB7 S (splinters/spall)
Wiltshire Ballistic Services Ltd The Ranges, Station Road, Devizes
Wiltshire, SN10 1BZ, UK
Tel: +44 (0)1380 721644 Fax: +44 (0)1380 721421
http://www.wiltshireballistics.co.uk
Blast and Ballistics Ltd Trial Number 10418c 26 Birmingham Road Walsall West Midlands WS1 2LZ
BALLISTIC TEST REPORT
10 August 2015
Please find attached, reports for the following test/s carried out at Wiltshire Ballistic Services on
2 0 J u l y 2 0 1 5.
Sample Name or No. Description Results
Ballistic Glazing System 30‐06 FN M2 AP 166gr All shots held no spall NIJ 0108.01 level IV
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Wiltshire Ballistic Services Ltd
The Ranges, Station Road, Devizes
Wiltshire, SN10 1BZ, UK
Tel: +44 (0)1380 721644 Fax: +44 (0)1380 721421
http://www.wiltshireballistics.co.uk
Blast and Ballistics Ltd Trial Number 10474b 26 Birmingham Road Walsall West Midlands WS1 2LZ
BALLISTIC TEST REPORT
05 January 2016
Please find attached, reports for the following test/s carried out at Wiltshire Ballistic Services on
05 January 2016.
Sample Name or No. Description Results
Ballistic Glazing System UL 752 Level 5; UL 752 Level 3; EN 1522/23 All shots held, no spall observed and EN 1063 FB/BR 3, 4, 5 and 6.
Wiltshire Ballistic Services Ltd The Ranges, Station Road, Devizes
Wiltshire, SN10 1BZ, UK
Tel: +44 (0)1380 721644 Fax: +44 (0)1380 721421
http://www.wiltshireballistics.co.uk
Blast and Ballistics Ltd Trial Number 10505 26 Birmingham Road Walsall West Midlands WS1 2LZ
BALLISTIC TEST REPORT
23 March 2016
Please find attached, reports for the following test/s carried out at Wiltshire Ballistic Services on
23 March 2016.
Sample Name or No. Description Results
Ballistic Glazing System .44 Gas Check 9mm All shots held no spall NIJ 0108.01 level III
Bullet resistant security glass for interior and exterior application
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Bullet resistant security glass for interior and exterior application
New Product
Image showing a 47mm thick BR4 NS all glass product which has just been tested
with 8 shots from a .44 caliber gas checked round under NIJ 0108.01 NIJ IIIA testing
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Bullet resistant security glass for interior and exterior application
Inside – protected face
Image showing the 47mm thick BR4 NS all glass product after testing from the
protected side – note no penetration.
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Ballistic Glass – Number of test shots
There are various requirements when testing ballistic glass regarding the number
of shots that the test sample is subjected to. There is also a pattern set out in each
standard as to the position and angle of the shots. The image above clearly shows
a five shot arrangement on the glass during an NIJ IIIA test.
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Bullet resistant security glass for interior and exterior application
Edge shots
Image showing how glass is also tested around its periphery where it meets the
frame. This is always carried when undergoing European testing and under those
test conditions the glass and frame can also be turned to 45 degrees.
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Bullet resistant security glass for interior and exterior application
Glass – Polycarbonate Ballistic/Bullet Glass
This is a combination of glass and polycarbonate. The polycarbonate layer is bonded to
the inside face of the bullet glass and that prevents the inner glass layers from breaking
away and creating ‘spall’. This combination of glass and polycarbonate creates a lighter
weight product and at the same time reduces the overall thickness of the bullet glazing.
A comparative example would be between an all glass BR6 Non Spall glass
(approximately 71mm thick) and a glass polycarbonate construction which again to BR6
would be around 38mm thick.
The consideration when using glass polycarbonate ballistic glazing is that the
polycarbonate on the inside face can become scratched and fogged generally through
overzealous cleaning, particularly with abrasive cleaning products. The suggested
method of cleaning polycarbonate surfaces is usually water with special attention to any
additives that may be suggested by specialist cleaning product manufacturers.
Spall allowed glass is a good alternative and using the above as an example then the BR6
Spall Allowed glass is 50mm thick and falls in between the BR6 NS and BR6 glass
polycarbonate bullet glass. As with the BR6 NS ballistic glass it has a glass surface on
both the attack side and also the protected side and therefore presents no problems
when cleaning. The only time that real consideration may need to be given to Spall
Allowed bullet glass is perhaps if it is used as a counter screen where the persons face is
normally within around 450mm of the glass.
Glass Polycarbonate BS EN 1063 Product Details:
BR4 – 24mm thick Weight 52kg/m² Handgun
BR5 – 35mm thick Weight 66kg/m² Rifle
BR6 – 38mm thick Weight 83kg/m² Rifle
BR7 – 74mm thick Weight 170kg/m² Rifle
SG1 – 24mm thick Weight 52kg/m² Shotgun
SG2 – 38mm thick Weight 83kg/m² Shotgun
Our glass is tested to:
BS EN 1063
NIJ 0108.01
UL 752 test guidelines
Email: sales@blastandballistics.com
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BS EN 1063 glass chart
category classification Variant Thickness Weight
(mm) (kg/m2)
Bullet BR1 S 13 32
Bullet BR2 S 22 49
Bullet BR3 S 23 54
Bullet BR4 S 32 75
Bullet BR5 S 36 84
Bullet BR6 S 50 117
Bullet BR7 S 85 206
Bullet BR2 NS 31 73
Bullet BR3 NS 44 104
Bullet BR4 NS 54 129
Bullet BR5 NS 58 139
Bullet BR6 NS 73 175
Bullet BR7 NS 81 196
Blast ER1 S 10 22
Blast ER2 S 18 40
Blast ER3 S 31 73
Blast ER4 S 27 68
Blast ER1 NS 18 40
Blast ER2 NS 26 63
Blast ER4 NS 33 83
References:
S = Spall – small particles of the inner glass surface are allowed to fall from the
back of the glass when tested and touch the witness card
NS = Non Spall – no particles of glass fall from the back of the test piece and touch
the witness card
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BR3-NS
CLASSIFICATION PRODUCT FEATURES
= Bullet Resistant
Bullet resistant glazing offering an effective resis- tance against specific weapons and ammunition types. A distinction is made between splintering and non-splintering glass.
Laminated safety glass
TECHNICAL SPECIFICATIONS
Reaction (EN 1063) BR3-NS (no splinters)
Maximum Glass Size (max. 10,4 m2) ≤ 2600 mm x 4000 mm*** Thickness tolerance ±3 mm Length/height tolerance ±4 mm to 1000 mm, ±5 mm to 2000 mm, ±6 mm over 2000 mm Impact resistance (EN 12600) 1 (B) 1 classification Application Conditions For exterior applications the glazing must be configured as insulating glass unit with low emis-
sivity or solar control properties to achieve an adequate u-value. For more information and assistance, please contact your local Vetrotech agent and refere to the relevant “Quality Guideline, Application Conditions”.
CE certificate No. of conformity CPD/0497/4882/13 (you can obtain a DoP* from your national sales office) - AoC-Level 1 ID-No. HN 344-NS Hazardous material contained None
Nominal thickness 44 mm (Planilux®) 44 mm (Diamant® - extra clear)
Weight 104 kg/m2 104 kg/m2
Sound reduction Rw (EN 140-3) NPD** NPD** Light transmission (EN 410) 74% 84% Light reflection rL (exterior/interior) 7%/7% 8%/8% U value, W/m2K (EN 673) 4,7 4,7
g value 0,54 0,69 Energy transmission tE 42% 61% Energy reflection rE (exterior/interior) 5%/5% 6%/6%
* Declaration of Performances ** NPD = No Performance Declared *** Bigger sizes available on request
Bullet resistant security glass for interior and exterior application
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Bullet resistant security glass for interior and exterior application
BR4-NS
CLASSIFICATION PRODUCT FEATURES
= Bullet Resistant
Bullet resistant glazing offering an effective resis- tance against specific weapons and ammunition types. A distinction is made between splintering and non-splintering glass.
Laminated safety glass
TECHNICAL SPECIFICATIONS
Reaction (EN 1063) BR4-NS (no splinters)
Maximum Glass Size (max. 11,6 m2) ≤ 2600 mm x 5000 mm*** Thickness tolerance ±3 mm Length/height tolerance ±4 mm to 1000 mm, ±5 mm to 2000 mm, ±6 mm over 2000 mm Impact resistance (EN 12600) 1 (B) 1 classification Application Conditions For exterior applications the glazing must be configured as insulating glass unit with low emis-
sivity or solar control properties to achieve an adequate u-value. For more information and assistance, please contact your local Vetrotech agent and refere to the relevant “Quality Guideline, Application Conditions”.
CE certificate No. of conformity CPD/0497/4882/13 (you can obtain a DoP* from your national sales office) - AoC-Level 1 ID-No. HN 454-NS Hazardous material contained None
Nominal thickness 54 mm (Planilux®) 54 mm (Diamant® - extra clear)
Weight 129 kg/m2 129 kg/m2
Sound reduction Rw (EN 140-3) NPD** NPD** Light transmission (EN 410) 71% 83% Light reflection rL (exterior/interior) 7%/7% 8%/8% U value, W/m2K (EN 673) 4,5 4,5
g value 0,51 0,67 Energy transmission tE 37% 59% Energy reflection rE (exterior/interior) 5%/5% 6%/6%
* Declaration of Performances ** NPD = No Performance Declared *** Bigger sizes available on request
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Bullet resistant security glass for interior and exterior application
BR5-NS
CLASSIFICATION PRODUCT FEATURES
= Bullet Resistant
Bullet resistant glazing offering an effective resis- tance against specific weapons and ammunition types. A distinction is made between splintering and non-splintering glass.
Laminated safety glass
TECHNICAL SPECIFICATIONS
Reaction (EN 1063) BR5-NS (no splinters)
Maximum Glass Size (max. 10,7 m2) ≤ 2600 mm x 5000 mm*** Thickness tolerance ±3 mm Length/height tolerance ±4 mm to 1000 mm, ±5 mm to 2000 mm, ±6 mm over 2000 mm Impact resistance (EN 12600) 1 (B) 1 classification Application Conditions For exterior applications the glazing must be configured as insulating glass unit with low emis-
sivity or solar control properties to achieve an adequate u-value. For more information and assistance, please contact your local Vetrotech agent and refere to the relevant “Quality Guideline, Application Conditions”.
CE certificate No. of conformity CPD/0497/4882/13 (you can obtain a DoP* from your national sales office) - AoC-Level 1 ID-No. HN 558-NS Hazardous material contained None
Nominal thickness 58 mm (Planilux®) 58 mm (Diamant® - extra clear)
Weight 139 kg/m2 139 kg/m2
Sound reduction Rw (EN 140-3) NPD** NPD** Light transmission (EN 410) 70% 82% Light reflection rL (exterior/interior) 7%/7% 8%/8% U value, W/m2K (EN 673) 4,4 4,4
g value 0,50 0,67 Energy transmission tE 36% 58% Energy reflection rE (exterior/interior) 5%/5% 6%/6%
* Declaration of Performances ** NPD = No Performance Declared *** Bigger sizes available on request
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Bullet resistant security glass for interior and exterior application
BR6-NS
CLASSIFICATION PRODUCT FEATURES
= Bullet Resistant
Bullet resistant glazing offering an effective resis- tance against specific weapons and ammunition types. A distinction is made between splintering and non-splintering glass.
Laminated safety glass
TECHNICAL SPECIFICATIONS
Reaction (EN 1063) BR6-NS (no splinters)
Maximum Glass Size (max. 8,0 m2) ≤ 2000 mm x 4000 mm*** Thickness tolerance ±3 mm Length/height tolerance ±4 mm to 1000 mm, ±5 mm to 2000 mm, ±6 mm over 2000 mm Impact resistance (EN 12600) 1 (B) 1 classification Application Conditions For exterior applications the glazing must be configured as insulating glass unit with low emis-
sivity or solar control properties to achieve an adequate u-value. For more information and assistance, please contact your local Vetrotech agent and refere to the relevant “Quality Guideline, Application Conditions”.
CE certificate No. of conformity CPD/0497/4882/13 (you can obtain a DoP* from your national sales office) - AoC-Level 1 ID-No. HN 673-NS Hazardous material contained None
Nominal thickness 73 mm (Planilux®) 73 mm (Diamant® - extra clear)
Weight 175 kg/m2 175 kg/m2
Sound reduction Rw (EN 140-3) NPD** NPD** Light transmission (EN 410) 65% 80% Light reflection rL (exterior/interior) 6%/6% 7%/7% U value, W/m2K (EN 673) 4,2 4,2
g value 0,46 0,63 Energy transmission tE 31% 54% Energy reflection rE (exterior/interior) 5%/5% 6%/6%
* Declaration of Performances ** NPD = No Performance Declared *** Bigger sizes available on request
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Bullet resistant security glass for interior and exterior application
BR7-NS
CLASSIFICATION PRODUCT FEATURES
= Bullet Resistant
Bullet resistant glazing offering an effective resis- tance against specific weapons and ammunition types. A distinction is made between splintering and non-splintering glass.
Laminated safety glass
TECHNICAL SPECIFICATIONS
Reaction (EN 1063) BR7-NS (no splinters)
Maximum Glass Size (max. 8,0 m2) ≤ 2000 mm x 4000 mm*** Thickness tolerance ±3 mm Length/height tolerance ±4 mm to 1000 mm, ±5 mm to 2000 mm, ±6 mm over 2000 mm Impact resistance (EN 12600) 1 (B) 1 classification Application Conditions For exterior applications the glazing must be configured as insulating glass unit with low emis-
sivity or solar control properties to achieve an adequate u-value. For more information and assistance, please contact your local Vetrotech agent and refere to the relevant “Quality Guideline, Application Conditions”.
CE certificate No. of conformity CPD/0497/4882/13 (you can obtain a DoP* from your national sales office) - AoC-Level 1 ID-No. HN 781-NS Hazardous material contained None
Nominal thickness 81 mm (Planilux®) 81 mm (Diamant® - extra clear)
Weight 196 kg/m2 196 kg/m2
Sound reduction Rw (EN 140-3) NPD** NPD** Light transmission (EN 410) 63% 80% Light reflection rL (exterior/interior) 6%/6% 7%/7% U value, W/m2K (EN 673) 4,0 4,0
g value 0,45 0,63 Energy transmission tE 29% 54% Energy reflection rE (exterior/interior) 5%/5% 6%/6%
* Declaration of Performances ** NPD = No Performance Declared *** Bigger sizes available on request
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