bayer cold chain expo
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BMS PUR APAC • Nov 2010 • Page 1
Science For A Better Life
Low-emission and Sustainable Cold Chain for a Better Life
India Cold Chain Exhibition
Nov 2010
Isaac EmmanuelBayer MaterialScience Pvt. Ltd.
BMS PUR APAC • Nov 2010 • Page 3
Agenda
� Introduction– The Company Bayer MaterialScience – Polyurethanes (PUR) Business– Position of BMS PU in Global Mega Trend / Cold Chain
� Why Insulation is Critical in Cold Chain
� BMS Cold Chain Initiatives & Solutions
BMS PUR APAC • Nov 2010 • Page 4
Solutions for Better Life
Bayer MaterialScience provides high-tech polymer solutions:
� Through its 14,300 employees worldwide
� In polyurethanes, polycarbonate and special applications
� For customers in a wide range of industries, including: automotive, construction, electrical / electronics, medical, furniture and leisure
� Generating annual sales of € 7.5 billion (2009)
� With an R&D investment of more than € 200 million (2009), customer projects account for additional € 140 million
BMS PUR APAC • Nov 2010 • Page 5
Think Global, Act Local
BMS PUR APAC • Nov 2010 • Page 6
Along the Road of Innovation
BMS PUR APAC • Nov 2010 • Page 7
Creating Sustainability with Polyurethanes (PU)
Unlimited opportunities to savenatural resources and energy
� Approximately 50 million kWh of energyis saved each year in the EU through theuse of polyurethane insulation
� Wall insulation of 1.6 cm of PUR has thesame insulation efficiency as a 1.34 mthick concrete wall
� PUR are an important contributor toenergy conservation in refrigerators.Models designated A++ are 60% moreefficient than refrigerators 15 years ago
Source: ISOPA
BMS PUR APAC • Nov 2010 • Page 8
Diverse Solutions for Industrial Needs with PU
BMS PUR APAC • Nov 2010 • Page 9
PU Solutions for Insulation
Insulating Blocks Metal-faced Sandwich Panels
Bonding Foam
Spray FoamOn-site Injection
Open-cell Foam
Insulating Panels
BM
SP
UR
BMS PUR APAC • Nov 2010 • Page 10
Quick Facts in India Cold Chain Market (2009) (sou rce: www.thaindia.com)
- > 30 percent of agricultural produce is lost due to poor cold chain infrastructure- India has >21 mil tonnes of facility and it needs o ver 10 mil tonnes more of such capacities- The waste is good enough to feed 40-50 million peop le (approx. the population of Spain)- Approx. 90% of cold storages use inadequate thermal insulation, which leads to a significant cost in
electricity for cooling. This accounts for 70-80% o f operating costs.
BMS PUR APAC • Nov 2010 • Page 11
From Global Megatrend… to Cold Chain
How to reduce food wastage & ascertain freshness of goods for rising population and rapid urbanization
How to advocate energy conservation & reduction of greenhouse-gas emission with novel solutions
How to facilitate food chain and even healthcare revolution for meeting society needs in long-life expectancy
CHINA
INDIA
PU plays a key role to address these topics…
BMS PUR APAC • Nov 2010 • Page 12
Cold Chain – from Farm to Fridge
Harvest
Commercial Freezer Refrigerated Trucks
RetailHome Fridge
Restaurant
Processed Food
Cold Distribution
Cold Storage
Reefer Container
Reefer TrailerPre-Cool
�
� � �
�
�
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Low-cost pilot projects
BMS PUR APAC • Nov 2010 • Page 13
� Excellent insulation performance along the supply chain
� Low-emission cold warehouse
� Energy-efficient transportation
� Sustainable solutions with Renewable / Reusable / Recyclable power source
� Professionals for chain activities controlling, monitoring and tracking
Key Elements for an Effective Cold Chain…
BMS PUR APAC • Nov 2010 • Page 14
Why Insulation is Critical in Cold Chain
� Thermal insulations play an indispensable role along the whole chain - from food harvest to pre-cool, transportation to storage, to distribution, retail and to household consumption
� Keep products quality, freshness, safety and value, with the most economical and ecological solutions
� The better the insulation or thermal transfer control, the more energy be saved to maintain a constant internal temperature & humidity
� Based on estimation from BMS, application of every 1 kg of PU can save up to 755 kg of CO2 in the average lifetime of a building
� Over a useful lifetime of 50 years, the insulation materials made from rigid PU foam can save more than 70 times compared with those energy consumed during its production, transportation and application process
BMS PUR APAC • Nov 2010 • Page 15
How PU Outperforms Other Insulation Materials
Thermoplastic, droplet Thermoplastic, droplet Thermosetting, char ����
prevent spread of flameFire performance
≤75℃( Softening at 75 ℃and 90 ℃ ~ 100 ℃ melting)
≤75℃(Softening at 75 ℃ and 90 ℃ ~ 100 ℃ melting)
Long-Term :-:-:-:-30℃℃℃℃~~~~90℃℃℃℃Short-Term ::::90℃℃℃℃~~~~250℃℃℃℃
Using Temperature
42 days28 days1~~~~2 daysStable period after construction
NormalNormalGoodConstruction efficiency
NormalNormalGoodChemical stability
NoPossible, but hard constructionExcellentShaped wall construction
Yes(vertical, horizontal)Yes(vertical, horizontal)No (spray)Seams between Insulations
Yes(50%~60%)Yes(50%~60%)No((((like fully adhesive ))))Cavity between insulation and base
NoNoExcellentSelf-adhesive
NoNoExcellentPerformance of thermal, gas barrier, waterproof
Normal (≤0.041)Low (≤0.028)Very Low ((((≤≤≤≤0.023))))K-Factor (at 25℃)
EPSXPSPUProperties
BMS PUR APAC • Nov 2010 • Page 16
People / Physical Facilities
Products / Technology
Promotional activities
Sustainable & Innovative Cold Chain Infrastructure
� Experienced professionals of Insulation technologies and marketing in India and China
� Expanding R&D facilities in the region to collect and understand needs; as well as to offer timely solutions
� Piloting projects at Farm / Post-Harvest (low-cost solutions)
� Maintaining robust market position in downstream and commercial / household cold chain appliances
� Offering industrial solutions “along the way” and “at storage”
BMS Total Solutions for Cold Chain (4 “P”)
� Rigid polyurethane foam with excellent insulating capacity, flame retardance, mechanical properties and adhesion to facings.
� Lightweight, stable and transparent polycarbonate sheets
� Components for durable, efficient photovoltaic
� Flame retardant polycarbonate blends for smart energy metering and cabling
� Materials for low- and zero-VOC paints, coatings and adhesives
� Path to zero-emission buildings
BMS PUR APAC • Nov 2010 • Page 17
Green Solutions: Future low emission cold warehouse
ArchitecturalArchitecturalGlazingGlazing
SealingSealingSystemsSystems
LED LightingLED Lightingfor outdoor and indoor areas
Coating SystemsCoating Systems
Spray Spray or Rigid FoamRigid Foamfor thermal insulation
PhotovoltaicPhotovoltaicElementsElements
BMS PUR APAC • Nov 2010 • Page 18
Go Beyond Insulation…
Market positioning: To provide timely & integrated cold chain solutionsTo provide timely & integrated cold chain solutions
Business model : “Bayer cold-chain cooperation project”
Panel suppliers
Baysystems
Bayer Cold Chain Centre of Expertise
DesignerLogistics
RefrigerationConstruction
Universities
Food owners
A solution for my food’s cold logistic from field to
supermarket. And how much is the cost of each kg?
Cold storage
I want to setup a new cold storage for apples. Normally 10 tons/A, how much is the cost?
Which temperature is suitable for bananas and
how long it can keep?
Government
How much carbon has been saved after 10mil m3 cold store
has been setup by PU?
Traders
What’s the new technologies of cold chain?How much investment will be increased ?How much operation cost will be saved?
Retail
BMS PUR APAC • Nov 2010 • Page 19
• Most cold warehouses in India made from non-PU materials
• Driven by cost, some hazardous (on healthy and environment) chemicals still be used widely
• Bayer works to promote the “Green” concept and high quality technology to India
Fresh at Storage –We Are Coaching the Cold Storage Market
BMS PUR APAC • Nov 2010 • Page 20
• Low construction cost and easy construction
• Approx. 10 tons capacity for pre-cool store
• Low operation cost, with long-term benefits
BMS Solutions – Field Mini Cold Store
bottom
temperature monitor
chassis
lighting door
supporting frame
insulation board
BMS PUR APAC • Nov 2010 • Page 21
� Excellent insulation properties allow thinner walls in building
� Climate and ozone friendly foaming agents
� Reduced of air leakage in building
� Application for walls, roofs and flooring
� Convenient construction
* Additional insulation. Savings over entire product life-cycle of 50 years, including production and end-of-life stages
CO2e: Greenhouse gases (GHG) according to Kyoto Protocol, expressed in CO2 equivalents
1 kg polyurethane saves 360 to 755 kg CO2 emissions*
Baymer®, Desmodur®Floor Space Increase
110 mm
mineral wool
80 mm
EPS
40 mm
PU
BMS Solutions – PU Board
BMS PUR APAC • Nov 2010 • Page 22
� Easy construction
� Provides a thermal and moisture management system in a single application
� Climate and ozone friendly foaming agents
� High R-value per inch allows thinner wall construction
� Adds structural strength
Baymer ®
BMS Solutions – Standard Cold Store: PU Sandwich Panel
* Additional insulation. Savings over entire product life-cycle of 50 years, including production and end-of-life stages
CO2e: Greenhouse gases (GHG) according to Kyoto Protocol, expressed in CO2 equivalents
1 kg polyurethane saves 360 to 755 kg CO2 emissions*
BMS PUR APAC • Nov 2010 • Page 23
� Monolithic “seamless” air barrier contributes to significant energy savings
� Provides a thermal and moisture management system in a single application
� Climate and ozone friendly foaming agents
� High R-value per inch allows thinner wall construction
� Adds structural strength
Baymer® Spray
BMS Solutions – Standard Cold Store: PU Spray Foam
* Additional insulation. Savings over entire product life-cycle of 50 years, including production and end-of-life stages
CO2e: Greenhouse gases (GHG) according to Kyoto Protocol, expressed in CO2 equivalents
1 kg polyurethane saves 360 to 755 kg CO2 emissions*
BMS PUR APAC • Nov 2010 • Page 24
� Good heat resistance� Degradation temperature about 400 °C
(PU: 230-250 °C)
� Can be used at 150 °C continuously
� Up to 200 °C for short time� Good flame retardance
� High degradation temperature
� Less release of heat & smoke during burning
� When burnt, PIR foam forms a surface char that helps to insulate the underlying foam from the fire
� PUR couldn’t reach the same flame retardance by adding flame retardant
� Good stability and high strength
Fire resistance test
Baymer® PIR Foam
BMS Solutions – Standard Cold Store: PIR Foam
BMS PUR APAC • Nov 2010 • Page 25
� Higher mechanical strength� Long-Term stability and better adhesive
The replacement of CFCs and HCFCs blowing agent for protecting environment
� As Bayer’s first priority the reefer transport industry
Fresh Along the Way –We Are Leading the Reefer Transportation Innovation
BMS PUR APAC • Nov 2010 • Page 26
New Design
Modified National Oil
Nano Technology
New Market
• Home appliance market has been developing fast in India
Fresh Food at Home –We Are Driving the Appliance Market
• New ideas and new technology with government’s support have been bringing further growth
BMS PUR APAC • Nov 2010 • Page 27
Shall we work together to ensure food freshness and safety for our children, and to reduce starving population by driving more sustainable cold chain solutions ?
Science to lead for Better Life
BMS PUR APAC • Nov 2010 • Page 28
Feel free to contact us if any question:
India (Delhi): Mr. Isaac Emmanuel (+91-22-2531-1268; issac.emmanuel@bayerbms.com)Hong Kong:Ms. Louisa Au (+852-3697-2872; louisa.au@bayerbms.com)
BMS PUR APAC • Nov 2010 • Page 29
� Background & Objective
– Cold chain industry in China is flourishing, yet some of the refrigerated transportation equipments are not meeting standards & requirements. In order to facilitate the market standardization and approach low-carbon emission, BMS, CIMC & Ingersoll Rand collaborate with other partners on joint testing the current refrigerated trucks, cooling equipment and insulation system. The testing outcomes shall be disclosed to government and markets as a reference.
� Key tasks
– Prepare samples (trucks, compartments, cooling equipments) for comparing refrigerant efficiency, panel efficiency, vehicle efficiency (static test)
– Conduct field test (dynamic test) with one logistics company
– Get the lab data and field data for:
• temperature control ability;
• energy consumption;
• food quality, and,
• operation process
– Analyze the data and calculate the efficiency difference
– Co-report and co-publish to promote the optimized refrigerated transportation solution
– Work with national agricultural product logistic center to certify high-standard cold transportation solution
Case Study in China
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