aras innovator solutions for complex materials
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Aras Innovator Solutions for Complex Materials
Copyright © 2012 Ceradyne
Agenda
• About Ceradyne
• Problem Statements
• Aras Innovator Solutions
• Our Integrated Solutions for PLM & beyond
• Business Intelligence
• Why PLM/PDM?
• PLM Architectures & Elements
• Projects and Implementation Plan
• Projects Summary
• Lessons Learned
Copyright © 2012 Ceradyne
About Ceradyne
• Manufacturer of advanced technical ceramic products and components
• About 20 locations globally
• Markets
– Defense
– Industrial
– Automotive
– Nuclear
– Solar
– Electronic
– Medical
– Semiconductor
– And counting …
Product Diversification = Good for business But a significant challenge for IT
Global Process Coordination
• No Integrated Solutions
– Multiple platforms
– Islands of information & formats
– Inconsistent processes
– Redundant work between applications (lack of integration)
– Knowledge sharing challenges
Copyright © 2012 Ceradyne
Product Complexity & Increasing Pace of Change
• File Revision Control
– Mostly manual steps maintained by various users
– Lack of systematic ways to track & enforce revision control
Copyright © 2012 Ceradyne
Intellectual Property Control
• Security
– Intellectual property management concerns
– Risks of data loss
Copyright © 2012 Ceradyne
Real-Time Multi-site Collaboration
• Performance Concerns
– Remote locations with limited network bandwidths
– Data management challenges (require file replication)
Copyright © 2012 Ceradyne
Aras Innovator Solutions based for Complex Materials & Processes
Copyright © 2012 Ceradyne
• Product Genealogy
• LIMS
• SAP
• Kronos Workforce Management
• PIM
• SCM
• CDI
• CRM
• PDM
• QM
• DM
• PM
PLM MDM
MES Integration
VSM, QFD, 7 Wastes, DFSS, DMAIC – Variations
BUSINESS PROCESSES
LEAN Manufacturing, Six Sigma, & Solution Integrations
SAP
ARAS Innovator
PLM/PDM
&
MDM
MES
Workforce
Management
ELM
LEAN Mfg (4M’s)
Six Sigma (6σ)
Y = f(x)
PRODUCT (Y)
The BIG Y
SAP
ARAS Innovator
PLM/PDM
&
MDM
MES
Workforce
Management
ELM
MATERIAL (X4)
MAN (X1)
MACHINE (X2)
METHOD (X3)
Why PLM/PDM?
• Regulatory Compliances (Info Access Control) – ITAR (International Traffic in Arms Regulations)
– Export Control
– SOX (Financial)
• IP (Intellectual Property Management)
• Information Management Policies
• Quality Record Retention Policies
• CAD Integration – 3D Model, 2D Drawing, & Model Based Definition
Copyright © 2012 Ceradyne
Data ϵ Materials
PLM Blueprint (Business Architecture)
Copyright © 2012 Ceradyne
CSM
PLM
Functionalities: • System Engineering • Data Vault & Document Mgmt. • Product Structure Mgmt. • Workflow & Process Mgmt. • Classification • Notification & Communication • Visualization & Red-lining • Configuration Mgmt. • Demand Mgmt. • Program Mgmt.
Central Viewing Hub
System Design
Electronic Design
Mechanical Design
Software Design
Service Design
Office
Supplier (co-design)
ADM
ADM
ADM
ADM
Supplier (co-mfg)
ERP
MES
E-Business
Prices, availability
Components info, libraries
B2B
B2C
Mfg order
Purchase Order
Pu
rch
ase
Purchase Order
Enterprise boundary
B2B
Components info
Components info, libraries
ADM = Application Data Management CSM = Component & Supplier Management MES = Manufacturing Execution System
ARAS Innovator’s Success Factors…
Business Intelligence – The “So What” Factor DATA => INFORMATION
Business Processes
Lack of Data
Prescriptive Business
Intelligence
Reactive Business
Intelligence
Information Technology
Aras Innovator Implementation Map
Ceradyne Confidential
Red – Distributed Vaults Yellow – Global Access
Aras Innovator Projects
• Corrective Actions (EH&S)
• Document Management (with consulting from Razorleaf)
• PLM / PDM SolidWorks CAD Integration (Razorleaf)
• ECR and ECO Workflows (Razorleaf)
• Program Management (IT & Engineering)
• MLM (Finance, Supply Chain, Quality, & Operations)
• ELM (HR, Quality, & Operations)
• PLM / PDM SAP Integration (IT)
Ceradyne Confidential Think Big, Start Small, Build & Verify Incrementally
Project Highlights
• Corrective Actions (EH&S)
– Low Risk
– Quick Hit
• Document Management (RazorLeaf)
– Regulatory Compliance
– Process Improvement
• Program Management (IT & Engineering)
– Aras Innovator PM
Copyright © 2012 Ceradyne
Project Highlights
• MLM (Material Lifecycle Management) – SAP
– Aras Innovator
– MES (Manufacturing Execution System)
– SolidWorks CAD
• ELM (Employee Lifecycle Management) – SAP
– Aras Innovator
– Kronos Workforce Management
– Microsoft SharePoint
Copyright © 2012 Ceradyne
Projects Summary
Many Solutions – One Platform
– PLM (Product Lifecycle Management)
– PDM (Product Data Management)
– MLM (Material Lifecycle Management)
– ELM (Employee Lifecycle Management)
– MDM (Master Data Management)
Copyright © 2012 Ceradyne
Aras Innovator – One Platform for Many Business Solutions
Key Lessons Learned
Decisions, decisions, decisions…
– Business leaders lead, IT manages…
– Open source vs. subscription
– DIY vs. choosing a solution partner
Ceradyne Confidential
Be Different… To Make a Difference w/ Aras Innovator in Your Organization
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