api update - api internal and vendor audits, api q1 and q2
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API UPDATE
Presented by
Dave Dufresne
Feb 10, 2017
Audits
Management Systems
Training
Operational Improvement
Third Party Inspection
We provide training, auditing, software, manufacture monitoring, third party inspection, and operational improvement services to pipe manufacturers, processors, and distributors.
ISP Inserpetrol
• Vendor• Internal• Gap• Product
Cloud Base Solutions for:• API Q1, Q2• ISO 9001• API 20J• API Monograms • API Q1, Q2
• ISO 9001• API 20J• API Monograms
• ERW Mill Yield• Heat Treat Plants• Threading Shops
• Manufacture Monitoring• VTI• Visual & Dimensional Inspection• NDT
List of Specs Applicable to Steel Pipe
• Welding services, Std 20G (under development)
• Non-metallic seals, Std 20L (under development)
• Machining services, Std 20M (under development)
• Continuous furnace heat treating services, Std 20N (under development)
• Plating and coating, Std 20P (under development)
• Subsurface electronics, Std 20R (under development)
• Non-destructive examination, Std 20D
First Edition Published Sep 2013, Second Edition under Open Ballot
• Distributors, Std 20J
First Edition to be Published Mar 2017
• Heat treating services, Std 20H
First edition Published October 2015
OPEN BALLOTS
UNDER DEVELOPMENT
API 20J Updates NASPD offered comments
to API Committee
1st Edition ballot closed in
April 2016
Comments from
recirculation ballot were
resolved
Publication is targeted for
1Q 2017
The specification will be
initially voluntary
ISO 9001:2015 and API 20JIncorporation
Note: These items may change
See note
Distributor Qualification Levels (DQL)
• Documented procedure to validate the Mill initial order• Identify Material for periodic evaluation of a Mill• Frequency of the evaluation shall not exceed 36 months
Additional requirements for a DQL-2 Distributor. Some examples are:
Requirement DQL-1 DQL-2
Quality Management System 4.4.1 4.4.2
Initial Approval of a Mill 7.3.3.1 7.3.3.2
Periodic Evaluation of a Mill 7.3.4 7.3.5
Review of Mill Order Requirements 7.3.6.1 7.3.6.2
Initial Approval of Sub-distributor 7.4.2.1 7.4.2.2
Initial Approval of Service Supplier 7.4.3.1 7.4.3.2
Periodic Evaluation of Sub-distributors and Service Suppliers 7.4.4.1 7.4.4.2
Review of Order Requirements with Distributors and Service Suppliers 7.4.5.1 7.4.5.2
Vendor Audits: Mill Evaluations
Key elements to consider during a vendor audit:
The following items should be audited in detail as they directly impact the product quality and performance:• Manufacturing Processes
• Process Control Plan
• Claim Resolutions
• Nonconforming Product Trends
• Control of Records
• Supplier Periodic Evaluations
• Internal and External Audit Findings Trends
• KPI related to on-time delivery and its related processes
NASPD Input to API 20J Spec
NASPD working on the behalf of its members, lobbied API to not require audit of API licensed Mills
API 20J QMS Template Procedures
API UPDATE
Presented by
Dave Dufresne
Feb 10, 2017
10
Thanks for you Attention
contactus@isp-Inserpetrol.com
www.isp-inserpetrol.com
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