api 610 (bb2) radially split, double suction process · pdf fileradially split, double suction...
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HDXAPI 610 (BB2)Radially Split,Double SuctionProcess Pump
Bulletin PS-20-4b (E/A4)
Pump Division
Pump Division
Pump Supplier To The WorldFlowserve is the
driving force in the global industrial
pump marketplace. No other pump company in the
world has the depth or breadth of
expertise in the successful application of
pre-engineered, engineered and special purpose
pumps and systems.
Pumping SolutionsFlowserve is providing pumping solutions which permit custom-ers to continuously improve productivity, profitability and pumping system reliability.
Market Focused Customer SupportProduct and industry specialists develop effective proposals and solutions directed toward market and customer preferences. They offer technical advice and assistance throughout each stage of the product life cycle, beginning with the inquiry.
Dynamic TechnologiesFlowserve is without peer in the development and application of pump technology, including:•Hydraulicengineering•Mechanicaldesign•Materialsscience• Intelligentpumping•Manufacturingtechnology
Broad Product LinesFlowserve offers a wide range of complementary pump types, from pre-engineered process pumps, to highly engineered and special purpose pumps and systems. Pumps are built to recognized global standards and customer specifications.
Pump designs include:•Singlestageprocess•Betweenbearing single stage•Betweenbearing multistage•Vertical•Submersiblemotor•Rotary•Reciprocating•Nuclear•Specialty
Pump Division
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Broad Application•Petroleumrefining,
production and distribution
•Petrochemicalandheavy-duty chemical processing
•Gasindustryservices•Boiler-feedbooster
and other high temperature services
•Waterandgeneralindustrial
Complementary Pump DesignsHDXpumpsmaybeused with other FlowservemodelsofAPIdesign. These include:•Single-stageoverhung
pumps•Multistagebetween
bearings pumps•Vertical,double
casing pumps•Specialtypumps
Heavy-Duty Between BearingsPumping LeaderTheHDXlineofpumps complements flow and pressure requirements between overhung and multistage process pump lines for high temperature applications.
These top suction, topdischarge, between bearing, centerline mounted pumps are fullycompliantwithAPI610,type BB2. They incorporate all of the design requirements
specified by the demanding hydrocarbon-processing industry, as well as power and specialty users. These include:•Nozzle-loadingcapabilityspecifiedbyAPI610
•Mechanicalsealchambers inaccordancewithAPI682
•Centerline-mountedcasing•Bearingoptions•Pressurecasingandwear
part material options•Controlandmonitoring
systems•LowNPSHcapabilities
HDX
API 610 (BB2)Radially Split,
Double SuctionProcess Pump
HPX
HWX
VPC
Pump Division
TheFlowserveHDXpumpmeetsor exceeds the vigorous require-mentsofAPI610,latestedition.Itisengineeredandbuiltforreliable, safe performance at the elevated temperatures and pressures experienced in refining and power applications.
Further,theHDXrepresentsthemost comprehensive range of hydraulic coverage available to the industry, thereby permitting precise selection for best operating efficiency.
HDX
API 610 (BB2)Radially Split,
Double SuctionProcess Pump
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Dual-Volute Centerline Supported Casing, combined with a stiff shaft design, ensures:•Fullcompliancewith API610specified nozzleloads
•Fullcompliancewith API 610 vibration and
shaft run-out requirements
Double Casing Covers offer easy maintenance. Gasketingismetaltometalfit,fullyconfinedand controlledcompression,toensurepropersealingandalignmentwhenhandlinghothydrocarbonliquids
Double Suction Impeller minimizes thrust problems,reduces NPSH requirementsandallowsmechanicalsealsto operateatequaland lowpressure
Operating Parameters•Flowsto4100m3/h (18000gpm)
•Headsto450m (1500ft)
•Temperaturesto450°C(850°F)
•Pressuresto100bar (1500psi)
Pump Division
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Dynamically Balanced Rotor ensuressmoothoperationforlongermechanicalsealandbearinglife
Rotating Elementsincludelargediametershafts andshortbearingspans to increase shaft stiffness. Finaltwoplanedynamic balancing and TIR verifica-tions are conducted on assembledrotorstoassureoptimum mechanical performancethroughouttheoperatingrange
Self-Venting Casing eliminatestheneedforaventvalveandassociatedpiping
360° Support Bearing Housings are made of carbonsteeltoprovideadded stiffness and reduced vibration. Shaft mounted fanscanbeprovidedfor aircoolinginlieuofwatercooling
Seal Chambers to API 682 dimensionalcriteriaallowfor installationofcartridgedesignsingle,dualunpressurizedand dualpressurizedmechanicalsealsto meet the required safety and environmentalrequirements
Cartridge Seal Mounting Assures:•Easeofmaintenance•Precisesealfacesettingfor maximumseallife
Standard Radial Bearing is antifrictionsingle-rowConradtype
Standard Thrust Bearingisdualsingle-rowback-to-backmountedangularcontacttype.Optionalbearingarrangementsandlubrication systemsareavailabletomeettherequirementsofanyspeedor application
CasingissuppliedwithminimumflangeratingsofASMEB16.5 Class300suctionanddischarge.Class600and900arealso availabletomeettherequiredoperatingpressures
Pump Packagesareprovided to specificationsandincludelubeoilpiping,sealsystems,monitoringinstruments and drive train mount-ing.Pumpsmounted with engine or turbine drivers andmultiplepumpmodulesarealsoavailable
Certified Testingisperformedoneachpumppriortoshipment
Casing and Internal Material Combinations availabletomeetservicerequirementsinclude carbon steel,12%chrome,austeniticstainlesssteels,Monel ® andduplex
®Monelisaregisteredtrademarkof InternationalNickelCo
Pump Division
Options and Technical Data
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HDX Range Chart
Bearing Options
Side-Side Nozzles
In-line Side Nozzles
Shaft Options •Hydraulic-fittedcoupling•Doubleextended
Baseplate Options•Weldedsteelwith drain rim•Sub-baseunder pump only•Skidtypenon-grouted•3-pointdesign•Pregrouteddesign
Other Options•Pureoroilmist lubrication of bearings•Waterorfancooled
bearings•Coatingsforslurry services•Cokecrusher construction
Sleeve Radial and Ball Thrust•Appliedtoenergydensity
(=power x rated speed) ratings of4.0million(=kWxrpm)or5.4million(=hpxrpm)maximum
•Standardforapplicationswhere thrust bearing speed and life for rolling element bearingsarewithinAPI610limits
Sleeve Radial and Tilting Pad Thrust•Appliedwhenenergydensity
ratings and bearing speed or life is beyond the limits for rolling element bearings as definedbyAPI610
•Tiltingpadthrustbearings normally require an external forced feed lubrication system. Pump shaft driven or separate lube pumps available
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Fan Cooling
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Pump Division
Global Engineered Services
and Support
TotalCostReduction
AssetManagement
ProductLifeCycle
Performance Re-rates
Site Diagnostics
RepairServices
EnergyManagement
SpareParts
MaintenanceContracts
MaterialsUpgrades
Turnkey Services
FieldRepairs
Installation
ProjectSupervision
Commissioning
EquipmentUpgrades
ConditionMonitoring
SystemsAnalysis
FieldMachining
Service DedicationFlowserve Engineered Services is focused on providing customers with uncompromising service and support, where and when needed. Dedicatedtodeliveringthehigh-est quality support, Engineered Services integrates its extensive pump and materials engineering knowledge with creative service solutions. Engineered Services fully understands the business challenges facing customers and is prepared to manage solutions to succeed as a team.
A worldwide network of service and repair centers staffed by highly skilled engineers and technicians is available around the clock, seven days a week to respond to customer queries, to evaluate and troubleshoot problems and to provide reliable solutions.
Strength of Experience, Commitment to ExcellenceFlowserve has long served industries requiring superior equipment performance and service life.•Oilandgasproduction•Hydrocarbonprocessing•Chemicalprocessing•Waterresources•Powergeneration•Nuclear•Miningandmineralprocessing•Pulpandpaper•Generalindustry
Engineered Services is dedicated to maximizing equipment performance and providing reliability-centered maintenance programs for pumps and related equipment, regardless of manu-facturer. Using the FlowStar™ asset management software, Engineered Services tracks performance and supports improvement programs using a service life cycle cost business approach. The results areimproved reliability and increased profitability.
Business Partner Flowserve partners with customers to respond to the dynamic business conditions that affect them. Flowserve will work with customers to drive efficiency, maximize throughput and control processquality.Whetheruser needs involve on- site technical assistance or broader project planning with full turnkey responsibility, Flowserve Engineered Services will deliver professional, reliable results.
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Printed in U.S.A.December2009
©FlowserveCorporation
To find your local Flowserve representative please use the Sales Support Locator System
found at www.flowserve.com
Or call toll free: 1 800 728 PUMP (7867)
Your local Flowserve representative:
Pump Division
USA and CanadaFlowserveCorporation5215NorthO’ConnorBlvd.Suite 2300Irving,Texas75039-5421USATelephone:19378905839
Europe, Middle East, Africa FlowserveCorporationGebouwHagepointWestbroek39-514822ZXBredaNetherlandsTelephone:31765028920
Latin America FlowserveCorporationBoulevarddelCafetalEdificioNinina,Local7ElCafetal-CaracasVenezuela1061Telephone:582129853092Telefax:582129851007
Asia Pacific FlowservePte.Ltd.10TuasLoopSingapore637345Telephone:6567710600Telefax:6567794607
Flowserve... Supporting Our CustomersWith The World’s LeadingPump Brands
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