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© Copyright 2015. Apps Associates LLC. 1
All You Need to Know About OPM Configurations and Conversions
Thirupathi Rao Kelli Principal Consultant Apps Associates LLC
December 14, 2015
© Copyright 2015. Apps Associates LLC. 2
Confidentiality Statement
The content of this document is proprietary, confidential information pertaining to Apps Associates’ products, services, solutions and methods. Information herein is intended for use by the client or prospective client only and must not be shared with any third party without consent from Apps Associates.
© Copyright 2015. Apps Associates LLC. 3
Agenda
• Introduction to Apps Associates
• OPM Overview and Differences
• OPM Key Configurations
• OPM Conversions, Challenges and Advantages
• Q&A
© Copyright 2015. Apps Associates LLC. 4
About Apps Associates
• Global Reach, Broad Service Profile
– Founded in 2002, 650+ employees
– US, Europe, India, Middle East
– Service Offerings: Applications, CRM, Analytics, EPM, Cloud, Middleware, Application Development, Application and Infrastructure Managed Services
• Significant Capabilities
– Cloud (IaaS, PaaS, SaaS)
– Business Process and System Integration
– Analytics and Big Data
• Strategic Partnerships, Certifications, Credentials
– Oracle Platinum Partner
– AWS Advanced Consulting Partner
– Salesforce Cloud Alliance Partner
– MuleSoft Partner
© Copyright 2015. Apps Associates LLC. 5
Applications
Oracle EBS
Salesforce.com
Fusion Apps
Project Accounting
Business Intelligence / EPM
OBIEE/BI Apps
Hyperion/Essbase
Exalytics
Exadata
BICS, Endeca
Technology Services
Fusion Middleware
AIA/SOA
ADF
Microsoft Services
SharePoint
.NET Application Development
Infrastructure Services
DBA
Sys admin
Cloud Hosting
Middleware Admin
Security Solutions
High Availability
Product Development
Industry Solutions
ShipConsole
Freight Shopping
Customs Doc.
• Assessments, Implementations, Upgrades, Migrations Project Services
• Managed Services and Staff Augmentation Support Services
• PMF, CMMI Certification, ITIL Methodologies, SSAE16/SAS70 Type II Quality Assurance
Competencies and Capabilities
© Copyright 2015. Apps Associates LLC. 6
Multi-Pillar Competencies & Partnerships
Enterprise Applications
Analytics Integration & Custom Dev
Product Development
IaaS
• Our Products ShipConsole Photo capture app
• ERP • Planning
• BI • Big Data / High-
Volume Data Sets
• Dev to Client Reqs • Business Process
Integration
• Cloud Adoption • Managed Services
Strategic Partnerships & Certifications
2011 2015 2012 2014 2002
Centers of Excellence
© Copyright 2015. Apps Associates LLC. 9
OPM Overview and Differences
Oracle Process Manufacturing Oracle Discrete Manufacturing
Variable Ingredients, Co-products Component item, End Items in BOM
Product recipe No recipe object based on BOM and Routing
Variable UOM Constant UOM
Multiple Products out of a batch WIP negative component issue
Multiple formula versions Alternative bills
Cost specific to a lot No Cost specific lot
© Copyright 2015. Apps Associates LLC. 13
OPM Key Configurations
PlantResource
Activity
Operation
Formula Routing
Recipe Validity Rule
OPM Product DevelopmentMaster Data Structure
© Copyright 2015. Apps Associates LLC. 14
OPM Key Configurations
OPM Objects Statuses
Status Approval Workflow
Version Control
© Copyright 2015. Apps Associates LLC. 20
OPM Key Configurations
Formulas in Oracle are often referred in the business as Bills Of Material (BOMs).
Formula Setup
© Copyright 2015. Apps Associates LLC. 23
OPM Key Configurations
Recipes are the mechanism to join formulas and routings together
Example Recipe
Recipe Setup
© Copyright 2015. Apps Associates LLC. 24
OPM Key Configurations
Example Recipe
Recipe Validity Rules
© Copyright 2015. Apps Associates LLC. 25
OPM Key Configurations
Tests (formerly known as assays in previous versions of OPM)
OPM Quality Setup
© Copyright 2015. Apps Associates LLC. 27
OPM Key Configurations
Item Specifications
OPM Quality Setup
© Copyright 2015. Apps Associates LLC. 28
OPM Key Configurations
QC validity rules
OPM Quality Setup
© Copyright 2015. Apps Associates LLC. 29
OPM Key Configurations
OPM Quality Management Sample Creation (GMDQMSMC) Workflow
OPM Quality Setup
© Copyright 2015. Apps Associates LLC. 31
OPM Conversions
OPM Database schemas
OPM Product Development (GMD)
OPM Process Execution (GME)
OPM Quality (GMD)
OPM Financials (GMF)
© Copyright 2015. Apps Associates LLC. 32
OPM Conversions
Tab: GMD_ACTIVITIES_B API: GMD_ACTIVITIES_PUB
Tab: GMD_OPERATIONS_B API: GMD_OPERATIONS_PUB GMD_OPERATION_RESOURCES_PUB
Plant Resource Activity Operation
Tab: CR_RSRC_DTL CR_RSRC_MST API: GMP_RESOURCES_PUB GMP_RESOURCES_DTL_PUB
© Copyright 2015. Apps Associates LLC. 33
OPM Conversions
Formula Routing
Recipe Tab: FM_FORM_MST FM_MATL_DTL API: GMD_FORMULA_PUB
Tab: FM_ROUT_HDR FM_ROUT_DTL API: GMD_ROUTINGS_PUB GMD_ROUTING_STEPS_PUB
Tab: GMD_RECIPES_B GMD_RECIPE_ORGN_RESOURCES GMD_RECIPE_VALIDITY_RULS API: GMD_RECIPE_HEADER GMD_RECIPE_DETAIL
© Copyright 2015. Apps Associates LLC. 34
OPM Conversions
Tab: GMD_QC_TEST_B
API: GMD_QC_TESTS_PUB
Tests
Tab: GMD_SAMPLING_PLANS_B
Sampling Plan
Tab: GMD_SPECIFICATIONS_B
GMD_INVENTORY_SPECS_B
API: GMD_SPEC_PUB,GMD_SPEC_VRS_PUB
Item Specifications
© Copyright 2015. Apps Associates LLC. 35
OPM Conversions
OPM Batch OPM Item Cost
Tab: GME_BATCH_HEADER, GME_BATCH_DETAILS API: GME_API_PUBGME_API_PUB
Tab: CM_CMPT_MST_B CM_CMPT_DTL API: GMF_ITEMCOST_PUB, GMF_ACTUAL_COST_ADJUSTMENT_PUB GMF_LOTCOSADJUSTMENT_PUB
Information on OPM API Availability and Related Inputs and Outputs (Doc ID 1334222.1)
© Copyright 2015. Apps Associates LLC. 36
OPM Challenges
• OPM data structure versus legacy data structure mapping
• Validity rules is a new concept in OPM
• OPM data structure for capacity, scheduling and costing is huge challenge
• Agile integration to work on OPM module not smooth with standard functionality
• On hand status versus item lot status
• Master Lot manufacturing working in OPM
• Defaulting subinventory and locator in the OPM Batch is not existing
© Copyright 2015. Apps Associates LLC. 37
OPM Advantages
• Managing yield
• Better quality process
• Allocation, releasing and rescheduling is much more efficient and easier
• Scaling is easy
• Item cost drill down is way more detailed
• OPM is compliant with the S88.01 standard for recipe management
• Version control and status control are advantage
© Copyright 2015. Apps Associates LLC. 38
Conclusion
• OPM Overview and Differences
• OPM Key Configurations
• OPM Conversions, Challenges and Advantages
© Copyright 2015. Apps Associates LLC. 39
Connect with Us
Web: www.appsassociates.com
Email: marketing@appsassociates.com
YouTube: www.youtube.com/user/AppsAssociates
LinkedIn: www.us.linkedin.com/company/Apps-Associates
Twitter: www.twitter.com/AppsAssociates
Facebook: www.facebook.com/AppsAssociatesGlobal
Google+: www.plus.google.com/+AppsAssociatesGlobal/
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