alin machining co. inc. d/b/a power plant servicessteamturbineindia.com/images/pps.pdf · alin...
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Alin Machining Co. Inc. d/b/a
Power Plant ServicesSpecializing in Turbine Generator Parts Manufacturing and Repairs
Repairs Parts
Specializing in Turbine, Generator Parts Manufacturing and Repairswww.ppsvcs.com
ReverseEngineering
03/0903/09
MissionMissionMissionMissionTo provide consistent quality products and services that are competitively priced and delivered to the utmost satisfaction of our customers.
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Company HistoryCompany HistoryPower Plant Services was founded in Harwood Heights, IL, in 1998 by Manny Gandhi, President and CEO.
As our reputation for providing quality parts with quick turnaround time spread, by word of mouth through our existing and prospective customer base, the time had come to relocate and expand.
T b tt t ’ d PPS d i 2002 t 69 000 ft f ilit l t d i M lTo better serve our customer’s needs, PPS moved in 2002 to a 69,000 sq. ft. facility located in Melrose Park, IL.
Launched Trucking Services
Opened 2nd Plant for the mfg. of standard parts, adding 6,000 sq. ft
69,000 sq.ft. facilityMelrose Park IL
Added In-House Sandbasting booth
PPS became ISO certified
Services
Increased O/H Crane facilities
9,000 sq.ft. facility
Melrose Park, IL
Creation of turbine repair division
In House supply of Raw Materials
certified
, q yHarwood Hts. IL
PPS customer base doubled
Added 80+ employees and purchased 25 new machines to contribute to the smooth running of our fast paced operation
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1998 2002 2006 2007 2008
EngineeringEngineering
More than 100 years of combined experience in power plant
Experience
y p p pengineering with extensive turbine experience in GE, Westinghouse, Alstom, ABB, Allis Chalmers, Mitsubishi, Elliot and Siemens steam units.
10 engineers with in-depth knowledge of turbine engineering and components.
Resources
Extensive library of documentation relating to major power plant components
Technology
State-of-the-art CAD/CAM systems (e.g. Solid-works, Auto-cad & Master-cam)
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Our Engineering Team is ready to serve all of your needs – 24/7
Reverse EngineeringReverse EngineeringSt t f th t di i l l ti i i i i d iState of the art dimensional evaluation using precision measuring devices
Coordinate Measuring Machine Optical Comparator
Portable Faro Arm Niton Material Analyzer
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ManufacturingManufacturing
69,000 sq. ft. of f t imanufacturing space
18 CNC turning & milling centers, lathes, presses, brakes, grinders, lapping machines
10 tons O/H crane capacity
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ManufacturingPPS has more than 200 years of combined experience in the field of manufacturing
8Haas ● Mazak ● Blanchard
Angled Tips Blade ManufacturingBlade ManufacturingPPS has extensive experience in Blade Manufacturing
Axial Entry
Airfoils - 1” to 30”
PPS has extensive experience in Blade Manufacturing
PPS manufactures blades for major OEM’s
Ball Root
Dovetail Root
Finger Root
T & Double T RootT & Double T Root
Internal Root Additionally, blades may include: Integral Shrouds
External Root
Integral ShroudIn support PPS provides:
gTenon (Multi Tenons)PinsErosion ShieldsCover Stock
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Mid SpansIn support PPS provides: Reamers and Punch & Die
Cover StockTie Wire HolesSnubbers
Repair ServicesRepair ServicesValves
Main Stop / ThrottleGovernor / Control
Reheat StopInterceptIntercept
RotatingEquipment
SealsSteam Packing
Water GlandTurbine Rotors
PumpsImpellers
Water Gland Oil Deflectors
Hydrogen SealsPiston Rings
Turbine PartsBlades / Buckets
Diaphragms
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DiaphragmsNozzle Blocks
Fasteners
PPS h di bl d i d d bl d t biValvesValvesControl
PPS has disassembled, repaired, and assembled turbine valve assemblies for more than 60 power plantsIntercept
Th ttlThrottle
Main Stop
Reheat
Governor
InterceptIntercept
Ventilator
11Blow Down
Rotating Equipment Repair ServicesRotating Equipment Repair Services• Blade removal, manufacturing and installation.
• Journal bearings, thrust collar, and rotating blade restorationJournal bearings, thrust collar, and rotating blade restoration
• Cover stock, other blade hardware manufacturing & installation
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Field ServicesField Services
Open, Clean & Close (for small turbines) (in near future)(for small turbines) (in near future)
Field Machining (sub-contract)
Inventory Management
Spare Parts Storage
One Source SolutionOne Source Solution
Outage Consulting Services
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Turbine PartsTurbine PartsBlades
PPS manufactures 10,000 plus parts per yearBuckets
Nozzle Blocks
DiaphragmsDiaphragms
Fasteners
Cover Stock
Elevation & AligningKeys
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Punch & Die
Advantages of PPSAdvantages of PPSSubstantial price savings (30%-50%)
“In House” parts manufacturingIn House parts manufacturing
Significantly faster delivery, most parts delivered within 2 weeks
E l b tt litEqual or better quality
Personalized customer service
Quick response to RFQ
Inventory of specialized parts such as By-pass Disc, BFP assemblies, stems, etc…
Substantial inventory of raw material
“Just in Time” delivery
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Reduction in inventory carrying costs related to taxes and warehouse management
ConclusionConclusion
Quality products
Power Plant Services is committed to providing the customer:
y p
Expedited Delivery
24/7 Machining/Repair Facility
Expert Technical Support for all your Repair/Replacement Requirements
Complex Reverse Engineering Capabilities
Rapid Turnaround for Emergency Parts
Immediate Repair Service
Substantial SavingsSubstantial Savings
Timely Response for your RFQ’s and Questions
Complete Satisfaction
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Complete Satisfaction
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