agr field operations presentation

Field OperationsField Operations

Field Operations offers a variety of valuable products and services needed for managing the inspection, operation and maintenance of oil & gas wells and associated infrastructures through the entire life of the field.

Field Operations consists of a group of more than 850 Field Operations consists of a group of more than 850 experts within the fields of engineering, inspection management, maintenance management, management of technical integrity, operations and subsea inspection.

We offer state-of-the art software and hardware to ensure cost effective use of resources whilst upholding ensure cost effective use of resources whilst upholding

structural integrity and production levels.

Field OperationsStrong global

provider

2007

2008 – 2010

Markets:Markets:2007

2008 – 2010

Markets:

International presence

2004 - 2005

2006

Markets:• Norway (NCS)Markets:• Norway (NCS)

Markets:• Norway (NCS)• Sweden• Canada

UK

Markets:• Norway (NCS)• Sweden• Canada

UK

• Norway (NCS)• Sweden• Canada• UK• Americas• Asia Pacific

• Norway (NCS)• Sweden• Canada• UK• Americas• Asia Pacific

2004 - 2005

2006

Markets:• Norway (NCS)

Markets:• Norway (NCS)• Sweden• Canada

UK

• Norway (NCS)• Sweden• Canada• UK• Americas• Asia Pacific

Providing localniche services

1998 - 2003

Markets:• Norway (NCS)Markets:• Norway (NCS)

Markets:• Norway (NCS)• Limited international

activity

Clients:

Markets:• Norway (NCS)• Limited international

activity

Clients:

y ( )• Canada• UK

Clients:Large operatorsRig operators

y ( )• Canada• UK

Clients:Large operatorsRig operators

• UK• Americas• Asia Pacific

(KL & Australia)

Clients:

• UK• Americas• Asia Pacific

(KL & Australia)

Clients:

• Asia Pacific

Clients:Large operatorsRig operatorsFPSO operators

• Asia Pacific

Clients:Large operatorsRig operatorsFPSO operators

1998 - 2003

Markets:• Norway (NCS)

Markets:• Norway (NCS)• Limited international

activity

Clients:

y ( )• Canada• UK

Clients:Large operatorsRig operators

• UK• Americas• Asia Pacific

(KL & Australia)

Clients:

• Asia Pacific

Clients:Large operatorsRig operatorsFPSO operators

Clients:Large operators

Employees:40-70

Clients:Large operators

Employees:40-70

Clients:Large operators

Employees:70-160

Clients:Large operators

Employees:70-160

Rig operatorsFPSO operators

Employees:160-250

Rig operatorsFPSO operators

Employees:160-250

Large operatorsRig operatorsFPSO operatorsNuclear Industry”Non-operating”Operators

Large operatorsRig operatorsFPSO operatorsNuclear Industry”Non-operating”Operators

Nuclear Industry”Non-operating”Operators

Employees:850

Nuclear Industry”Non-operating”Operators

Employees:850

Clients:Large operators

Employees:40-70

Clients:Large operators

Employees:70-160

Rig operatorsFPSO operators

Employees:160-250

Large operatorsRig operatorsFPSO operatorsNuclear Industry”Non-operating”Operators

Nuclear Industry”Non-operating”Operators

Employees:850Operators

Employees:250-350

Operators

Employees:250-350

850850Operators

Employees:250-350

850

Global providerGlobal provider

Darwin

Perth

Melbourne

Our global servicesProduct Lines

Inspection & Integrity services

Inspection & Integrity services

Maintenance managementMaintenance management

Operations & MaintenenceOperations & Maintenence

Project management & Engineering

Project management & Engineering Subsea servicesSubsea services Alternative energyAlternative energy

AGR Field Operations Servicesp

Maintenance Maintenance Inspection & Inspection & Alternative Alternative Operations & Operations & Project

M t & Project

M t & S b S iS b S iMaintenance ManagementMaintenance Management

Inspection & Integrity Services

Inspection & Integrity Services

Alternative Energy

Alternative Energy

Operations & MaintenanceOperations & Maintenance

Management & Engineering

Management & Engineering

Subsea ServicesSubsea Services

• Commissioning • Project FEED • Subsea production• Maintenance philosophy • Carbon capture and storage • Leading ultrasonic Commissioning • Safety case• Regulatory compliance• Site specific IMS• Facility operations• Maintenance Management• Campaign maintenance• Shut-downs and startups• Risk analysis

Project FEED• Well design• Drilling and completions• Subsea production systems• FPSO and Marine• Mooring systems• Off-take systems• Production facilities• Pipelines and structures

Subsea production• Pipeline and hoses• Control systems• Design and specification• Procurement / FAT / SIT• Installation and

commissioning• Operations and maintenance• Inspection and repair

Maintenance philosophy• Maintenance concepts• Risk evaluations• Criticality assessments• Preventive maintenance

programs• Corrective maintenance

programs• Failure analysis

Carbon capture and storage (CCS)

FEEDExploration & AppraisalSurface facilities engineeringInstallationOperations & maintenance

• Renewable Energy

Leading ultrasonic technologies

• Unparalleled resolution• Unique propulsion systems• Internal inspection

10,000 m length capabilityRange 6/8” to 52”+ diameter Risk analysis

• HSEQ management• Training• Document control• Procurement and logistics• NOPSA “nominated

operator”

Pipelines and structures• Process engineering• Flow assurance• Modifications to facilities• Engineering change

management• Tailored engineering

solutions

Inspection and repair• Workovers• Intervention• Abandonment• Dedicated subsea workshop• Equipment rental• NORM management

Failure analysis• Condition Based Monitoring• Asset / inventory

management• Performance monitoring• Corrosion Management –

SOLV• Surface treatment programs• Insulation

Renewable EnergyWave powerGeothermal

• Alternate FuelsBoutique LNG

• Energy Management Consultancy

Coal mine degassingUnderground storage &

diameter• External inspection –

NEPTUNEOperating range to 6000m depthFlexible flowline capability

• Pigging services• Pipe Scan / Weld Scan

reportsInsulation• Technical safety

Underground storage & peaking

reports• Integrity audits• Risk Based Inspections• Remaining life assessments

Field Operations – Building Blocks

O&M

CMMS

Technical Integrity

CMMS

Project Mgmt.

Engineering Subsea

SafetyCase IMS HSEQ

Phased Array

Integrity

IntegrityIntegrity

The prime objective of our integrity management is to assure the integrity ofprocess equipment and structures in the safest manner - avoiding unplannedShutdowns or damages to personnel or environment. g p

Our capabilities in this area are:

I t it M t S i• Integrity Management Services

• Inspections Services

• Pipeline Inspection

• Inspection Product Development

Integrity Management ServicesIntegrity Management Services

• Identification of potential degradation mechanisms and estimates of rates

• Corrosion Risk Assessment in support of integrity management services

• Failure analysisFailure analysis

• Fatigue and Remaining Life Assessments

• Fitness for Service Assessments

• Risk assessment for pressure equipment, structures and machinery (RBI)machinery (RBI)

• Evaluation of inspection results and risk re-assessment post inspection

Inspection ServicesInspection Services

Phased Array• In service rig inspection

• Standard NDT inspection

• Special NDT Inspection

• Crane & lifting authority

• Laboratory services

AGR Technology designAGR Technology design

Ultrasonic Technologies• Combined experience of decades within Ultrasonic Technologies

Phased Array

pthe NDT, electronics and software industries.

• Leading-edge ultrasonic instruments that g ginclude the TD Handy-Scan ®, TD Focus-Scan ® and the remarkably successful miniature TD Pocket-Scan ® system.

• The Windows© XP based software is common to all AGR instruments with the result that existing users will be quite at home with the AGR product range and new p gusers will find it’s operation easy to master.

• All AGR products can be used to perform a wide range of code compliant inspections g p pas well as bespoke procedures for special applications.

Pipeline Inspection

• A range of tethered tools allows pre-cleaning followed by detailed

pe e spect o

A range of tethered tools allows pre cleaning followed by detailed weld examination and corrosion mapping.

• Risers, caissons and pipelines covering the full range of tubular diametersdiameters.

• External attachment fillet welds can also be examined for toe cracking.

Pipe intruder – Self propelling bi directional crawler

AGR NeptuneAGR Neptune

NeptuneNeptune

Phased Array• First high resolution ROV assisted ultrasonic pipe and weld inspection solution Subsea.

• Deployment by small inspection class ROVs.

h ll ll h h l• The system will allow high resolution inspection, normally associated with significant DSV hire, to become routine ROV inspection at some 30% of traditional cost.

• The quality of the ROV gathered data permits fracture mechanic analysis and remaining life assessment to be carried out throughout the

ith t i i di f t year without compromising diver safety.

• Operating depth, historically restricted by analogue technology, has been extended f t t kil tfrom metres to kilometres.

Phased Array

Maintenance Management

Maintenance ManagementMaintenance ManagementThe SOLV Concept

Corrosion management is carried using our unique in-house developed concept

Documented cost savings of 20 – 50% on the maintenance by using the

concept as a planning and management tool

The SOLV concept was introduced in 1993 and is in use today on 52 offshore installations

and onshore plants

Main elements

One-off activity Repeating activity (every 5 years) Annual activity

Maintenance ManagementMaintenance ManagementThe SOLV Concept

Installation

Details

STRUCTURE WALL SUPPORT PIPING DOORS

Details

Work PackageDECK ESCAPE ROUTE EQUIPMENT HALONBANK PFP

Maintenance ManagementMaintenance ManagementThe SOLV Concept

• SOLV is a tool for all aspects of the corrosion management including coating• Planning• Budgeting and management.• Progress and quality control.

The objective is to achieve cost effective maintenance.

• This is achieved by defining: • What to maintain (priority between areas and details).• When to perform maintenance (planning).

How to perform maintenance (specifications)• How to perform maintenance (specifications).• What is the correct cost (budgeting and cost control).

• All data are available online for our costumers.

Maintenance ManagementMaintenance ManagementPM – Preventive Maintenance

• Maintenance Strategies

• Criticality based PM programs

• Condition monitoring strategyg gy

• E-operations; strategies and plans

• Verifications- and audits

• Personnel

KAMFER™ - Software and work process

Maintenance ManagementMaintenance ManagementPM – Preventive Maintenance – A unique work process

Historical maintenance data for optimisation

Kamfer™Project database CMMS/Customer system

Phased Array

Operations & Maintenance

Operations & Maintenance

O t i t i d id i l d t h i l t t il d

Operations & Maintenance

• Operates, maintains and provides managerial and technical support to oil and gas facilities.

• Cost effective facility operations and maintenance services combined with a broad f t h i l d i i t ti d l t i t f irange of technical, administrative and regulatory interface services.

• AGR operates a comprehensive Integrated Management System (IMS) for each of our O&M contracts.

• Operation & maintenance capabilities are:

• Managerial Support

• HSEQ Monitoring

• Facility Operations Personnel

• Maintenance Execution

• Technical Support

• Risk Management

• Regulatory Compliance

• Workovers

AGR Management IntegrationAGR Management Integration

• AGR proprietary comprehensive Integrated Management

O&M

• AGR proprietary comprehensive Integrated Management System tailored for each project

• IMS elements aligned with regulatory guidelines

Safety Case

HSEQ• Certified to• ISO 14001 for Environmental Management Systems• OHSAS 18001 for Health and Safety• ISO 19001 for Quality Case• ISO 19001 for Quality

• Incorporates• Policies

Management System StandardsIntegrated Management

System

• Management System Standards• Procedures• Supporting documents

D t C t l t t l d • Document Control system to ensure relevance and currency while providing flexibility for modifications

• Operating philosophy provides ownership to Operations personnel with auditing and oversight from managementpersonnel with auditing and oversight from management

Fi ld D l t C St dField Development – Case StudyAnzon Australia : Basker–Manta-Gummy Field

• Developed concept for a marginal field• Prepared project plan for investors• From Project Approval to First Oil in 364 days including

• Setting up Project Team• Safety Case approval• FEED• Drilling Rig contracts and procurement of equipment• Subsea equipment design and procurementq p g p• FPSO modification• Shuttle tanker procurement and modification• Personnel recruitment and training• Well and Completions design using Intelligent Completionsp g g g p• Drilling and Completion of Basker-2 well• Subsea equipment installation• FPSO and Shuttle tanker mooring and hook-up• Production Operations – first oilProduction Operations first oil

• Prepared Full Field Development Plan and implemented• Modified FPSO for Gas Injection and soft mooring to cut fuel usage on DP by 70%• Continuing field operations to date• Helping Anzon evaluate and implement alternate production facility options• Helping Anzon evaluate and implement alternate production facility options

Operations & MaintenanceOperations & Maintenance

Anzon Basker Manta Field DevelopmentAnzon – Basker Manta Field Development

Operations & MaintenanceCurrent Operations and Maintenance Projects:

Operations & Maintenance

• Iona Underground Gas Storage for TRU Energy

• Patricia Baleen Gas Plant for Santos

• Iona Heytesbury Gas Field for Origin Energy

• Crystal Ocean FPSO for Anzon

• Cliff Head Offshore Platform & Arrowsmith

• Oil Stabilisation Plant for ROC Oil

Phased Array

Project Management & Engineering

Project Management

• Our capable project managers possess an impressive array of training and hands-on skills that can directly contribute to successful projects - completed on

oject a age e t

hands-on skills that can directly contribute to successful projects - completed on time and within budget.

• AGR have earned a reputation for providing specialist expertise in supporting p p g p p pp gclient needs for hiring qualified and experienced personnel together with an in-house engineering environment. We are proficient in the operation of all industry standard project management tools.

• Engineers are working for various offshore-related companies on planning, design, engineering and implementation projects.

• AGR can handle all types of projects from early phase conceptual development, major developments, and modifications.

Project phases,Project phases,milestones &milestones &decision gatesdecision gatesdecision gatesdecision gates

Engineering

• The multi discipline engineering group comprises highly qualified engineers

Engineering

• The multi discipline engineering group comprises highly qualified engineers, delivering engineering services to both offshore and land based industry.

• Based on knowledge and experience, will AGR work to further develop i i d fi bl h l i l l i f innovative and profitable technological solutions for our customers.

• Engineering services can be summarised in:• Multi discipline EPCI projects• Replacement and Modification• Electro and Instrumentation• Mechanical & Piping• Sub sea control Systems• Floating structures• Design & Analyse tools

• Fatigue Effect Analyses and Design Services• FE/CAD Integration• 3D Modelling and Visualization• 3D Modelling and Visualization• 3D Animations

Phased Array

Subsea Services

Subsea ServicesSubsea Services

• Assist operators to design, specify, install and service subsea production equipment including subsea trees, manifolds, flow lines and control umbilicals

• We have equipment for maintenance, inspection and testing of subsea and down h l f lhole equipment for lease to operators.

• Experienced team of service technicians, engineers, supervisors and managerial personnel providing hands-on service in well services and subsea systems. We

l f b h d lemploy over forty subsea engineers, technicians and service personnel.

Phased Array

Alternative Energy

AGR Alternative Energy Focusgy- a rapidly growing business

Four key areas of focus:

AGR Field Operations has specialised AGR Field Operations has specialised in providing technology transfer and project management expertise to clients implementing

Alternate Fuels Carbon Geosequestration

alternate energy projects.

• Focus has been to deliver low cost, fit for purpose solutions.

AGR

Alternative • Significant experience for wider

alternate energy market.

• AGR currently operates in the Energy Geothermal

Energy

niche between the Oil & Gas and industrial Alternative Energy markets.

gyConsultancy Energy

GGeosequestration - Business model

Industrial CO2 CO capture CO transport Geosequestration

Carbon capture and sequestration process chain

2emissions CO2 capture CO2 transport q

of CO2

Concept Feasibility – FEED – well/ EPCM –

Geosequestration of CO2 – Our services

pdevelopment – appraisal,

drilling & testing

ytechnical consulting

and management

/completion

design; surface facilities

well site services; surface facilities

Operate and

Maintain

CO2 transport – can design CO2 transport trucks

GGeosequestration - Current Projects - Australia

ZeroGen IGCC-CCS ProjectZeroGen IGCC CCS ProjectCentral QueenslandRole: Prime Field Contractor2005 to presentp

Otway Basin Pilot ProjectVictoriaRole: Prime Field Contractor20062006 to present

Selection of client listSelection of client list…