afa electronic parts catalog
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About Us
INTRODUCTIONWelcome to the AFA Electronic Catalog
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CUMMINS L10
CUMMINS 4B3.9/6B5.9 CUMMINS 6CT,6CTA8.3 Detroit Diesel Series 60
CUMMINS M11/ISM11 CUMMINS N14/N11
NEW,
NOWCOVER
S
12.7L
AND14.0L
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Heavy DutyEngine Parts
Heavy DutyEngine Parts
www.AFAindustries.com Phone (586) 752-2900 Sales@AFAindustries.com
A New Look...
Click Here to Return toINTRODUCTION PAGE
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Originally a sealing products manufacturer for the automotive industry, AFA, early on, recognized the need for a dependable, quality-conscious and reasonably priced supplier of heavy duty engine parts. Over the ensuing 26 years we have grown our international business, adding new and extending existing product lines to meet the needs of this specialized market.Due to the demanding nature of commercial and industrial diesel applications, our industry has always been aware of the need for the best technology, most durable materials and highest quality precision manufacturing. AFA, from the outset, determined that these three factors would drive every aspect of the companys operations. The ultimate test of our parts is NOT sales volume or lowest price, it is performance in the field.
Starting with sealing products, we developed an all pervasive system of quality control and inspection that is second to none. Technology is always state of the art. Materials are always OE Quality or better. Manufacturing methods are constantly monitored
for consistency and efficiency. The result is a product that will meet or exceed the expected life cycle of any heavy duty diesel engine in any application guaranteed.As we have diversified into other product lines, we have kept our eyes trained on the same fundamentals that have made us one of the most respected sealing products suppliers in the industry. We earn that respect every day with every part. From the smallest O Ring to the largest Cylinder Liner we are aware that our reputation is on the line where it counts driving commerce and industry.Currently AFA specializes in replacement parts for Cummins, Detroit Diesel, and Navistar engines. With distributors in Africa, Asia, Australia, Canada, Europe, Latin America, Mexico, Middle East and the U.S. AFA has years of experience supplying diverse international markets. Our focus on long-lasting components has met the test of time. Whether operations take your equipment to blizzard mountains, wind swept deserts or to the ocean, premature failure is not an option.
We at AFA look forward to expanding our horizons to include new partnerships throughout our international markets with a special focus on North America. We encourage anyone in the heavy duty diesel engine market to join us in exploring
future, mutually beneficial relationships.
A dependable, quality-conscious and reasonably priced supplier of heavy duty engine parts
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Engine pistons are the most highly engineered and technologically complex of the heavy duty power train components. Piston head configurations determine the shape of the combustion chamber and establish its ability to maximize the efficiency of the fuel burning process, distribution of forces and durability of the system. Materials vary by application and include a variety of alloys of aluminum, steel and cast iron. The thermal transfer properties, weight advantages and structural rigidity of aluminum/silicon alloy determine its use in many applications. The higher power classes needs are better met with forged steel which is more dimensionally stable and can support closer machining tolerances for better endurance.
Two piece articulated pistons combine a forged steel head with an aluminum skirt, these designs combine
the tighter sealing tolerances of steel with the weight and thermal advantages of aluminum and
are used in high load or severe duty conditions.
All of our pistons include a metallurgically
bonded NI-resist insert in the top critical land area. This alloy being much harder than the piston itself prevents groove distortion due to the extreme forces exerted on the compression ring. All pin bores are fully bushed.
Crowns and skirts may have an anodized or bonded graphite coating to improve durability.
Computer aided design insures accuracy of dimensions, structural integrity and long life. In specific instances, the OE specifications for a piston have required modification due to unanticipated performance inadequacies. In these applications, we have modified our product design to eliminate these issues in order to prevent the possibility of premature failure. In such cases, AFAs product exceeds OE performance levels.
Computer Aided Design for precision Function-driven metallurgical alloys Ni-resist compression ring inserts Proprietary coatings improve durability Available in one and two piece articulated
HEAVY DUTY PISTONS
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Todays advanced heavy duty engine technology is putting increased demands on sealing products from top to bottom. Head gaskets in particular are subject to higher heats and pressures created by high performance, multi-fuel configurations.
Graphite is particularly well suited to this difficult environment due to its inertness, thermal resistance and conformability. Especially in situations where the block and head alloys have differing coefficients of expansion due to the ability of the graphite to slide laterally on itself while maintaining an integral compression seal. The gasket is comprised of two sheets of graphite material bonded to a steel core. Fire rings provide the combustion seal and fluoroelastomer inserts seal fluid passages.
Multi-Layer-Steel (MLS) head gaskets have been developed in response to advancing engine technology and sealing demands.
They consist of a number of layers of embossed elastomer-coated steel and stainless steel fillers. A hallmark of MLS is
the design freedom it allows. Every part of the embossment topography can be engineered to precise specifications
controlling compressibility, sealing forces and load distribution. Such precision minimizes the need for inserts and assures excellent sealing of both the combustion chamber and all other fluid passages. MLS designs take into account scrubbing and are able to maintain excellent sealing even in cases of extreme lateral head/block motion.
Molded silicone rubber is the material of choice for todays Valve cover and oil pan gaskets. Seamless construction and molded-in, redundant sealing beads combined with steel compression limiters assure a 1,000,000 mile seal every time.
AFA takes a total engine sealing approach to each application, taking into consideration all the variables of pressure, thermodynamics, coolants and lubrication within that particular system as well as its historical failure rates. Applying world class engineering and manufacturing processes, our technical teams focus not only on applying the best materials combinations and configurations, but on eliminating problem sealing issues inherent in that particular engine.
From the most sophisticated head gasket down to the smallest nitrile O-ring AFA combines world class engineering and state-of-the-art manufacturing to provide its customers with gasket sets that are exactly what is needed for a repair or complete overhaul.
Application engineering in every product Precision manufacturing Relentless quality control Exacting materials formulations Total system sealing solutions
SEALING SOLUTIONS
AFA crankshaft seals utilize Polytetrafluoroethylene (PTFE), a
high molecular weight compound consisting of carbon and fluorine.
This material has the lowest coefficient of friction against
the carbon steel crankshaft.
Carrier Gaskets employ a rigid steel or plastic framework with special elastomer beading that provides the actual seal.
The elastomer bead can be configured to provide evenly distributed loads and ensure perfect clamping pressure
across the entire sealing surface. Rigid carriers can carry clips and tabs that simplify and speed installation. Edge
bonded gaskets possess the same features and are used in areas of structural joints and high loading.
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Aluminum/Silicon alloy
Bimetallic AlloyBimetallic Alloy
Aluminum/Silicon alloy
The focus of engine rebuilders is no where more finely tuned than on engine bearings. This interface between static and dynamic forces is critical to durability and the dependable power delivery. The combination of rotational and lateral forces being applied with each piston stroke is extreme and tolerance maintenance is critical to
longevity as well as performance.
Bimetallic alloys have long proven to be the best all around heavy duty bearing materials and the choice of virtually all of todays original equipment
manufacturers. The combination of moisture, diesel fuel/natural fuel vapors and post-combustion contaminants create a corrosive crankcase environment.
Ferrous based alloys demonstrate exceptional fatigue resistance, but are more vulnerable to these corrosive conditions Still preferred for use in some older engine applications, todays enhanced and extreme engine technology and environmental requirements are pushing the envelope in the
direction of Aluminum-based materials,
Aluminum/Silicon alloys high resistance to chemical attack from these agents make it the superior choice for most of todays demanding applications. The
silicon additive enhances the operating characteristics of the material to greatly resist seizure and virtually eliminate bearing wear.
A plating-applied softer metallic layer enhances both conformability and embedability, trapping small abrasive particles before they damage crankshaft or wrist pin bearing surfaces.
Contemporary heavy duty, multi-fuel engines are pushing 1,000,000 miles before requiring a rebuild. AFA Bearings go the distance and more.
Meet or exceed OE design specifications Alloys equal or superior to original equipment Computer-aided-manufacturing for exact tolerances and repeatability Continuous quality-control inspection Application engineered to each engine
BEARINGS
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With deep roots in sealing systems, AFA approaches piston rings with the same advanced technology and engineering vigor it applies to all heavy duty challenges.
Base materials consist of various grades of high strength, fine grained gray cast iron, ductile iron, carbon steel alloys and stainless steel. Profiles are piston matched to provide the optimum ring expansion and sealing forces based on the temperature and pressure developed in that specific power cylinder unit.
While the base materials themselves are extremely durable, engine technology advances have put even higher demands on the rings cylinder wall contact surfaces. High temperature plasma deposition of chrome, moly and carbide based alloys produce facings of incomparable durability.
The combination of complementary, high performance, base material selection, piston matched profiling and plasma coated facings produces rings that defy fatigue breakage, thermal distortion and keep blow by at an absolute minimum.
Advanced oil ring technology utilizing stainless steel, chromed and nitrided steel assure a clean cylinder wipe and
prevent carbonizing of lubricants which can seriously degrade combustion sealing and even lead to ring seizure.
When your next rebuild is 1,000,000 miles away, AFA rings will get you there and beyond.
CAD/CAM Precision Application Specific base materials Advanced plasma coated facings Superior thermal conduction Emissions and durability compliant
PISTON RINGS
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Sleeves, as well as being the containment vessel for the combustion process, serve as the thermal interface between the cooling system, engine block and moving parts of the power cylinder. Development of a new liner involves not only ensuring the exacting fit and tolerances to mate the sleeve into its surroundings; it involves extensive and complex Finite Element calculations. These calculations precisely map the force and thermal distribuition within the cylinder and provide the guidelines for producing a profile that is maximizes wall strength and heat distribution necessary in todays demanding applications.
Cylinder metallurgy is constantly evolving pushed by the technological advances of modern high output, multi-fuel engines. Failure analysis has pointed the way toward better casting techniques as well as higher grade cast iron and steels. Sophisticated heat treating techniques produce sleeves with a greatly increased durability and service life.
The critical, dynamic interior surface of these cylinder liners are machined to exacting specifications in diameter and parallelism. Initial honing produces the crosshatched pattern of valleys required to distribute the engine lubricant. Plateau-honing finishes the process (so named because the resulting surface profile resembles a series of plateaus). The harsh peaks of the initial honed surface (See figure 1) are removed leaving a substantially flat or plateau finish (See figure 2) with much greater ring sealing area, while maintaining a cross hatch pattern of valleys for oil retention.
Finite Element Engineered Advanced metalurgy Plateau-honed interiors Exacting machining Superior heat distribution
CYLINDER LINERS
Figure 1. Initial Honed Surface
Figure 2. Plateau Honed Surface
Smooth, expanded ring sealing area
Jagged surface with little ring sealing area
Connecting rod sold separately
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Valvetrain and its components are a perfect example of AFAs Total System Engineering and Manufacturing. Exposed to combustion forces inside the cylinder and lubricant on the outside, this highly articulated system requires maximum precision and refined integration of each part in order to function as a whole. Reliability in this area is affected by many external factors. Reliability must be achieved through a careful application of engineering design, metallurgy and precision manufacturing.
Total system engineering State-of-the-art manufacturing Precise metallurgy and heat treating Exacting machining Scrupulous quality control
VALVETRAINAFA Industries
Warranty for Replacement PartsProducts Warranted
This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material under normal use and service
U.S.A. CoverageAFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.
International CoverageAFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs first from date of first installation.
AFA responsibilitiesAFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the part was installed.Labor costs will be paid in accordance with published labor rates at no more than published flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair. AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not reusable due to the warrantable failure.
Owner responsibilitiesOwner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a failure considered to be warrantable.It is the owners responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during warranty repairs, except where such items are not reusable due to a warrantable failure.Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result of a warrantable failure. Owner is responsible for down-time expenses and all business costs and losses resulting from a warrantable failure
Warranty limitationsAFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating, coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT, EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-ability or fitness for a particular purpose.
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Heavy DutyEngine Parts
Heavy DutyEngine Parts
www.AFAindustries.com Phone (586) 752-2900 Sales@AFAindustries.com
A New Look...
Click Here to Return toINTRODUCTION PAGE
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Heavy DutyEngine Parts
CUMMINS L10PARTS CATALOG
Effective November
2012
Click Here to Return toINTRODUCTION PAGE
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3AFA CUMMINS L10PARTS CATALOG
Table of Contents
L10 CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Gasket Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Main Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Connecting Rod Bearings & Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Crandshaft & Accessory Drive Components . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Camshaft & Followers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Lubrication Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
AFA BEARINGS
Meet or exceed OE design specifications Alloys equal or superior to original equipment Computer-aided-manufacturing for exact tolerances and repeatability Continuous quality-control inspection Application engineered to each engine
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L10 CPL ListCPL no. Model Cyl. Kit CPL no. Model Cyl. Kit CPL no. Model Cyl. Kit
527 LTA10 A3803973 772 LT10-C A3803973 1224 LTA10 A3800800
528 LTA10 A3803973 773 LTA10-290 A3803973 1225 LTA10 A3800800
534 LTA10-250 A3803973 774 LTA10 A3803973 1226 LTA10 A3800800
535 LT10-290 A3803973 775 LTA10-250 A3803973 1234 LTA10-C A3800800
561 LT10-290C A3803973 776 LT10-C A3803973 1347 L10-330E A3803964
562 L10-250C A3803973 777 LTA10 A3803973 1349 LTA10 A3803964
580 LT10-250-B A3803973 778 LTA10-270 A3803973 1359 LT10-225 A3803973
608 LTA10-250 A3803973 779 LTA10-240 A3803973 1378 LTA10-330 A3803973
613 LT10-290 A3803973 780 LTA10 A3803973 1446 L10-310 A3803964
626 LTA10-C A3803973 781 LTA10 A3803973 1447 L10-280 A3803964
631 LTA10-C A3803973 782 LTA10-T A3803973 1448 L10-260 A3803964
638 LTA10 A3803973 783 LTA10 A3803973 1514 L10-330E A3803964
641 LTA10-270 A3803973 784 LTA10 A3803973 1558 L10-310 A3803963
643 LTA10-240 A3803973 785 LTA10 A3803973 1560 L10-280 A3803963
649 LTA10-290 A3803973 786 LTA10 A3803973 1562 L10-260 A3803963
652 LTA10 A3803973 787 LTA10 A3803973 1589 L10-310E A3803964
655 LTA10-270 A3803973 788 LTA10-330 A3803973 1866 L10-300 A3803963
662 LTA10-T A3803973 789 LTA10 A3803974 1870 L10-260 A3803963
671 LTA10-300 A3803973 790 LTA10 A3803974 1871 L10-260 A3803963
704 LTA10-B A3803973 815 LTA10 A3803973 1900 LTA-325 A3803973
707 LTA10 A3803973 835 LTA10 A3803973 1909 L10-310 A3803964
708 LTA10 A3803973 842 LTA10 A3800800 1910 L10-310 A3803964
726 LTA10 A3803973 894 LTA10-C A3803973 1911 L10-280 A3803964
735 LTA10 A3803973 939 LTA10 A3800800 1912 L10-280 A3803964
747 LTA10-270 A3803973 956 LTA10 A3800800 1913 L10-260 A3803964
748 LTA10-300 A3803973 978 LTA10 A3803973 1930 L10 A3803973
751 LTA10-B A3803973 979 LTA10 A3800800 1951 L10-310 A3803964
764 LTA10 A3803974 980 LTA10 A3800800 1952 L10-310 A3803964
765 LTA10 A3803974 1164 LTA10-T-365 A3803973 1953 L10-280 A3803964
770 LT10-250-B A3803973 1198 LTA10-275 A3803973 1954 L10-260 A3803964
771 LTA10-C A3803973 1208 LTA10-335 A3803973 1994 LTA10 A3800800
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Engine KitsPart Number Description Comment
IF3800800 Engine kit In-Frame
IF3803963 Engine kit In-Frame
IF3803964 Engine kit In-Frame
IF3803973 Engine kit In-Frame
OH3800800 Engine kit Overhaul
OH3803963 Engine kit Overhaul
OH3803964 Engine kit Overhaul
OH3803973 Engine kit Overhaul
*IF Denotes IF Kit *OH Denotes Overhaul KitNote 1: To order an engine kit, use IF for in-frame or OH for an overhaul kit in front of the cylinder kit part number. (For example, a part number IF3803742 engine kit (in-frame) would consist of quantity 6 of A3803742 cylinder kits, main bear-ings, rod bearings, head gasket set and pan set.)Part number OH3803759 engine kit (overhaul) would consist of quantity 6 of A3803759 cylinder kits, main bearing set,rod bearings, a upper gasket set and a lower gasket set.
Cylinder ComponentsPart No. Description Piston Kit Piston Liner kit Liner Ring set Pist. pin Rets.
A3800800 Cylinder kit A3803967 A3505622 A3803703 A3080760 A3803961 A3016650 A3016652 (2)
A3803963 Cylinder kit A3803962 A3893751 A3803703 A3080760 A3803961 A3016650 A3016652 (2)
A3803964 Cylinder kit A3803968 A3068090 A3803703 A3080760 A3803961 A3016650 A3016652 (2)
A3803973 Cylinder kit A3803965 A3044448 A3803703 A3080760 A3803961 A3016650 A3016652 (2)
A3032623 Shim, liner .005 Thick
A3034663 Shim, liner .008 Thick
*Liner Kit Includes A3080760 liner & A3047188 Mid-Stop Seal
Gasket SetsPart Number Description Comment
A4025155 Gasket Set, Upper Early
A4029478 Gasket Set, Upper Late
A3803404 Gasket Set, Lower Early
A4089998 Gasket Set, Lower Late
Main BearingsPart Number Description Comment
A4025125 Main Bearing Set, STD
A4025126 Main Bearing Set, .010
A4025127 Main Bearing Set, .020
A4025128 Main Bearing Set, .030
A4025129 Main Bearing Set, .040
* All above Main Bearing Sets include thrust washers
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Connecting Rod Bearings & BushingPart Number Description Comment
A3016760 Rod Bearing Shell , STD 12 Required
A3016761 Rod Bearing Shell, .010 12 Required
A3016762 Rod Bearing Shell, .020 12 Required
A3016763 Rod Bearing Shell, .030 12 Required
A3016764 Rod Bearing Shell, .040 12 Required
*A3027105 Connecting Rod Bushinig Wrist-Pin
Camshaft & FollowersPart Number Description Comment
Camshaft Per CPL
A3895488 Roller, Valve 12 Required
A4025956 Roller, Injector 6 Required
A3335342 Pin, Valve 12 Required
A3335341 Pin, Injector 6 Required
A3820566 Cam Bearing 7 Required
Crankshaft & Accessory Drive ComponentsPart Number Description Comment
A3819989 Crankshaft, Short Snout Internal Damper
A3819624 Crankshaft, Long Snout External Damper
A3820917 Wear Sleeve, Front Crank Internal Damper
A3820918 Wear Sleeve, Front Crank External Damper
A3819774 Wear Sleeve, Rear Crank
A3803896 Seal kit, Front Crank Internal Damper
A4089544 Seal kit, Rear Crank Internal & External
A3804744 Seal kit, Front Crank External Damper
A3803574 Seal Kit, Accesory Drive Internal Damper
A3804304 Seal kit, Accesory Drive External Damper
A3803573 Seal Kit, Water Pump Internal Damper
A3803894 Seal Kit, Water Pump External Damper
A3042787 Flywheel 14 inch
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Cylinder Head ComponentsPart Number Descripstion Comment
A3801356 Intake Valve Kit To 1991
A3801357 Exhaust Valve Kit To 1991
A3800638 Intake Valve Kit From 1991
A3800639 Exhaust Valve Kit From 1991
A3028070 Seat, Valve Std.
A3028071 Seat, Valve 0.25 mm O/S
A3028072 Seat, Valve 0.50mm O/S
A3418040 Seat, Valve Std.
A3418041 Seat, Valve 0.25 mm O/S
A3418042 Seat, Valve 0.50 mm O/S
A3328781 Valve Seal
A3328786 Guide, Valve Long
A3033314 Guide, Valve Short
A3033232 Valve Spring Outer
A3033233 Valve Spring Inner
A3895860 Valve Spring Single
A3275354 Keeper 2 Required
A3070486 Injector Tube Thin Nose
A3071147 Injector Tube Thick Nose
A3007759 Seal, Injector Tube
A193736 Seal, Injector Mounting 3 Required
Lubrication ComponentsPart Number Description Comment
A4003950 Oil pump
A3033247 O Ring Oil Pump Mounting
A3033248 O Ring Oil Pump Mounting
A4975879 Oil Cooler Late
A3600880 Oil Cooler Early
A3803495 Piston Cooling Nozzle Kit
A3010146 Spring, Pressure Regulator
A3012529 Plunger, Pressure Regulator
A3821725 Plug, Retainer Regulator
A3014754 Washer By-Pass Valve
A3014755 Disc, Valve By-Pass Valve
A3014756 Spring By-Pass Valve
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Cooling ComponentsPart Number Description Comment
A3803402 Water pump 4 Hole Mounting
A3803403 Water pump 3 Hole Mounting
A3801179 Water Pump Repair Kit
A4024817 Water Pump Repair Kit
A204586 Thermostat 170 Non-Vented
A3076489 Thermostat 180
A186780 Thermostat Seal
A3080770 Thermostat Housing Seal
ElectricsPart Number Descripstion Comment
A3035342 Valve Shutoff Assembly 12 Volt Single Term
A3035362 Valve Shutoff Assembly 24 Volt Single Term
A3021035 Starter 12 Volt Delco
A3021036 Starter 24 Volt Delco
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AFA VALVE TRAIN Total system engineering State-of-the-art manufacturing Precise metallurgy and heat treating Exacting machining Scrupulous quality control
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Gaskets & Seals Part Number Description Comment
A2864080 Gasket Cylinder Head
A3883472 Gasket Hand Hole
A3899746 Gasket Accesory Drive Support
A3025296 Gasket Rear Cam Cover Plate
A3034855 Valve Cover Gasket Early
A4070529 Valve Cover Gasket Late
A3883220 Rocker Cover Gasket
A3818843 Intake Manifold Gasket Aftercooled
A3069786 Intake Manifold Gasket Non-Aftercooled
A3818844 Gasket, Connection Aftercooled
A3818846 Gasket, Connection Non-Aftercooled
A3046200 Spider Fuel Pump Coupling
A4026171 Gasket Fuel Pump Mounting
A3072919 Turbo Mounting Gasket
A3883363 Gasket Water Header Cover
A3883365 Gasket Water Pump Mounting
A3024471 Gasket Filter Head Mounting
A3882433 Oil Pan Gasket early
A3401290 Oil Pan Gasket late
A3032787 Pick Up Tube Seal
A3033247 O-ring Oil Pump Mounting
A3033248 O-ring Oil Pump Mounting
A3820791 Water Pump Seal,O Ring
A3818841 Gasket Thermostat Housing
A3080770 Seal, O Ring, Thermostat
A3893774 Gasket Thermostat Support
A3058148 Front Gear Cover Gasket
A3328948 Exhaust Manifold Gasket 6 Required
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NEW IMPROVED AFAL10 HEAD GASKET SEALING RINGThe original Cummins design had shorter, less stabile sealing overlap on the Multi-Layer gasket body. AFA has extended this sealing surface to maximize stability, improve sealing and ensure improved durability as well as performance.
Stainless Steel Ring-Lock Sealing Surface
AFA ImprovedStainless Steel Ring-Lock
Sealing Surface
OE form, fit and function Encapsulated sealing openings at critical points Multi-layer expanded graphite over perforated steel core Special coating seals head impections Extended Ring-Lock sealing surface improves durability and performance
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11
AFA IndustriesWarranty for Replacement Parts
Products WarrantedThis warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material under normal use and service
U.S.A. CoverageAFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.
International CoverageAFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs first from date of first installation.
AFA responsibilitiesAFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the part was installed.Labor costs will be paid in accordance with published labor rates at no more than published flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair. AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not reusable due to the warrantable failure.
Owner responsibilitiesOwner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a failure considered to be warrantable.It is the owners responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during warranty repairs, except where such items are not reusable due to a warrantable failure.Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result of a warrantable failure. Owner is responsible for down-time expenses and all business costs and losses resulting from a warrantable failure
Warranty limitationsAFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating, coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT, EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-ability or fitness for a particular purpose.
-
Heavy DutyEngine Parts
World ClassCutting EdgeTechnology
in Every Part
www.AFAindustries.com Phone (586) 752-2900 Sales@AFAindustries.com 2012 AFA Industries
-
1Click Here to Return toINTRODUCTION PAGE
Heavy DutyEngine Parts
CUMMINS M11/ISM11
PARTS CATALOG
Effective November
2012
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2
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3AFA CUMMINS M11/ISM11PARTS CATALOG
AFA SEALS
AFA crankshaft seals utilize Polytetrafluoroethylene (PTFE), a high molecular weight compound consisting of carbon and fluorine. This material has the lowest coefficient of friction against the carbon steel crankshaft.
Table of Contents
M11/ISM11 CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Gasket Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Main Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connecting Rod Bearings & Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Crankshaft & Accessory Drive Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Camshaft & Followers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lubrication Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Rocker Lever Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Gaskets, Seals & Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
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4AFA Cummins M11/ISM11 CPL List
CPL number Model Cylinder Kit CPL number Model Cylinder Kit
1827 M11-330E A4025162 1828 M11-370E A4025162
1829 M11-ESPII-310 A4025162 1830 M11-280E A4025162
1841 M11-330E/370E A4025162 1855 M11-370E A4025162
1856 M11-370E A4025162 1857 M11-315ESP A4025162
1875 M11-330E A4025162 1885 M11-400E A4025162
1897 MTA-C315/350 A4025162 1973 M11-400E A4025162
1991 M11-370E A4025162 1992 M11-370E A4025162
1993 MTA-C330 A4025162 2012 M-380E20 A4025162
2036 M11-330E+ A4025162 2037 M11-400E+ A4025162
2040 M340E20 A4025162 2097 Topic---01T1-17 A4025162
2099 Topic---01T1-17 A4025162 2119 M11-C300 A4025162
2140 M11-330E+ A4025162 2141 M11-330E+ A4025162
2165 M11-G385 A4025162 2178 M11-450E+ A4025162
2199 ISM-335 A4025164 2200 ISM-450 A4025164
2201 ISM-335 A4025162 2204 Topic---01T1-17 A4025162
2207 MTA-C260-400 A4025162 2336 M11-290/320 A4025162
2339 Topic---01T1-17 A4025162 2350 ISM380/425/500 A4025164
2363 M11-315/350 A4025162 2370 M11-330E+ A4025162
2371 M11-400E+ A4025162 2378 Topic---01T1-17 A4025162
2425 M11-330E+ A4025162 2477 ISM-450 A4025164
2503 M11-C290/300 A4025162 2539 M305E-20 A4025162
2540 Topic---01T1-17 A4025162 2541 M340E-20 A4025162
2542 M380E-20 A4025162 2543 M405E-20 A4025162
2562 ISM-250/335 A4025164 2563 ISM-330/450 A4025164
2576 ISM-335/400 A4025164 2607 ISM-280/350 A4025164
2608 ISM-335/400 A4025164 2609 Topic---01T1-17 A4025164
2610 ISM-425 A4025164 2611 ISM-280/350 A4025164
2612 ISM-330/450 A4025164 2613 Topic---01T1-17 A4025164
2614 ISM-500 A4025164 2615 ISM-425 A4025164
2809 M440E-20 A4025162 2811 Topic---01T1-17 A4025162
2812 M410E-20 A4025162 2916 MTA-C350 A4025162
2917 MTA-C350 A4025162 2918 M11-C A4025162
8073 M11/ISM A4025162 8074 M11/ISM A4025162
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5Engine kitsPart Number Description Comment
IF4025162 Engine kit In-frame
IF4025164 Engine kit In-frame
IF4024940 Engine kit In-frame
IF4089386CK Engine kit In-frame
OH4025162 Engine kit Overhaul
OH4025164 Engine kit Overhaul
OH4024940 Engine kit Overhaul
OH4089386CK Engine kit Overhaul
*IF Denotes IF Kit *OH Denotes Overhaul KitNote 1: To order an engine kit, use IF for in-frame or OH for an overhaul kit in front of the cylinder kit part number. (For example, part number IF4025164 engine kit (in-frame) would consist of quantity 6 of A4025164 cylinder kits, main bearings, rod bearings, head gasket set and pan set.)Part number OH4025164 engine kit (overhaul) would consist of quantity 6 of A4025164 cylinder kits, main bearing set,rod bearings, a upper gasket set and a lower gasket set.
Cylinder ComponentsPart number Description Comment Pist kit Pist pin/ret Liner kit * Ring set
A4025162 Cylinder kit A4025161 A4083244 A3803703 A3803977
A3016652 (2)
A4025164 Cylinder kit A4025158 A4083244 A3803703 A3803977
A3016652 (2)
A4024940 Cylinder kit A4024941 A4083244 A3803703 A3803977
A3016652 (2)
A4089386CK AFA Cylinder kit A4089386 A4083244 A4089388 A4089385
A3016652 (2)
A3032623 Shim, liner 0.005 Thick
A3034663 Shim, liner 0.008 Thick
*A3803703 includes A3080760 liner & 3047188 seal.
Gasket SetsPart Number Description Comment
A4089478 Upper gasket set
A4089998 Lower gasket set
AFA190 M11/ISM pan set Included inside IF Kits
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6Main bearingsPart Number Description Comment
A4025125 Main Bearing Set STD Through 3/2002
A4025126 Main Bearing Set .010 Through 3/2002
A4025127 Main Bearing Set .020 Through 3/2002
A4025128 Main Bearing Set .030 Through 3/2002
A4025120 Main Bearing Set STD From 4/2002
A4025121 Main Bearing Set .010 From 4/2002
A4025122 Main Bearing Set .020 From 4/2002
A4025123 Main Bearing Set .030 From 4/2002
*Above Main bearing sets all include thrust washers.
A4023083 Thrust Washer
A4023203 Thrust Washer
Connecting Rod Bearings & ComponentsPart Number Description Comment
A3016760 Rod Bearing Shell STD 12 Required
A3016761 Rod brg shell .010 12 Required
A3016762 Rod brg shell .020 12 Required
A3016763 Rod brg shell .030 12 Required
A3896894 Bushing, Connecting Rod Wrist-Pin
A3027108 Bolt, Connecting Rod 2 Required
Crankshaft & Accessory Drive SealsPart Number Description Comment
A3073707 Crankshaft
A3804744 Seal Kit, Front Crank
A3820918 Wear Sleeve, Front Crank
A4089542 Seal Kit, Rear Crank Late
A4089544 Seal Kit, Rear Crank Early
A3819774 Wear Sleeve, Rear Crank
A3804304 Seal kit, Accessory Drive Compressor Side
A3041042 Gear, Accessory Drive Fuel Pump
A3899746 Gasket, Accessory Drive Fuel Pump
A4089995 Seal Strip Kit Front Gear Cover
A3803894 Seal kit, Water Pump 3 Hole Mounting
A3803573 Seal kit, Water Pump 4 Hole Mounting
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77
AFA ARTICULATED PISTON
Forged Steel Crown Phosphate Coating for Greatly Improved Durability Lightweight Aluminum Skirt Tighter Sealing Tolerances Lighter Weight, Greater Strength Specially Engineered for High Load and Severe Operating Conditions
CAD/CAM Production Facilities
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8Camshaft and FollowersPart Number Description Comment
A3084568 Camshaft Per CPL
A4004556 Camshaft Per CPL
A4022816 Camshaft Per CPL
A3820566 Cam Bearing 7 Required
A3895488 Roller, Valve 12 Required
A3161423 Roller, Injector 6 Required
A3335342 Pin, Valve 12 Required
A3335343 Pin, Injector 6 Required
A3895830 Support, Cam Follower 5 Required
A3068390 Push Rod, Valve
Cylinder Head ComponentsPart Number Description Comment
A4022500 Head gasket
A4089478 Head Gasket Set
A3800636 Valve Kit, Intake Tall
A3800637 Valve Kit, Exhaust Tall
A3800638 Valve Kit, Intake Short
A3800639 Valve Kit, Exhaust Short
A3028070 Seat, Valve Intake & Exhaust
A3028071 Seat, Valve M11 .25 mm O/S
A3028072 Seat, Valve M11 .50 mm O/S
A3418040 Seat, Valve Intake & Exhaust
A3418044 Seat, Valve ISM11 .25 mm O/S
A3414045 Seat, Valve ISM11 .50 mm O/S
A3328785 Guide, Valve Short
A3328786 Guide, Valve Tall
A3895860 Spring, Valve
A3328781 Seal, Valve Stem
A4003966 Seal, Valve Stem
A3275354 Keeper, Valve
A3417717 Injector Tube
A3035026 Seal, Injector Tube
A3070136 O Ring, Injector 6 Required (CELECT)
A3070137 O Ring, Injector 6 Required (CELECT)
A3070138 O Ring, Injector 6 Required (CELECT)
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9Lubrication ComponentsPart Number Description Comment
A4003950 Oil Pump
A3033247 O Ring, Oil Pump Mounting
A3033248 O Ring, Oil Pump Mounting
A4975879 Core, Oil Cooler
A109080 O ring, Oil Cooler Mounting 2 Required
A3080769 Seal, Rectangular 2 Required
A3892625 Gasket, Oil Cooler Mounting
A3014754 Washer, By-Pass Valve
A3014755 Disc, By-Pass Valve
A3010146 Spring, Pressure Regulator
A3014756 Spring, By-Pass Valve
A3068979 Plunger, Pressure Regulator
A3080708 Nozzle, Piston Cooling
Cooling ComponentsPart Number Description Comment
A3803402 Water Assembly
A3803403 Water Pump Assembly
A4024817 Kit, repair water pump
A3076489 Thermostat, 180 to 200 Early
A186780 Therm seal
A3335550 Thermostat, 180 to 200 Late
Rocker lever ComponentsPart Number Description Comment
A3820750 Shaft, Rocker Lever
A3064597 Rocker Lever Assembly Exhaust
A3064600 Rocker Lever Assembly Exhaust
A3068350 Rocker Lever Assembly Intake
A4003913 Rocker Lever Assembly Intake
A3069020 Rocker Lever Assembly Injector
A3892652 Support
A3892653 Support
A3892654 Support
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10
Gaskets, Seals, & KitsPart Number Description Comment
A3883220 Gasket, Rocker Lever Cover
A4070529 Gasket, Rocker Cover Housing
A3025296 Gasket, Rear Cover Camshaft
A3883472 Gasket, Block Hand Hole
A4026171 Gasket, Fuel Pump Coupling
A3046200 Spider, Fuel Pump Coupling
A3803478 Gasket kit, Fuel Pump Repair Celect
A3072919 Gasket, Turbo Mounting
A3899343 Gasket, Turbo Oil Out
A3401290 Pan gasket
A3032787 Seal, Pick Up Tube 2 Required
A3055069 Plug, Threaded Oil Pan Plug
A67946 Washer, Oil Pan Plug
A3328948 Gasket, Exhaust Manifold 6 Required
A3803767 Gasket Kit, Air Compressor Head Repair
NEW IMPROVED AFAM11 HEAD GASKET SEALING RING
The original Cummins design had shorter, less stabile sealing overlap on the Multi-Layer gasket body. The M11 Engine has increased horsepower and more demanding performance characteristics AFA has extended this sealing surface to maximize stability, improve sealing and ensure improved durability as well as performance.
OE form, fit and function Encapsulated sealing openings at critical points Multi-layer expanded graphite over perforated steel core Special coating seals head impections Extended Ring-Lock sealing surface improves durability and performance
Stainless Steel Ring-Lock Sealing Surface
AFA ImprovedStainless Steel Ring-Lock
Sealing Surface
10
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11
AFA IndustriesWarranty for Replacement Parts
Products WarrantedThis warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material under normal use and service
U.S.A. CoverageAFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.
International CoverageAFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs first from date of first installation.
AFA responsibilitiesAFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the part was installed.Labor costs will be paid in accordance with published labor rates at no more than published flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair. AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not reusable due to the warrantable failure.
Owner responsibilitiesOwner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a failure considered to be warrantable.It is the owners responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during warranty repairs, except where such items are not reusable due to a warrantable failure.Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result of a warrantable failure. Owner is responsible for down-time expenses and all business costs and losses resulting from a warrantable failure
Warranty limitationsAFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating, coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT, EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-ability or fitness for a particular purpose.
OE form, fit and function Encapsulated sealing openings at critical points Multi-layer expanded graphite over perforated steel core Special coating seals head impections Extended Ring-Lock sealing surface improves durability and performance
-
Heavy DutyEngine Parts
World ClassCutting EdgeTechnology
in Every Part
www.AFAindustries.com Phone (586) 752-2900 Sales@AFAindustries.com 2012 AFA Industries
-
1Click Here to Return toINTRODUCTION PAGE
Heavy DutyEngine Parts
CUMMINS N14/N14 CELECT PLUS
PARTS CATALOG
Effective November
2012
-
2
-
AFA CUMMINS N14/N14 CELECT PLUS
PARTS CATALOG
3
AFA GASKETS CAD/CAM Precision Application Specific base materials Advanced plasma coated facings Superior thermal conduction Emissions and durability compliant
Table of Contents
CUMMINS N14/N14 CELECT PLUS CPL List . . . . . . . . . . . . . . . . . . . . . . . 4
Engine Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Gasket Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Main Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connecting Rod Bearings & Components . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Crankshaft Damper & Sealing Components . . . . . . . . . . . . . . . . . . . . . . . . . 7
Camshaft Followers & Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
Lubrication Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rocker Box Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Specialty Gasket Sets-CUMMINS N14/N14 CELECT PLUS . . . . . . . . . . . 10
The molded fluoroelastomer edging on this steel head gasket flexes with engine movement maintaining its sealing properties. It requires lower head bolt torque and, unlike other materials, as compression increases performance increases. The edging prevents external engine contamination, corrosion and coolant leakage.
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4AFA Cummins CUMMINS N14/N14 CELECT PLUS CPL ListCPL number Model Cylinder Kit CPL number Model Cylinder Kit
1309 NTA 14 A3803755 1324 NTA-460 A3803755
1374 N14-370 A3803759 1380 N14-330/350 A3803759
1384 N14-460E A3803755 1385 N14-430E A3803755
1386 N14-430E A3803755 1389 N14-370E A3803755
1390 N14-370E A3803755 1391 N14-350E A3803755
1392 N1-330E A3803755 1393 N14-330E A3803755
1394 N14-310E A3803755 1395 N14-310/330P A3803759
1405 N14-410 A3803759 1426 N14-410E A3803755
1445 N14-370E A3803755 1507 N14-350P A3803759
1529 N14-350P A3803759 1530 NTA14-330 A3803759
1532 N14-330P/350P A3803759 1533 N14-370E A3803755
1534 N14-370E A3803755 1535 N14-350E A3803755
1536 N14-330E A3803755 1537 N14-330E A3803755
1538 N14-310E A3803755 1540 N14-330E A3803755
1548 N14-460E A3803755 1572 N14-460E A3803755
1573 N14-370/410/430E A3803755 1574 N14-310/330/350E A3803755
1575 N14-460E A3803755 1580 N14-430/460E A3803755
1583 370/420/430/460 A3803755 1607 N14-370/410 A3803759
1611 N14-440/500E A3803755 1649 N14-300E A3803755
1652 N14-430 A3803759 1807 310/330/350/370E A3803740
1809 410/435/445E A3803742 1831 N14-430/460E A3803755
1833 N14-330/350E A3803740 1844 N14-410 thru 500E A3803742
1852 N14-500E A3803742 1878 N14-430 A3803759
1896 N14-410 thru500E A3803742 1921 NTA-14C A3803742
1924 N14-525CE A3803742 1944 N14-430/460E A3803755
1956 N14-350/370 A3803759 1957 N14-410 A3803759
1987 N14-350ESP A3803742 2003 N14-500E A3803742
2025 N14-435/525E A3803742 2027 N14-310/370E A3803740
2033 NTA14-C A3803742 2038 NTA14-C A3803740
2143 N14-525E A3803742 2228 N530E A3803742
2261 N14-525CE A3803742 2306 N530E A3803742
2330 NTA14-C A3803740 2388 N14E-R A3803742
2389 NTA14-E A3803740 2390 N14-370/475E A3803742
2391 NTA14-E A3803742 2403 N14-480CE A3803742
2453 NTA14-M A3803742 2492 N530E A3803742
2529 NTA14-M A3803742 2575 N14-R A3803740
2590 NTA14-E A3803740 2591 N14-475E A3803742
2592 NTA14-E A3803742 2659 N14-525CE A3803742
2861 N14-M A3803742 2862 N14-M A3803742
8023 N14-R A3803742 9921 N14-480CE A3803742
9925 N14-525CE A3803742 9951 N14-525CE A3803742
Note 2: Cylinder kit part numbers A3803755 and A3803759 use anodized pistons. These part numbers are good up to 525 horsepower. Cylinder kit part numbers A3803753 and A3803757 use non-anodized pistons and can be used up to370 horsepower in N-14 truck appllications.
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5Engine KitsPart Number Description Comment
IF3803740 Inframe Kit Articulated Cylinder kit
IF3803742 Inframe Kit Articulated Cylinder kit
IF3803753 Inframe Kit NTA14E (Celect) Below 350 HP (Non-Anodized Crown)
IF3803755 Inframe Kit NTA14E (Celect) Above 350 HP (Anodized Crown)
IF3803757 Inframe Kit NTA14 (STC) Auto & Industrial Below 370 HP (Non-Anodized Crown)
IF3803759 Inframe Kit NTA14 (STC) Auto & Industrieal Below 370 HP (Anodized Crown)
OH3803740 Overhaul Kit Articulated Cylinder kit
OH3803742 Overhaul Kit Articulated Cylinder kit
OH3803753 Overhaul Kit NTA14E (Celect) Below 350 HP (Non-Anodized Crown)
OH3803755 Overhaul Kit NTA14E (Celect) Above 350 HP (Anodized Crown)
OH3803757 Overhaul Kit NTA14 (STC) Auto & Industrial Below 370 HP (Non-Anodized Crown)
OH3803759 Overhaul Kit NTA14 (STC) Auto & Industrieal Below 370 HP (Anodized Crown)
Note 1: To order an engine kit, use IF for in-frame or OH for an overhaul kit in front of the cylinder kit part number.For example, part number IF3803742 engine kit (in-frame) would consist of quantity 6 of A3803742 cylinder kits,main bearings, rod bearings, head gasket set and pan set.Part number OH3803759 engine kit (overhaul) would consist of quantity 6 of A3803759 cylinder kits, main bearing set,rod bearings, an upper gasket set and a lower gasket set.
Cylinder ComponentsPart
numberDescription Comment Pist. Kit Pist pin/ret Liner kit * Ring set
A3803740 Cylinder kit Articulated Piston A3803739 A3064304 A3801826 STD 3804500
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
A3803742 Cylinder kit Articulated Piston A3803741 A3064304 A3801826 STD 3804500
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
A3803753 Cylinder kit NTA14E (Celect) Below 350 HP. Non-Anodized
Crown
A3803752 A3064304 A3801826 STD 3804500
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
A3803755 Cylinder kit NTA14E (Celect) Above 350 HP. Anodized Crown
A3803754 A3064304 A3801826 STD 3804500
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
A3803757 Cylinder kit NTA14 (STC) Auto & Industrial Below 370 HP
A3803756 A3064304 A3801826 STD 3804500
Non-Anodized Crown A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
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6Cylinder ComponentsPart
numberDescription Comment Pist. Kit Pist pin/ret Liner kit * Ring set
A3803753 Cylinder kit NTA14E (Celect) Below 350 HP. Non-Anodized Crown
A3803752 A3064304 A3801826 STD 3804500
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
A3803755 Cylinder kit NTA14E (Celect) Above 350 HP. Anodized Crown
A3803754 A3064304 A3801826 STD 3804500
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
A3803757 Cylinder kit NTA14 (STC) Auto & Industrial Below 370 HP
A3803756 A3064304 A3801826 STD 3804500
Non-Anodized Crown A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
A3803759 Cylinder kit NTA14 (STC) Auto & Industrieal Below 370 HP
A3803758 A3064304 A3801826 STD 3804500
Anodized Crown A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020 UPF
A3054948 Liner Shim, .020 Standard Liner
A3065406 Liner Shim, .020 .020/.040 O/S Liner
*A3801826 includes A3055099 STD liner & A3800174 seal kit. *A3803219 includes A3065405 0.020/0.040 O/S liner & A3800174 seal kit.*A3801387 includes A3064325 Upper Press Fit liner & A3800174 seal kit.
Gasket SetsPart Number Description Comment
A4089368 Gasket Set, Upper N14 STC
A4089371 Gasket Set, Upper N14 CELECT
A4025068 Gasket Set, Lower 94 N14
A4025069 Gasket Set, Lower 91 N14
AFA185-2 Gasket set, Oil Pan Installation Included Inside In-Frame Kits
A4089369 Gasket Set, Single Head N-14 Celect
Main bearingsPart Number Description Comments
A3801260 Main Bearing Set, STD
A3801261 Main Bearing Set, .010
A3801262 Main Bearing Set, .020
A3801263 Main Bearing Set, .030
A3801264 Main Bearing Set, .040
* All above Main Bearing Sets include thrust washers (A3067568)
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7Connecting Rod Bearings & ComponentsPart Number Description Comment
A3055145 Rod Bearing Shell, Std 12 Required
A3055146 Rod Bearing Shell, .010 12 Required
A3055147 Rod Bearing Shell, .020 12 Required
A3078330 Connecting Rod
A3064295 Connecting Rod Bushing Wrist-Pin
A3349806 Bolt, Connecting Rod 12 Required Per Engine/2 Per Con Rod
Crankshaft, Damper, & Sealing ComponentsPart Number Description Comment
A3064291 Crankshaft
A217323 Damper
A204165 Bolts, Damper 6 Required
A200861 Washer, Damper 6 Required
A3006736 Oil Seal, Front Crank
A3006742 Sleeve, Front Cank
A3006737 Oil Seal, Rear Crank
A3006743 Sleeve Rear Crank
A3036005 Flywheel Housing Aluminum #1
A3021660 Flywheel, Auto 15.5 Clutch
A204165 Bolt, Flywheel 12 Required
Camshaft, Followers & AccessoriesPart Number Description Comment
A3800855 Camshaft STC engines Per CPL or ESN
A3803738 Camshaft 94 N14 Per CPL or ESN
A3801106 Cam Bearing Set
A215233 Camshaft Thrust Washer
A3011952 Camp Plug Rear Cam
A3036933 Roller, Valve Lever 12 Required 91 N14
A3013331 Pin, Valve Lever 12 Required 91 N14
A4025956 Roller, Injector Lever 6 Required 91 N14
A3412922 Pin, Injector Lever 6 Required 91 N14
A3166428 Roller, Valve Lever 12 Required 94 N14
A3865237 Pin, Valve Lever 12 Required 94 N14
A3161423 Roller, Injector Lever 6 Required 94 N14
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8Camshaft, Followers & AccessoriesPart Number Description Comment
A3166388 Pin, Injector Lever 6 Required 94 N14
A3064309 Roll Pin 18 Required
A205401 Plug, Shaft 6 Required
A3068473 Gasket, Cam Follower 3 Required .032 Thick
A3068475 Gasket, Cam Follower 3 Required .042 Thick
A3066291 Push Rod Valve
A3067932 Push Rod Injector 91 N14
A3073499 Push Rod Injector 94 N14
AFA204 Cam Follower Repair Kit Late
AFA210 Cam Follower Repair Kit Early
AFA212 Accessory Drive Repair Kit Minor
AFA213 Accessory Drive Repair Kit Major
AFA214 Accessory Drive Installation Kit Early
AFA215 Accessory Drive Installation Kit CELECT
A3067618 Gasket, Front Cover
A3067616 Gasket, Rear Cover
AFA225 Gear Cover Gasket Kit
Cylinder Head ComponentsPart Number Description Comment
A4058970 Head Gasket
A4089371 Head Gasket Set
A3803360 Valve Kit, Intake A3068519 Valve 91 N14
A3803770 Valve Kit, Exhaust 30 A3406657 Valve 91 N14
A3803854 Valve Kit, Intake 20 A3084045 Valve 94 N14 and Up
A3803726 Valve Kit, Exhaust 30 A3069672 Valve 94 N14 Industrial
A3800891 Valve Kit, Exhaust 45 A3166410 Valve N14 Celect Plus (Automo-tive)
A3084020 Seat, Intake 94 N14
A3054600 Seat, Intake 91 N14
A3076515 Seat, Exhaust 94 N14
A3069692 Seat, Exhaust 91 N14
A3084041 Seat, Exhaust 45 N14 Celect Plus (Automotive)
A3064312 Guide, Valve Intake & Exhaust
A3070460 Spring, Valve
A3064281 Seal, Valve Stem
A3072369 Lock, Valve
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9Cylinder Head ComponentsPart Number Description Comment
A3007634 Plug, Expansion 3 Per Head
A3007635 Plug, Expansion 6 Per Head
A3007636 Plug, Expansion 2 Per Head
A68445 Pin, Groove 2 Per Head
A3071161 Bolt, Cylinder Head 6 Per Head
A147100 Connection, Fuel Crossover 2 Required
A70772 Screw, Fuel Crossover 12 Required
A131026 Seal, O Ring Fuel Cross Over Connection
A135308 Cover Plate Fuel Cross Over Connection
AS911B Pipe Plug 1/8 NPT
A3070486 Injector Tube Through June Of 1997
A3007759 Seal, Injector O ring
A3406702 Injector Tube From June of 1997 And On
A193736 O Ring, Injector 18 Required (STC)
A3070136 O Ring, Injector 6 Required (Celect)
A3070137 O Ring, Injector 6 Required (Celect)
A3070138 O Ring, Injector 6 Required (Celect)
A3064200 Spider, Coupling
Lubrication ComponentsPart Number Description Comment
A3803369 Oil pump 91 N14
A3803698 Oil pump 94 N14
A4058947 Piston Cooling Nozzle
AFA201 Repair Kit, Major Oil Pump
AFA202 Repair Kit, Minor DFC Oil Pump
Cooling ComponentsPart number Description Comment
A3803605 Water pump
A3076489 Thermostat
A186780 Thermostat Seal
A3066285 Thermostat Gasket
A46463A O Ring Thermostat Tube 2 Required
AFA166 Installation Kit Water Pump
A3603612 Repair Kit, Minor Water Pump
A3803614 Repair Kit, Major Water Pump
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10
Gaskets and SealsPart Number Description Comment
A3074982 Head gasket std. 3 Required
A3049998 Head gasket O/S 3 Required
A4058790 Head gasket 3 Required
A3006736 Oil Seal, Front Crank
A3006742 Sleeve, Front Cank
A3006737 Oil Seal, Rear Crank
A3006743 Sleeve Rear Crank
A3067618 Gasket, Front Cover
A3067616 Gasket, Rear Cover
A3054948 Shim, .020 Standard Liner
A3065406 Shim, .020 .020/.040 O/S Liner
A3068473 Gasket, Cam Follower 3 Required
A3068475 Gasket, Cam Follower 3 Required .042 Thick
A3066311 Gasket, Rocker Cover 3 Required
A3068135 Gasket, Jake Brake 3 Required
A4058981 Gasket, Rocker Box 3 Required
A4026171 Gasket Fuel Pump Mounting
Gaskets and SealsPart Number Description Comment
A3099083 Gasket, Oil Pan
A157551 Gasket, Pick Up Tube Oil Pan
A3029847 Seal, Pick Up Tube Oil Pan
A67946 Washer, Drain Plug Oil Pan
A3034986 Seal, Pick Up Tube Oil Pan
A3008591 Gasket, Intake Manifold 3 Required
A3865235 Gasket, Exhaust Manifold 3 Required
Rocker box partsPart Number Description Comment
A203933 Plug, shaftA3066644 Screw, Slotted SetA3066311 Gasket, Rocker CoverA3068135 Gasket, Jake BrakeA4058981 Gasket, Rocker Box
Specialty gasket sets CUMMINS N14/N14 CELECT PLUSPart Number Description Coment Part Number Description Comment
AFA166 Installation Kit, Water Pump AFA212 Accessory Drive Repair Kit Minor EarlyAFA168 Gasket kit, Oil Cooler AFA213 Accessory Drive Repair Kit Major EarlyAFA171 Repair Kit, Air Compressor AFA214 Accessory Drive Installation Kit Early
AFA185-2 Gasket set, Oil Pan Installation AFA215 Accessory Drive Installation Kit CELECTAFA201 Major Repair Kit, Oil Pump AFA225 Gasket Kit, Gear Cover 1994 N14 & UpAFA202 Minor Repair Kit, DFC Pump A3803478 Repair Kit, Fuel Pump CELECTAFA204 Repair Kit, Cam Follower Late A3603612 Minor Repair Kit, Water PumpAFA210 Repair Kit, Cam Follower Early A3803614 Major Repair Kit, Water Pump
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11
AFA IndustriesWarranty for Replacement Parts
Products WarrantedThis warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material under normal use and service
U.S.A. CoverageAFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.
International CoverageAFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs first from date of first installation.
AFA responsibilitiesAFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the part was installed.Labor costs will be paid in accordance with published labor rates at no more than published flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair. AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not reusable due to the warrantable failure.
Owner responsibilitiesOwner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a failure considered to be warrantable.It is the owners responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during warranty repairs, except where such items are not reusable due to a warrantable failure.Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result of a warrantable failure. Owner is responsible for down-time expenses and all business costs and losses resulting from a warrantable failure
Warranty limitationsAFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating, coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT, EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-ability or fitness for a particular purpose.
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Heavy DutyEngine Parts
World ClassCutting EdgeTechnology
in Every Part
www.AFAindustries.com Phone (586) 752-2900 Sales@AFAindustries.com
2012 AFA Industries. Cummins is the Registered Trademark of Cummins Inc.
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1Heavy DutyEngine Parts
AFA CUMMINS 4B3.9/6B5.9PARTS CATALOG
Effective November
2012
Click Here to Return toINTRODUCTION PAGE
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2
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3AFA 4B3.9 Parts Catalog 4 Cylinder-8 Valve
PARTS CATALOG
AFA 6B5.9 Parts Catalog 6 Cylinder-12 Valve
PARTS CATALOG
Table of Contents
CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Engine Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Gasket Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Main Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Connecting Rod Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Connecting Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Crankshaft & Sealing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Camshaft & Tappet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Lubrication Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Fuel Transfer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table of Contents
CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Engine Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Gasket Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Main Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Connecting Rod Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Connecting Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Crankshaft & Sealing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Camshaft & Tappet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Lubrication Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Fuel Transfer Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
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4CPL List
Piston Kit A3802160 & Oversizes:
593-690-727-730-762-763-767-817-857-858
971-1201-1202-1268-1277-1287-1508-1509
1631-1659-2021-2340-2414
Piston Kit A3802060 & Oversizes:
591-681-721-725-791-843-895-981-1172-1239
1312-1522-1932
Piston Kit A3802747 & Oversizes:
1934-1965-1966-1967-2109-2142-2144-2302
2351-2359-2478-2528-2623-2672-2808-2857
2881
Piston Kit A3802100 & Oversizes:
594-595-696-710-711-741-826-937-961-1173
1278-1520-1521-1525-1526-2377
Piston Kit A3802562 & Oversizes:
1839-2001-2195-2304
Piston number A3802248 & oversizes:
986 & 1260
Piston number A3802757 & oversizes:
1963-2264-2623
AFA 4B3.9 Parts Catalog 4 Cylinder-8 Valve
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5Engine KitsKit Number Description Kit Number Description
IF3802160-4B In-Frame Kit STD OH3802160-4B Overhaul Kit STD
IF3802132-4B In-Frame Kit .50mm/.020 OH3802132-4B Overhaul Kit .50mm/.020
IF3802134-4B In-Frame Kit 1.00mm/.040 OH3802134-4B Overhaul Kit 1.00mm/.040
IF3802100-4B In-Frame Kit STD OH3802100-4B Overhaul Kit STD
IF3802102-4B In-Frame Kit .50mm/.020 OH3802102-4B Overhaul Kit .50mm/.020
IF3802104-4B In-Frame Kit 1.00mm/.040 OH3802104-4B Overhaul Kit 1.00mm/.040
IF3802060-4B In-Frame Kit STD OH3802060-4B Overhaul Kit STD
IF3802062-4B In-Frame Kit .50mm/.020 OH3802062-4B Overhaul Kit .50mm/.020
IF3802064-4B In-Frame Kit 1.00mm/.040 OH3802064-4B Overhaul Kit 1.00mm/.040
IF3802747-4B In-Frame Kit STD OH3802747-4B Overhaul Kit STD
IF3802764-4B In-Frame Kit .50mm/.020 OH3802764-4B Overhaul Kit .50mm/.020
IF3802765-4B In-Frame Kit 1.00mm/.040 OH3802765-4B Overhaul Kit 1.00mm/.040
IF3802561-4B In-Frame Kit STD OH3802561-4B Overhaul Kit STD
IF3802562-4B In-Frame Kit STD OH3802562-4B Overhaul Kit STD
IF3802564-4B In-Frame Kit .50mm/.020 OH3802564-4B Overhaul Kit .50mm/.020
IF3802565-4B In-Frame Kit 1.00mm/.040 OH3802565-4B Overhaul Kit 1.00mm/.040
IF3802757-4B In-Frame Kit STD OH3802757-4B Overhaul Kit STD
IF3802758-4B In-Frame Kit .50mm/.020 OH3802758-4B Overhaul Kit .50mm/.020
IF3802759-4B In-Frame Kit 1.00mm/.040 OH3802759-4B Overhaul Kit 1.00mm/.040
*IF kits include: 4 Piston Kits, Upper Gasket Set, Main Bearings with Thrust Washers, Rod Bearings and an oil pan installation gasket kit.
Kit Number DescriptionOH3802160-4B Overhaul Kit STDOH3802132-4B Overhaul Kit .50mm/.020OH3802134-4B Overhaul Kit 1.00mm/.040OH3802100-4B Overhaul Kit STD OH3802102-4B Overhaul Kit .50mm/.020OH3802104-4B Overhaul Kit 1.00mm/.040OH3802060-4B Overhaul Kit STDOH3802062-4B Overhaul Kit .50mm/.020OH3802064-4B Overhaul Kit 1.00mm/.040OH3802747-4B Overhaul Kit STDOH3802764-4B Overhaul Kit .50mm/.020OH3802765-4B Overhaul Kit 1.00mm/.040OH3802561-4B Overhaul Kit STDOH3802562-4B Overhaul Kit STDOH3802564-4B Overhaul Kit .50mm/.020OH3802565-4B Overhaul Kit 1.00mm/.040OH3802757-4B Overhaul Kit STDOH3802758-4B Overhaul Kit .50mm/.020OH3802759-4B Overhaul Kit 1.00mm/.040
*OH Kits include: 4 Piston Kits, Upper and Lower Gasket Sets, Main Bearing with Thrust Washers, Rod Bearingsand an oil pan installation gasket kit.
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6Cylinder ComponentsPart Number Description Piston Kit With Pin Ring Set Piston Pin Retainers
A3802160 Piston Kit, STD A3802160WP A3802421 A3934048 A3920691 (2)
A3802132 Piston Kit, .50mm/.020 O.S. A3802132WP A3802422 A3934048 A3920691 (2)
A3802134 Piston Kit, 1.00mm/.040 O.S A3802134WP A3802423 A3934048 A3920691 (2)
A3802060 Piston Kit, STD A3802060WP A3802040 A3934048 A3920691 (2)
A3802062 Piston Kit, .50mm/.020 O.S. A3802062WP A3802042 A3934048 A3920691 (2)
A3802064 Piston Kit, 1.00mm/.040 O.S A3802064WP A3802044 A3934048 A3920691 (2)
A3802100 Piston Kit, 1.00mm/.040 O.S A3802100WP A3802421 A3934048 A3920691 (2)
A3802102 Piston Kit, .50mm/.020 O.S. A3802102WP A3802422 A3934048 A3920691 (2)
A3802104 Piston Kit, 1.00mm/.040 O.S A3802104WP A3802423 A3934048 A3920691 (2)
A3802747 Piston Kit, STD A3802747WP A3802421 A3934047 A3920691 (2)
A3802764 Piston Kit, .50mm/.020 O.S. A3802764WP A3802422 A3934047 A3920691 (2)
A3802765 Piston Kit, 1.00mm/.040 O.S A3802765WP A3802423 A3934047 A3920691 (2)
A3802248 Piston Kit, STD A3802248WP A3802421 A3934047 A3920691 (2)
A3802249 Piston Kit, .50mm/.020 O.S. A3802249WP A3802422 A3934047 A3920691 (2)
A3802250 Piston Kit, 1.00mm/.040 O.S A3802250WP A3802423 A3934047 A3920691 (2)
A3802757 Piston Kit, STD A3802757WP A3802750 A3934047 A3920691 (2)
A3802758 Piston Kit, .50mm/.020 O.S. A3802758WP A3802863 A3934047 A3920691 (2)
A3802759 Piston Kit, 1.00mm/.040 O.S A3802759WP A3802864 A3934047 A3920691 (2)
A3802561 Piston Kit, STD A3802561WP A3802421 A3934047 A3920691 (2)
A3802562 Piston Kit, STD A3802562WP A3802421 A3934047 A3920691 (2)
A3802564 Piston Kit, .50mm/.020 O.S. A3802564WP A3802422 A3934047 A3920691 (2)
A3802565 Piston Kit, 1.00mm/.040 O.S A3802565WP A3802423 A3934047 A3920691 (2)
A3904166 Cylinder Block Repair Sleeve
*Must put WP on end of any of the above Piston Kit part numbers to get a piston kit with pin.
Gasket SetsPart Number Description Comment
A3804896 Gasket Set, Upper STD Head Gasket
A3802362 Gasket Set, Upper .15mm O/S
A3802242 Gasket Set, Upper .50mm O/S
A3802375 Gasket Set, Lower
Main BearingsPart Number Description Comment
A3802010 Main Bearing Set, STD
A3802011 Main Bearing Set, .25mm O/S
A3802012 Main Bearing Set, .50mm O/S
A3802013 Main Bearing Set, .75mm O/S
A3802014 Main Bearing Set, 1.00mm O/S
*Note All above Main Bearing sets come with Thrust Washers.
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7Connecting Rod bearingsPart Number Description Comment
A3939859 Bearing, Con Rod STD STD 2 Per Rod
A4932375 Bearing, Con Rod .25mm O/S .010 2 Per Rod
A4932376 Bearing, Con Rod .50mm O/S .020 2 Per Rod
A4932377 Bearing, Con Rod .75mm O/S .030 2 Per Rod
A4932378 Bearing, Con Rod 1.00mm O/S .040 2 Per Rod
*Note Above Rod Bearings are used on Non-Fractured Early Style Con Rods.
A3963562 Bearing, Con Rod STD STD Upper Shell
A4893693 Bearing, Con Rod STD STD Lower Shell
A4932375 Bearing, Con Rod .25mm O/S .010 Upper Shell
A4892795 Bearing, Con Rod .25mm O/S .010 Lower Shell
A4932376 Bearing, Con Rod .50mm O/S .020 Upper Shell
A4892796 Bearing, Con Rod .50mm O/S .020 Lower Shell
A4932377 Bearing, Con Rod .75mm O/S .030 Upper Shell
A4892797 Bearing, Con Rod .75mm O/S .030 Lower Shell
A4932378 Bearing, Con Rod 1.00mm O/S .040 Upper Shell
A4892798 Bearing, Con Rod 1.00mm O/S .040 Lower Shell
*Note Above Rod Bearings are used on Fractured Late Style Con Rods.
Connecting RodsPart Number Description Comment
A3901569 Connecting Rod Non-Fractured Early
A4943979 Connecting Rod Fractured-Late
A4891178 Bushing, Connecting Rod Wrist-Pin
A3900919 Connectiong Rod Cap Bolt For A3901569 Rod
Crankshaft & Sealing ComponentsPart Number Description Comment
A3907803 Crankshaft Less Gear
A3929027 Gear
A3906080 Wear sleeve, Front Crank
A3906081 Wear sleeve, Rear Crank
A3804899 Front seal kit Crankshaft
A3934486 Rear Seal Crankshaft
A3938159 Gasket, Rear Cover
A3912473 Seal Ring, Rear Cover
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8Camshaft & Tappet Components
Part Number Description Comment
A3925582 Camshaft PER CPL
A3927155 Cam Thrust Support
A3907431 Cam Gear
A3901306 Cam bushing Numbert 1 Position Only
A3931623 Tappet 8 Required
A3284377 Push rod
Cylinder Head Components
Part Number Description Comment
A3802355 Valve Kit, Intake With Keepers
A3802356 Valve Kit, Exhaust With Keepers
A3920867 Valve, Intake
A3920868 Valve, Exhaust
A3900276 Spring, Valve
A3921640 Seal, Valve Stem
A3900299 Valve Spring Retainer
A3906854 Insert, Intake
A3904105 Insert, Exhaust
A3906206 Guide, Valve Stem Intake & Exhaust
A3900250 Keeper 2 per valve
A3920779 Bolt, Cylinder Head 4 Required
A3920780 Bolt, Cylinder Head 10 Required
Lubrication Components
Part Number Description Comment
A3930336 Oil pump
A3921557 Oil cooler 7 plate
A4932124 Gasket, Oil Cooler Replaces A3926760
A3929792 Gasket, Filter Head Oil Cooler
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9Cooling ComponentsPart Number Description Comment
A3286278 Water Pump
A3802273 Thermostat Kit
A3923331 Gasket, Thermostat Housing Cover
A3914086 Belt Tensioner
A3288724 Belt 55
A3288867 Belt 59
Fuel Transfer Pumps Part Number Description Comment
A3936319 Fuel Transfer Pump
A3966154 Fuel Transfer Pump
Gaskets & SealsPart Number Description Comment
A3283333 Head Gasket, STD STD
A3283336 Head Gasket, .15mm O/S
A3283339 Head Gasket, .50 mm O/S
A3914385 Gasket, Gear Cover
A3938159 Gasket, Rear Cover
A3912473 Seal Ring, Rear Cover
A3930906 Gasket, Valve Cover 4 Required
A3938153 Gasket, Intake Manifold
A3283767 Gasket, Push Rod Cover
A3939258 Gasket, Cover Plate Fuel Pump
A3901356 Gasket, Turbo Mounting
A3969988 Gasket, Connection Turbo Oil Inlet
A3937706 Gasket, Turbo Oil Drain
A3926760 Gasket, Oil Cooler
A3929792 Gasket, Filler Head Oil Cooler
A3938162 Gasket, Oil Pan
A3938157 Gasket, Pick-Up Tube
A3923331 Gasket, Thermostat Housing Cover
A3927154 Gasket, Exhaust Manifold 4 Required
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Computer Aided Design for precision Function-driven metallurgical alloys Ni-resist compression ring inserts Proprietary coatings improve durability
AFA PISTONS
All of our pistons include a metallurgically bonded NI-resist
insert in the top critical land area. This alloy being much harder than the piston itself prevents groove distortion due to the
extreme forces exerted on the compression ring.
CAD/CAM Production Facilities
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AFA 6B5.9 Parts Catalog 6 Cylinder-12 Valve
CPL listPiston Kit A3802160 & Oversizes:
597-692-716-729-761-804-807-856-938-943-947-948
949-950-994-1160-1163-1168-1189-1207-1245-1246
1266-1279-1288-1289-1440-1627-1685-2049-2413
Piston Kit A3802100 & Oversizes:
599-600-698-712-715-742-792-834-912-940-961-962-983
998-1174-1209-1518-1519-1523-1534-1581-2050-2530-2891
Piston number A3802747 & Oversizes:
1902-1934-1948-1961-1962-2014-2015-2016-2071
2122-2146-2296-2303-2372-2373-2417-2538-2868
Piston Kit A3802487 & Oversizes:
1549-1550-1815-1816-1863-1901-1959-1968-2022
2023-2174-2265-2268-2292-2308-2346-2349
Piston Kit A3802248 & oversizes:
1351 & 1579
Piston Kit A3802561 & A3802562 & Oversizes:
1551-1552-1553-1888-1895-1914-1915-1916-2000
2175-2243-2249-2252-2253-2305-2347
Piston Kit A3802060 & Oversizes:
596-691-714-791-802-845-960-999-1320-1403-1433
Piston Kit A3802170 & Oversizes:
953-970-1165-1247-1313-1322-1570-1613-1638-1928
Piston Kit A3802757 & Oversizes:
1889-2063-2479-8085-8108-8208
Piston Kit A3802251 & Oversizes:
987-1261-1358-1422-1527
Computer Aided Design for precision Function-driven metallurgical alloys Ni-resist compression ring inserts Proprietary coatings improve durability
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Engine KitsKit Number Description Kit Number Description
IF3802160-6B In-Frame Kit STD OH3802160-6B Overhaul Kit STD
IF3802132-6B In-Frame Kit .50mm/.020 OH3802132-6B Overhaul Kit .50mm/.020
IF3802134-6B In-Frame Kit 1.00mm/.040 OH3802134-6B Overhaul Kit 1.00mm/.040
IF3802100-6B In-Frame Kit STD OH3802100-6B Overhaul Kit STD
IF3802102-6B In-Frame Kit .50mm/.020 OH3802102-6B Overhaul Kit .50mm/.020
IF3802104-6B In-Frame Kit 1.00mm/.040 OH3802104-6B Overhaul Kit 1.00mm/.040
IF3802747-6B In-Frame Kit STD OH3802747-6B Overhaul Kit STD
IF3802764-6B In-Frame Kit .50mm/.020 OH3802764-6B Overhaul Kit .50mm/.020
IF3802765-6B In-Frame Kit 1.00mm/.040 OH3802765-6B Overhaul Kit 1.00mm/.040
IF3802487-6B In-Frame Kit STD OH3802487-6B Overhaul Kit STD
IF3802493-6B In-Frame Kit .50mm/.020 OH3802493-6B Overhaul Kit .50mm/.020
IF3802495-6B In-Frame Kit 1.00mm/.040 OH3802495-6B Overhaul Kit 1.00mm/.040
IF3802561-6B In-Frame Kit STD OH3802561-6B Overhaul Kit STD
IF3802562-6B In-Frame Kit STD OH3802562-6B Overhaul Kit STD
IF3802564-6B In-Frame Kit .50mm/.020 OH3802564-6B Overhaul Kit .50mm/.020
IF3802565-6B In-Frame Kit 1.00mm/.040 OH3802565-6B Overhaul Kit 1.00mm/.040
IF3802060-6B In-Frame Kit STD OH3802060-6B Overhaul Kit STD
IF3802062-6B In-Frame Kit .50mm/.020 OH3802062-6B Overhaul Kit .50mm/.020
IF3802064-6B In-Frame Kit 1.00mm/.040 OH3802064-6B Overhaul Kit 1.00mm/.040
IF3802170-6B In-Frame Kit STD OH3802170-6B Overhaul Kit STD
IF3802172-6B In-Frame Kit .50mm/.020 OH3802172-6B Overhaul Kit .50mm/.020
IF3802174-6B In-Frame Kit 1.00mm/.040 OH3802174-6B Overhaul Kit 1.00mm/.040
IF3802757-6B In-Frame Kit STD OH3802757-6B Overhaul Kit STD
IF3802758-6B In-Frame Kit .50mm/.020 OH3802758-6B Overhaul Kit .50mm/.020
IF3802759-6B In-Frame Kit 1.00mm/.040 OH3802759-6B Overhaul Kit 1.00mm/.040
IF3802251-6B In-Frame Kit STD OH3802252-6B Overhaul Kit STD
IF3802252-6B In-Frame Kit .50mm/.020 OH3802252-6B Overhaul Kit .50mm/.020
IF3802253-6B In-Frame Kit 1.00mm/.040 OH3802253-6B Overhaul Kit 1.00mm/.040
IF3802248-6B In-Frame Kit STD OH3802248-6B Overhaul Kit STD
IF3802249-6B In-Frame Kit .50mm/.020 OH3802249-6B Overhaul Kit .50mm/.020
IF3802250-6B In-Frame Kit 1.00mm/.040 OH3802250-6B Overhaul Kit 1.00mm/.040
*IF kits include: 6 Piston Kits, Upper Gasket Set, Main Bearings with Thrust Washers, Rod Bearings and an oil pan installation gasket kit.
*OH Kits include: 6 Piston Kits, Upper and Lower Gasket Sets, Main Bearing with Thrust Washers, Rod Bearingsand an oil pan installation gasket kit.
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Cylinder ComponentsPart Number Description Piston Kit With Pin Ring Set Piston Pin Retainers
A3802160 Piston Kit, STD A3802160WP A3802421 A3934048 A3920691 (2)
A3802132 Piston Kit, .50mm/.020 A3802132WP A3802422 A3934048 A3920691 (2)
A3802134 Piston Kit, 1.00mm/.040 A3802134WP A3802423 A3934048 A3920691 (2)
A3802060 Piston Kit, STD A3802060WP A3802040 A3934048 A3920691 (2)
A3802062 Piston Kit, .50mm/.020 A3802062WP A3802042 A3934048 A3920691 (2)
A3802064 Piston Kit, 1.00mm/.040 A3802064WP A3802044 A3934048 A3920691 (2)
A3802100 Piston Kit, STD A3802100WP A3802421 A3934048 A3920691 (2)
A3802102 Piston Kit, .50mm/.020 A3802102WP A3802422 A3934048 A3920691 (2)
A3802104 Piston Kit, 1.00mm/.040 A3802104WP A3802423 A3934048 A3920691 (2)
A3802747 Piston Kit, STD A3802747WP A3802421 A3934047 A3920691 (2)
A3802764 Piston Kit, .50mm/.020 A3802764WP A3802422 A3934047 A3920691 (2)
A3802765 Piston Kit, 1.00mm/.040 A3802765WP A3802423 A3934047 A3920691 (2)
A3802248 Piston Kit, STD A3802248WP A3802421 A3934047 A3920691 (2)
A3802249 Piston Kit, .50mm/.020 A3802249WP A3802422 A3934047 A3920691 (2)
A3802250 Piston Kit, 1.00mm/.040 A3802250WP A3802423 A3934047 A3920691 (2)
A3802757 Piston Kit, STD A3802757WP A3802750 A3934047 A3920691 (2)
A3802758 Piston Kit, .50mm/.020 A3802758WP A3802863 A3934047 A3920691 (2)
A3802759 Piston Kit, 1.00mm/.040 A3802759WP A3802864 A3934047 A3920691 (2)
A3802561 Piston Kit, STD A A3802561W
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