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DURING THE AUTOMOTIVE ENGINEERING EXPO
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AUTOMOTIVE-CIRCLE.COM/AEC
CONGRESS PROGRAMME
THE TECHNICAL CONGRESS ALONG THE CAR BODY PROCESS CHAIN
For the 3rd time, after 2013 and 2015, the AUTOMOTIVE ENGINEERING CONGRESS will again be the place to discuss all current aspects of car body manufacturing, car body painting and final assembly in Nuremberg from May 30 – 31, 2017. Parallel to the AUTOMOTIVE ENGINEERING EXPO, the congress discusses future trends, recent progress and trailblazing practical approaches made by renowned suppliers and institutes in the fields of car body construction, production, assembly and painting of series vehicles, as well as the subsequent final assembly.
Under the motto “The right materials and suitable processes in the entire digital car body process chain”, a special focus will be on holistic, cross-trade approaches for improved production flexibility, cost efficiency, lightweight design and sustainability in both product and process.
CONGRESS HIGHLIGHTS
• 64 technical presentations with focus on the process chain“painted car body” as well as on final assembly• 4 plenary sessions with profund insights on current developments in key topics, discussed by OEM experts• Daily theme-focussed guided tours for congress participants through the exhibition
INTERNATIONAL AUDIENCE
The international congress is aimed at automotive engineers from the fields of pre-development, development, planning and production, as well as their engineering service providers and system suppliers.
SUPPORTED BY
PROGRAMME COMMITTEE AND CONGRESS CHAIR
Dr. Sibylle Freitag
Presidium
Automotive Circle, DE
Prof. Dr. Klemens Rother
University of Applied
Science Munich, DE
Franziska Moennig
Director Presidium
Automotive Circle, DE
Dr. Dirk Meine
Presidium
Automotive Circle, DE
PARTICIPANTS STRUCTURE (data based on AEC 2015)
65 %
28 %
4 %
3 %
AUTOMOTIVE MANUFACTURERS
AUTOMOTIVE SUPPLIERS
INSTITUTES / AUTHORITIES
OTHERS
CONGRESS + EXHIBITION: VARIOUS POSSIBILITIES AND VALUABLE CONTACTS
Combine your congress participation with a visit to the AUTOMOTIVE ENGINEERING EXPO. No other exhibition in the world offers
this clear focus on the car body process chain – from concept to final assembly. At the same time, the core topics will be car body
manufacturing, painting and final assembly. Approx. 100 exhibitors will present their products and services and offer a detailed
insight into their latest developments. The AUTOMOTIVE ENGINEERING EXPO is therefore the ideal platform to learn more about
latest trends and innovations across all production fields and to make on long-term contacts within the automotive industry.
EXHIBITION HIGHLIGHTS
• Presentation Arena Here, exhibitors will speak about their products in detail. Participation is free of charge for all visitors.• Innovation Alley Guided exhibition tours bring visitors to outstanding innovations, which were honored by the OEM and OES Advisory Board with an AEE Innovation Star 2017.• Showcase The best car bodies and hang-on parts, which were discussed and presented at the EuroCarBody as well as at the conference “Doors and Closures” – on display.• Networking Congress attendees are invited to network exclusively with exhibitors. When and where? Directly after the 1st congress day, on May 30th.
PRODUCT RANGE
The AUTOMOTIVE ENGINEERING EXPO offers automotive components and parts, automotive production facilities and line components, hardware and software for design, development and process digitalization, materials and semi-finished products, forming and shaping technology, joining technology, surface technology, quality assurance/ testing and measurement technology
as well as engineering services.
ALL DETAILS AND LIST OF EXHIBITORS AT: WWW.AUTOMOTIVE-ENGINEERING-EXPO.COM
FREE EXHIBITION
TICKET for all congress
attendees!
8.00 h8.45 h
9.00 h
Registration at NCC WestWelcome address and congress introductionFranziska Moennig, Dr. Dirk Meine, Automotive Circle, DE
Impulse!The path toward a continuous virtual engineering process chain in vehicle developmentDr. Bernd Brinkmeier, Siemens Industry Software GmbH, DE
OEM Panel discussion:“We need to talk!“ – What is required to boost an efficient CAE across the car body product and process chain?Invited panelists include OEM experts representing Adam Opel AG, DE / Audi AG, DE / Jaguar Land Rover Ltd., UK
3 Final assembly
3.1 Challenges and solution concepts for the integration of electric vehicles into automobile assembly linesMichael Weis, Ingenics AG, DE
3.2 Worker path simulation and optimi-zation in final assembly based on the production programTobias Herwig, IPO.Plan GmbH, DE
3.3 Adaptive direct fastening of car body parts – Connecting different materials independent from tolerancesJürgen Hierold, Deprag Schulz GmbH & Co., DE
3.4 Assist gap measurementsDr. Daniel Härter, Z-Laser Optoelektronik GmbH, DE
1 Car body parts
1.1 Quality tracking – Integration of the standardisation of a material tracking system of the European steel industry in coil processingBernhard Köhler, Schuler Automation GmbH & Co. KG ,DE
1.2 Hot or cold? From material properties to lightweight designDr. Julia Mura,Thyssenkrupp AG, DE
1.3 Hot, w-temper and warm forming of high strength aluminium – A compari-son between virtual process modeling and the manufacturing on a full scale aluminium production lineChristian Koroschetz, AP&T Automation, Pressen & Werkzeuge Vertriebs-GmbH, DE
1.4 Manufacturing of laser welded AZ31-magnesium tubes for use in hydroformingTim Becker, Finow Automotive GmbH, DE
2 Body shop technologies
2.1 Joining methods for multi-material structures in automotive applications: State of Art, development and outlookNico Naumann, EDAG Production Solutions GmbH & Co. KG, DE
2.2 Hybrid joining in the car body – How joining technologies influence each otherAndreas Kiefer, Atlas Copco / SCA Schucker GmbH & Co. KG, DE
2.3 Microstructure and mechanical pro-perties of friction spot welded AM50 magnesium alloyJunjun Shen, Helmholtz-Zentrum Geesthacht Zentrum für Material- und Küstenforschung GmbH, DE
2.4 FDR – Automated setting of blind rivets and rivet nuts without preholesFrank Podeslak, GESIPA Blindniettechnik GmbH, DE
10.15 h
10.45 h
11.15 h
11.45 h
PARALLEL SESSIONS
OPENING
4 Surfaces/paint shop technologies
4.1 Fast and precise optimization of surface activation with the novel liquid-needle techniqueDr. Daniel Frese, Krüss GmbH, DE
4.2 100% inline monitoring of surface statesCélian Cherrier, Automation W+R GmbH, DE
4.3 Primer-less electrostatic painting of exterior plastic parts with carbon nanotube technologyDr. Marie Hurtgen, Nanocyl SA, BE
4.4 Latest development of thin-film pre-treatment technologyDr. Dietmar Chmielewski, Chemetall GmbH, DE
TUESDAY / 30 MAY 2017
9.55 h
GUIDED EXHIBITION TOURS FOR CONGRESS PARTICIPANTS At 12.15 h, all interested attendees will meet for 2 expert guided tours to the highlights of the AUTOMOTIVE ENGINEERING EXPO. Each tour ends at the Showcase, where latest car bodies and parts will be on display and available for detailed inspection.
TOUR 1: MATERIALS AND SURFACES TOUR 2: JOINING TECHNOLOGY
• Lunch for all congress participants in the exhibiton area • Time for an individual visit to the exhibition
Networking: Coffee & Contacts
OEM PANEL DISCUSSION
Networking: Coffee & Contacts
PANEL DISCUSSION WITH OEM EXPERTS New this year: In four panel discussions on current key topics of automotive engineering, each kicked off by a preceding impulse presentation, interna-tional OEM and supplier experts share their views on necessary future developments, actively involving members of the AEE/AEC-Advisory Board.
18.00 h End of the first congress day
Steffen MüllerAudi AG
Dr. Udo HänleBMW Group
Dr. Antonio FugantiFiat Chrysler Automobiles
Andrew FosterJaguar Land Rover
Dr. Thomas RudlaffDaimler AG
Dr. Ralph StengerAdam Opel AG
Jean Michel DemaldentRenault S.A.S.
Marc BrosigVolkswagen AG
International OEM Advisory Board:
14.45 h
15.15 h
15.45 h
16.15 h
PARALLEL SESSIONS
PLENARY SESSION
3 Final assembly
3.5 Worker assistance by automated robot-guided joining processes in the underbody assembly of vehiclesMatthias Scholer, Zentrum für Mechatronik und Automatisierungstechnik gGmbH, DE
3.6 Assistive robots in assembly environ-ments: Safe human-robot collaboration and mobile manipulationProf. Dr. Norbert Elkmann, Fraunhofer Institute for Factory Operation and Auto-mation IFF, DE
3.7 Smart Automobile Final Assembly – Status and outlook on 2025, using the example of Human-Robot-CollaborationTobias Katai, Ingenics AG, DE
1 Car body parts
1.5 Impact of laser blanking on automobile series production processesBernhard Köhler, Schuler Automation GmbH & Co. KG, DE
1.6 Body assembly – State-of-the-art clinching technology and applicationDr. Peter Bieling, Tünkers Maschinenbau GmbH, DE
1.7 Hybridforming – a combined deep drawing and compression molding process for forming metal sheets with thermoplastics (LFT) to hybrid partsTobias Kloska,University of Siegen, Insti-tute of Automotive Lightweight Design, DE
1.8 Long-life tool developments for improving surface quality in robotised grinding and sanding processesMartin Pischel, Hermes Schleifmittel GmbH, DE
2 Body shop technologies
2.5 Mechanically attached fasteners in special materials: Hot formed steel - magnesium - sandwich-platesPeter Schmid, Profil Verbindungstechnik GmbH & Co. KG, DE
2.6 New joining technology for installation of self-piercing light weight nuts in car body partsDr. Markus Hirschmann, RIBE Richard Bergner Verbindungstechnik GmbH & Co. KG, DE
2.7 Influence of process parameters on gap bridging and seam roughness in the remote laser welding of steel and aluminum Dr. Florian Albert, Scansonic IPT GmbH, DE
2.8 Laser Beam Shaping as enabler to optimise joining applicationsYvonne Gürtler, Trumpf Laser- und Sys-temtechnik GmbH, DE
4 Surfaces/paint shop technologies
4.5 Rheological adjustments of oxidatively curing cavity preservation systems to realise a variety of applicationsTobias Röder, Fuchs Schmierstoffe GmbH,DE
4.6 Simulation of the application of cavity waxes in carsDr. Stefan Hildenbrand, Pfinder KG, DE
4.7 Energy- and cost-efficient coating of automobile partsAldin Turudic, Novatic Coatings Group, DE
4.8 Paint shop simulation providing accu-rate results of body in whites on CAD workstations overnightDr. Martin Schifko, ESS Engineering Software Steyr GmbH, AT
AFTER-WORK-PARTY The Automotive Circle invites all congress delegates and exhibitors to the After-Work-Party on Tuesday, 30 May 2017, at 18.00 h in the exhibition hall. Meet and network with your business partners, clients and colleagues in a relaxed atmosphere whilst enjoying snacks, drinks and music.
TUESDAY / 30 MAY 2017
17.00 h Impuls!Big data management – I spy with my little eyeDr. Frank Breitenbach, EDAG Production Solutions GmbH & Co. KG, DE
OEM Panel Discussion:“Needle in a haystack” – How many and what data do we really need? Invited panelists include OEM experts representing Daimler AG, DE / Volkswagen AG, DE / Volvo Car Company, SE
OEM PANEL DISCUSSION
16.45 h
PARALLEL SESSIONS
PLENARY SESSION8.00 h8.45 h
9.00 h
Registration at NCC WestIntroduction to the 2nd congress dayFranziska Moennig, Dr. Dirk Meine, Automotive Circle, DE
Impulse!EPSILON-project: A small electric passenger vehicle with maximized safety and novel lightweight body architectureKristian Seidel, RWTH Aachen University, Institut für Kraftfahrzeuge, DE
OEM Panel Discussion:Visions of the future – Car body manufacturing in the age of e-mobility, autonomous driving and additive manufacturingInvited panelists include OEM experts representing BMW Group, DE / Daimler AG, DE / Renault SAS, FR
7 Car body materials/aluminium
7.1 Simultaneous Engineering of aluminum body closures sheets – Integrating require- ments for functional design, manufac-turing process and material selectionThom Hermens, Aleris Aluminum Duffel, BE
7.2 Laser-remote weldable monolithic alu-minium alloy opens new opportunities in car body engineeringStefan Kempa, Constellium Switzerland AG, CH
7.3 Innovative aluminium BiW solutions for the challenges of future mobilityRoland Hartmann, Novelis Inc., DE
7.4 Innovative laser based material sorting machine with pre-ablation for produc-tion scrap metalEdwin Büchter, Clean Lasersysteme GmbH, DE
5 Car body parts
5.1 A unique adhesive solution for a composite high-performance B-pillarManuel Kesseler, L&L Products of Europe SAS , FR
5.2 Casting process simulation as a me-thodological component of the virtual development and process chain for robust productsDr. Sebastian Tewes, Magma Gießerei-technology GmbH, DE
5.3 Capability of modern HP-DC alloys for aluminum structure partsDr. Stuart Wiesner, Aluminium Rheinfelden Group, DE
5.4 System concepts of acoustic quality control in press linesDr. Michael Weidner, Saab Medav Techno-logies GmbH, DE
6 Body shop technologies
6.1 Spotwelding as strategic tool in gobal BIW shopsUlrich Mues, Matuschek Messtechnik GmbH, DE
6.2 A new joining method for the produc-tion of flexible and modular body-in-white structuresFan Zhang, University of Siegen, Institute of Automotive Lightweight Design, DE
6.3 Advanced low heat input arc processes for thin sheet metal applicationsDr. Herbert Staufer, Fronius International GmbH, AT
6.4 BiW brazing and welding with triple spot moduleDr. Axel Luft, Laserline GmbH, DE
10.15 h
10.45 h
11.15 h
11.45 h
8 Surfaces/paint shop technologies
8.1 Changes in the paintshop due to new lightweight and full-electric drive car body designsThomas Berger, Eisenmann SE, DE
8.2 A new generation conveyor system to meet OEM needs for flexibility and efficiencyAntonio Zaza, Marc Michel, Geico S.p.A./Taikisha Ltd., IT
8.3 Innovative car body paint curing from the insideDr. Johannes T. Grobe, Dürr Systems AG, DE
8.4 Innovative quality monitoring for the automotive coating process – Inline measurement of the sprayMeico Hecker, Simon Rosenkranz, AOM-Systems GmbH, DE
WEDNESDAY / 31 MAY 2017
GUIDED EXHIBITION TOURS FOR CONGRESS PARTICIPANTS At 12.15 h, all interested attendees will meet for 2 expert guided tours to the highlights of the AUTOMOTIVE ENGINEERING EXPO. Each tour ends at the Showcase, where latest car bodies and parts will be on display and available for detailed inspection.
TOUR 3: PART PRODUCTION AND QUALITY CONTROLTOUR 4: JOINING TECHNOLOGY
• Lunch for all congress participants in the exhibiton area • Time for an individual visit to the exhibition
9.55 h Networking: Coffee & Contacts
OEM PANEL DISCUSSION
Networking: Coffee & Contacts
PARALLEL SESSIONS
AT A GLANCE All information and updates about the congress, the speakers, the
abstracts as well as all terms and conditions can be found in detail on:
www.automotive-circle.com/aec
14.45 h
15.15 h
15.45 h
16.15 h
7 Car body materials / composites
7.5 Mass reduction for mass production: Resin systems for high-volume com- posite productionDr. Rainer Koeniger, Dow Deutschland Anlagengesellschaft mbH, DE
7.6 Matrix resins for fiber reinforced materials with thermoplastic behavior during manufacturing and thermoset component propertiesThomas Kowalik, Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM, DE
7.7 Light, tough and efficient – composite solutions for direct paintable exterior partsDr. Leif Ickert, Evonik Industries AG, DE
7.8 Surfaces for direct paintability of fibre reinforced plastics without surface pretreatmentThomas Kremen, Nolax AG, CH
5 Car body parts
5.5 Thermoplastic lightweight solutions suitable for large-scale production of continuous fiber-reinforced plastic partsStefan Fenske, KraussMaffei Technologies GmbH, DE
5.6 Mass production of fiber reinforced profiles for car bodies, drivetrains and chassisDr. Klaus Jansen, Thomas GmbH + Co. Technik + Innovation KG, DE
5.7 New concepts for the economical processing of composite materialsDr. Peter Mueller-Hummel, MAPAL Fabrik für Präzisionswerkzeuge Dr. Kress KG, DE
5.8 From thermosetting to thermoplastic composite materials: Automotive appli-cations in structural componentsMassimiliana Carello, Politecnico di Torino, Mechanical and Aerospace Engi-neering Department, IT
6 Simulation / data management
6.5 Methods for the CAE based concept stage – Obtainment of a high level of maturity in the pre-development stageFrancesco Accollo, Altair Engineering GmbH, DE
6.6 Geometric accuracy of a design based process chain simulation in comparison to the results of real car body manufacturingPatrick Ackert, Fraunhofer Institute for Machine Tools and Forming Technology, DE
6.7 Systematic quality assurance in car body constructionTorsten Brändle, Carl Zeiss Industrielle Messtechnik GmbH, DE
6.8 New challenges require new solutions: How to increase efficiency in robot programming and simulationJens Fetzer, Cenit AG, DE
8 Surfaces/paint shop technologies
8.5 Dryers in automobile painting: Lowering emissions and raising energy efficiency via load controlled volume flow adjustmentDr. Olaf Neese, Clausthaler Verfahrens- und Energietechnik GmbH, DE
8.6 GPU-accelerated fluid simulation by the example of water management tasks in the automotive industryDr. Martin Schifko, ESS Engineering Software Steyr GmbH, AT
8.7 Inline measurement of coating layer thicknesses and materials analysis along the car body process chainDr. Tobias M. Weber, Phototherm Dr. Petry GmbH, DE
8.8 Implementation of statistical design of experiments (DoE) in evaluating the visual appearance of materialsProf. Dr. Francisco Martínez-Verdú, University of Alicante, ES
WEDNESDAY / 31 MAY 2017
16.45 h
18.00 h End of the congress
17.00 h Impulse!How aluminium can enable a transition towards a low carbon footprint mobilityPatrik Ragnarsson, European Aluminium, BE
OEM Panel Discussion:“It’s the economy, stupid!” – What will be the choices for the car body material mix of the future?Invited panelists include OEM experts representing Fiat Chrysler Automobiles S.p.A., IT / Ford Forschungszentrum Aachen GmbH, DE Volkswagen AG, DE
CONCLUSION
OEM PANEL DISCUSSION
Subject to change. Last update dated February 24, 2017 / Pictures: Heiko Stahl for NürnbergMesse and Automotive Circle
YOUR KEY-CONTACTS:
EXHIBITION
NürnbergMesse GmbH
T +49 911 8606-4900 F +49 911 8606-4901
visitorinformation@nuernbergmesse.de www.automotive-engineering-expo.com
CONGRESS
Vincentz Network Automotive Circle Plathnerstr. 4c DE-30175 Hannover
T +49 511 9910-377 F +49 511 9910-379
congress@automotive-engineering-expo.com www.automotive-circle.com
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