advanced manufacturing - hedweld.com.auhedweld.com.au/.../hedweld-advanced-manufacturing... ·...

www.hedweld.com.auThrough innovation we provide improved safety and efficiency

Advanced ManufacturingHedweld are proud to provide engineering, metal processing and fabrication services to assist Australian manufacturers and businesses in maintaining global competitiveness.

Hedweld’s new metal processing plant houses some of the world’s most technologically advanced machinery to improve metal processing and manufacturing efficiencies, quality and cost.

Hedweld specialise in:

• Manufacturedsolutionstocomplexproblemswiththeabilitytomakeanideaareality.Frominhousedrafting,tomachiningandgeneralfabrication,blastandpaint through to delivery.

• High volumematerial processing utilising CNCmachining, laser and plasmacutting of sheet metal, plate and structural sections. Providing reduced production lead times, consistent manufacturing quality and on time delivery.

• High and low volume manufacturing quantities, including prototype andresearch & development requirements.

StaygloballycompetitiveAustralianmanufacturersandinfrastructurebusinessescanstaygloballycompetitiveduetoHedweld’s:

• Productionofhigh-qualityproductsandservices

• Investmentinadvancedtechnologies

• Growingskilledlabourforce

• Inhouseengineeringanddraftingcapabilities

• Abilitytoprovideuniqueandinnovativesolutions

• Repeatability

PartneringHedweld OverviewEstablishedin1980theHedweldGroupofCompaniesisaworld leader in thedesign,manufacture anddistributionof technologically advanced, innovative and specialised products & services for the agricultural, mining and construction industries. Hedweld’s products offer customers high quality and improved safety with a focus on delivering significant productivity gains and efficiencies.

Hedweld’s advanced manufacturing facility in Mt Thorley, NSW,alsoprovides localmetalprocessingservices to thebroadermanufacturingandconstructionindustries.

Australian businesses should no longer feel commercial pressure to send

manufacturing work overseas.

AwardedtheNSWPremier’sExporteroftheYearfor2011,2012, 2013 and 2015, Hedweld has maintained growthby adapting tomeet customerneeds.Hedweld currentlyexportsto32countries.

Having been in the engineering, metal processing,fabrication andmanufacturing business for 36 years theHedweld team has a wealth of experience, alongwith abroadmixoftertiary,technicalandtradequalifications.Wearecommittedtoworkingwithourcustomerstoachievethebestoutcomes.

Hedweld’shighlyskilledengineersandrobotoperators will discuss your production needs, design an efficient process and jigging to ensure you get the most outofour2stationroboticcapabilities.

Reducecosts&increaseproductionoutputusingroboticwelding

In our experience, the welding robots have created a 30% to 70% cost reduction in the manufacturing process.

Motoman MH50-80 Arc Welding Robot ��l� �Dual welding cells can handle material

upto4750Lx2500Wand

2050Lx2500mmW

��l� ��Equippedwith2tonnerotators

��l� �350AOTCwelder

OTC Almega AX-V16 Arc Welding Robot ��l� �2horizontal/flatbaystohandlematerialupto

1000Lx1000Wx400H

��l� ��1verticalbaywithrotatortohandlematerial

upto1300Lx1000Wx200H

��l� �500AOTCwelder

Hedweldisexperiencedinpartneringlocallyandglobally.

Ourpartnersinclude:

• OriginalEquipmentManufacturers(OEMs)

• SteelManufacturersandDistributors

• LargeMultinationalCompanies

• ResearchOrganisationsandUniversities

• OpenCutMiningCompanies

• OurinternationalnetworkofAgentsandDistributors.

RepeatabilityandconsistencyExperienceourexpertisein:

4�� BeamlineLaserProcessing

4�� �SteelPlatePlasmaandOxyCuttingwithbevelandKcutting

4��� �LaserCutting

4��� CNCMachiningandTurning

4��� RoboticWelding

4��� PipeBendingandRolling

4 GuillotiningandCropping

4 PressBrakeandPanbrake

4 Power Pressing

4 Design and drafting solutions including prototypes, tooling and jigging.

www.hedweld.com.au

3D Beamline Laser Tube Cutter �l� �High speed, high accuracy processing of

Pipeupto400mmD,RHS&Structuralsteelsectionsupto300mmsquarex8mL

�l� �360degreeswivelcuttingtorchforfullbevel&3Dcuttingoptions

�l� �IntegratedDrilling&Tappingunitallowscompletion of parts in a single process

Okuma 5-axis machining centre �l� �5-axissimultaneousmachiningcapabilityl� �600Lx600Wx400Hmachiningwindow�l� 48stationautomatictoolmagazine

Kinetic K4000 XMC Plasma Profile Cutter��l� �1.6mmto50mmsteel

plate plasma cutting upto3.2mx9mplatesize

��l� �Oxygencuttingoptionforplatesupto150mmthick

��l� �24stationautomatictoolmagazineofferingdrillingupto100mmD(+/-0.1)&tappingupto2”

l� �Eliminates the need for secondary machiningprocessestherebyreducingtheoverall costs of profile cut parts

Okuma 4-axis machining centre �l� 4-axismachiningupto1000LX200Dl� �1500Lx600Wx700Hmachiningwindow�l� 48stationautomatictoolmagazine Okuma Space Turn LB300-M CNC

lathe ��l� �High production turning of

smaller componentsl� �300Lx250Dturning

capabilityl� 60mmdiameterspindlebore

withautomaticbarfeed�l� �12automatictoolmagazine

withlivetoolingcapabilityformachiningslots,keyways,etc

Kinetic K5600 Plasma/Oxy Profile Cutter���l� �Thisisthefirstofitskind

in the world and uses pass thrutabletechnology

��l� �45degreecuttingcapabilityonPlasma&Oxytorchesallowingbevel&‘K’cuttingability

Amada CO2 Laser Cutter �l� �Enhances processing speeds and

productivityinthethintomediumthickmaterial range

�l� �Highdegreeofaccuracy,qualityandstableprocessing

�l� �Cleancuttingofstainlesswithoutcontamination

�l� �Goodsurfacefinishwithminimaltonoclean up required

www.hedweld.com.auThrough innovation we provide improved safety and efficiency

Manufacturers and Suppliers of:

MHG00

25313

1020

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Contact InformationHedweldEngineeringPtyLtd5ThriftCloseMtThorleyNSW2330

Office Ph: 02 6574 0000 Fax: 02 6574 0099

enquiries@hedweld.com.auwww.hedweld.com.au

Moremanufacturingcapabilities

NewinnovationinSteelStorage-HedweldPlateStation

HedweldhasdesignedandmanufacturedthePlateStationconsistingof11cassettes,whichacceptplatedimensionsof2400x6000mm,withthicknessesrangingfrom6mmupto50mm.

This product offers:

• Improvedsafetybyminimisingmanualhandlingissues

• Efficiencybyreducingthestoragespacerequiredandbycentralisingplatesteelstorage

• Asimplifiedmanufacturingsequenceandworkcellarrangement,savingtimeinaccessingtheplatesutilisedinthefabricationprocess

• Theautomationofthesystemofcontroloverstockresources.

Traditional ToolingPower Presses:���l� �a65tonnepressandan80tonnepress

Lathe - Manual Turning:���l� �350mmswingoverbed/450mmswingover

gapupto3000mmL

Guillotine:���l� 2400mmwidecapacity,upto6mmthickness

Radial Arm Drill:���l� �1600Lx1200Wx1100Hdrillingandreaming

to2”

Line Boring���l� upfrom30mmdiameter

3 Dimensional CNC Mandrel Bender �l� �3DimensionalSiemensCNCController�l� �CNClengthfeed,rotation&anglebending�l� �Bendingcapacity:76mmx3mmODxWall

thickness(mildsteel)�l� �Bendingradiusrange:20mm~200mm�l� �Bendinganglerange:0~190Degrees�l� �EffectiveMandrelLength:6000mm

Panbrake���l� �3200mmx4.0mmfoldingcapacityformild

steel,(2mmforstainless)���l� �NCDigitalProgrammablecontroller,

99stationseachwithsequencesteps���l� �Intergratedballscrewbackgaugewithrear

rollertransfertable

Press Break:���l� 200tonneX3000mmLcapacity