accurl genius cnc press brake - moore machine tools...developed by hoerbiger close the gap between...
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ACCURL Genius CNC Press Brake w/CNC Crowning
ACCURL® GENIUS Series press brake features an automatic CNC crowning system for
improved quality and a servo driven back gauge for increased speeds.
User friendly DELEM DA66T CNC control unit.
Frame produced using ST44 steel from Germany, dimensioned through FEA.
Tough construction with the same solid framework we use for all ACCURL Press Brakes.
Up to 11-axis plus CNC Crowning:
• Y1, Y2 precision ram positioning.
• Precision servo-driven back gauge.
• CNC motorized wave crowning.
Bosch-Rexroth hydraulic valve block, pump and valves or Hoerbiger ePraX Servo System.
Hardened, ground tools and quick clamps for easy tools adjustment included as standard. Hydraulic Clamping Available from Wilson or Wila. Stand-By and inverter motor drive for Green energy-saving drive.
DSP-AP laser safety: lowered speed change point and auto-blanking for box bending
Usage of high-tech boring machines for extreme precision parts:
• ACCURL® uses the best components to guarantee long-lasting, high-precision machines.
Built in safety systems (light guards & Laser beam safety photocells as standard.
ABOUT ACCURL® CNC Bending ACCURL® innovations are based on years of experience. These constant innovations have resulted in
the Accurl-Genius Press Brake line. The Genius line provides faster bending and a better return on
investment. ACCURL® Press Brakes will allow you to mass produce precision parts effectively and
decrease your cost per part.
Why buy an ACCURL CNC bending system?
> We are a true technological partner.
We recommend balanced solutions to our client; solutions based on a realistic needs analysis.
> We are CNC Bending specialists.
We offer an efficient and proven working process.
> As sheet metal machinery pioneers,
We have more than a decade of experience and installations.
CNC CONTROL UNIT: ACCURL®has chosen the very powerful DELEM DA66T CNC Control, which has been specially designed for bending. Some of the features are:
DELEM DA66T CNC Control Unit: • 17” high resolution color TFT• Full touch screen control (IR-touch)• Full Windows application suite• 2D graphical touch screen programming mode• 3D visualization in simulation and production• USB, peripheral interfacing• Open system architecture• Sensor bending & correction interface• Storage capacity 1 GB - 3D graphics acceleration• Delem Modu-sys compatibility• Control of up to 10 axis
BACKGAUGE: Perfect Positioning:
The ACCURL® options for back gauge systems & material handling complete the CNC Press Brake.
ACCURL® press brakes are equipped with a precision, heavy duty steel backgauge to ensure the
best repetitiveness and high precision in axes positioning.
•Possibility to choose different shapes of the fingers
•Backgauge on linear guide directly mounted to machine frame
STANDARD TOOLING:
ePrAX® control - THE servo Drive
NEW 2016
Efficient - Fast - Precise
Alle Rechte, Irrtümer und Änderungen vorbehalten.© Copyright HOERBIGER 2016AAT3IHY011X201610 2
ePrAX®control - THE servo Drive
Schematic overview
1 - Press drive left 2 - Press drive right3 - Drive controller right/left4 - Cylinder right left (not included)
1
2
3
3
CNC
linear scale
linear scale
4
4
3
Alle Rechte, Irrtümer und Änderungen vorbehalten.© Copyright HOERBIGER 2016
AAT3IHY011X201610
Concept
The electrohydraulic ePrAX® control press system newly
developed by HOERBIGER close the gap between the valve
controlled ePrAX® basic and the servo driven high end
ePrAX® max solutions for press brakes. This systems is the
consistent further development of servo driven press brake
systems from HOERBIGER.
It is an electrohydraulic system which combines the advan-
tages of both drive technologies: Unlike an electric drive, it is
powerful and durable thanks to hydraulics, but owing to the
compact design dispenses with no external oil lines, making it
clean and leakage free to operate, because all the
components, are compactly integrated on the cylinder.
The ePrAX® control translates the electrical input from the
machine controller (CNC) in to mechanical linear motion*. To
accomplish this, the machine controller communicates with
the axis controller and subsequently with the motor controller.
The synchronized cylinders follow preselected profiles,
consisting of a working motion or a rapid motion, using
controlled tracing. The drive controls the position of the
bending tool - and its force during stamping - with a speed-
variable motor-pump unit.
* with mounted cylinder
by
Install&Perform
4
Alle Rechte, Irrtümer und Änderungen vorbehalten.© Copyright HOERBIGER 2016AAT3IHY011X201610
Customer Benefits
Fast - increased performance up to 10% by reducing the
cycle time
Precise - up to 5 µm positioning accuracy
Efficient - Fast - Precise
The ePrAX®control system is an innovative servo drive for
press brakes, featuring an extremely simple cylinder interface
without external tubing. The simple drive/cylinder interface
ensures easy installation of the customer‘s cylinder. As a
result, ePrAX®control offers customers the following benefits:
Benefits:
Efficient - improving energy efficiency of up to 50 %
compared to conventional systems and electromechanical
solutions
Flexible - strokes up to 400 mm realizable
Reliable - minimal risk of leakage
Whisper - reduced noise development
in all operating modes
Compact - creates new space at the
middle traverse
Compatible - simple integration into the CNC
Cost optimized - less installation and
service expenses; servo drive
Environmentally friendly - considerably reduced oil volume
Data per axis@ ø151 / ø145 mm cylinder dimensions
Einheit Unit
ePrAX® control 15
Volume flow l/min max. 16,7
Operating pressure bar max. 320
Pressing force kN max. 550*
Working stroke mm max. 400*
Rapid speed mm/s max. 200*
Working speed mm/s max. 10*
Positioning accuracy (depending on the used measuring system) mm 0,005
Drive power (standard) kW 6
Weight per servo drive kg 108
Installation senkrecht / vertical
Ambient temperature range °C 0 bis / to +40
Rust protection Oberfläche geschützt durch Korrosionsschutzöl Tank Außenflächen grundiert
Surface protected by protective oiltank outside surface primed
Interference resistance EMV gemäß / EMC according DIN 55011 / 61000-6-2
Voltage (controller) VAC 150 ~ 500
Power dissipation (controller) W 200
Oil volume l 34,5
5
Alle Rechte, Irrtümer und Änderungen vorbehalten.© Copyright HOERBIGER 2016
AAT3IHY011X201610
Technical Data
with cylinder dimensions 151 / 145 mm
Simplified circuit diagram
Blatt
Blatt
ePrAX controlBearb.
2
Urspr
u1dw_sim +
Datum
Datum HSYS
HADschematic
1
Änderung
0 76
Gepr
8 93
23
4
30.03.2016 HOERBIGER
3
2
=
Name
5
2.3.5EPLAN-Version:
Schutzvermerk nach ISO 16016Automatisierungstechnik GmbH
Altenstadt
optional
P
T
Druckventil werksseitig auf Minimaldruck eingestelltPressure valve adjusted to minimum pressureDruckventil werksseitig eingestelltPressure valve adjusted ex works
**
Druckflüssigkeit:Hydraulic medium:
Mineralöl nach DIN51524Mineral oil according to DIN51524
ROT
b
A
B
a b
A
P
B
T
T
b
Zylinder nicht im Lieferumfang
Cylinder not includedA
B
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