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Accord Template Summary
AT_CIP_1T1L_C1_Summary_R01 Page 1 of 22
Accord
Template Summary
AT_CIP_1T1L_C1_Summary_R01
Document: Accord Template Summary.
System: CIP Set 1 Tank : AT_CIP_1T1L_C1
Function: Clean In Position System with 1 CIP Tank
Revision: R01 20th May 2016
Accord Template Summary
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Introduction
Accord Template for CIP Set with 1 Tank and 1 Line
This document is to assist Engineering staff with installation and usage of Accord Template, it is
assumed that the reader is familiar with PLC programming, Scada setup, and Accord Builder.
This Accord Template for a small CIP Set, to provide cleaning for Process Equipment in Dairy,
Food, Beverage or Pharmaceutical type process plants.
The template maybe easily adapted for specific installations by renaming and modifying
equipment and program items in Accord Builder and in HMI applications.
Accord Template Summary
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Index
1. System Description ............................................................................................................. 4
2. Process Summary ............................................................................................................... 5
2.1 P&ID ............................................................................................................................ 5
2.2 Process Steps .............................................................................................................. 6
3. Installation ........................................................................................................................... 8
3.1 Requirements .............................................................................................................. 8
3.2 Installation ................................................................................................................... 9
3.2.1 Restoration in Builder ............................................................................................ 9
3.2.2 Import to Server ...................................................................................................10
3.2.3 Setup HMI Communication Service in Server ......................................................13
3.2.4 Setup Device Logging and Log Data Archiving ....................................................14
3.2.5 Loading HMI Design project .................................................................................16
4 Customisation.................................................................................................................19
4.1 Changing the Model Name. ........................................................................................19
4.2 Importing Modified Project ..........................................................................................20
4.3 Changing the Model reference in HMI .........................................................................20
4.4 To add an Equipment Item ..........................................................................................21
4.5 To add a Program Item ...............................................................................................21
4.6 To rename an Item ......................................................................................................22
4.7 To modify an Item .......................................................................................................22
Accord Template Summary
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1. System Description
The system will provide
1. Automatic and Manual Operation of all devices and instruments.
2. Automatic Control of CIP Program, with selectable Steps, Decisions and Setpoints
The system provides CIP for target system. There is full automatic operation, including the
ability to change step on or steps at any time. The program will run according to selections and
using the setpoints chosen and will automatically stop on critical alarms and resume on Alarms
reset and resume commands..
The system may be easily customised; It is easy to add or delete a tank, phase, step and also to
change any Step Time or Temperature Setpoint for any step in the system.
Step Order may be changed in Builder or Recipe Manager
Setpoint Values may also be changed in Builder or HMI or Recipe Manager.
Decision States may also be changed in Builder or HMI or Recipe Manager.
Template Contents
The Template includes the following
Item Name Editor
Process Drawing AT_CIP_1T1L_C1_DWG_R01.vsd/pdf Visio
Accord Builder Model AT_CIP_1T1L_C1_M_R01.bak Builder
Accord HMI project AT_CIP_1T1L_C1_HMI_R01 HMI
Accord S7 Library AT_CIP_1T1L_C1_S7_R01 Simatic Manager
Accord TIA Library AT_CIP_1T1L_C1_TIA_R01 Siemens TIA
Process Description CIP 1 Tank 1 Line Process Description R01 MS Word
Each part may be downloaded separately or as a combined file.
Accord Template Summary
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2. Process Summary
2.1 P&ID
LT 01
LSH 01
LSL 02
Heat
exchanger
TT 03 CT 03
FS
03
TT 02
V 02 V 04
V 05
V 07
CV 01
P 01
DRAIN
STEAM
WATER
SUPPLY
RETURN
V 09
TT 01
CIP
TANK
V 03 VSD 01
V 08
V 01
Detergent
LSL 11
Sterilant
LSL 12
P 11
V 11 V 12
V 06
DRAIN
AT_CIP_1T1L_C1
T Sexton
Accord Template CIP 1 Tank 1 Line
R 0.0 12/05/16
SV 01
P 12
The required CIP routine of Rinse, Detergent and Sterilant is selected by Operator making
selection Decisions on HMI.
The available selection Decisions are
Cold Detergent Wash A Cold Detergent Wash is Selected
Cold Final Rinse A Cold Final Rinse is Selected
Cold Middle Rinse A Cold Middle Rinse is Selected
Cold PreRinse A Cold Initial Rinse is Selected
Hot Detergent Wash A Hot Detergent Wash is Selected
Hot Middle Rinse A Hot Middle Rinse is Selected
Hot PreRinse A Hot Initial Rinse is Selected
Sterilant Wash A Sterilant Wash is Selected
Accord Template Summary
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2.2 Process Steps
There are 43 Steps configured in the Program and Steps are run according to Decisions.
1 Fill CIP Tank for Cold PreRinse
2 Cold PreRinse
3 Drain CIP Tank after PreRinse
4 Fill CIP Tank for Hot PreRinse
6 Hot PreRinse
5 Circulate to Heat Tank for Hot PreRinse
7 Drain Tank after Hot PreRinse
8 Fill CIP Tank for Cold Detergent Wash
9 Dose Detergent Cold
10 Cold Detergent Wash Circulate Tank
11 Cold Detergent Wash Check Strength
12 Push with Cold Detergent to Drain
13 Achieve Cold Detergent at CIP return
14 Cold Detergent Wash
15 Push Cold Detergent to Drain
16 Drain CIP Tank after Cold Detergent Wash
17 Fill CIP Tank for Hot Detergent Wash
18 Dose Detergent Hot
19 Hot Detergent Wash Circulate Tank
20 Hot Detergent Wash Check Strength
21 Push with Hot Detergent to Drain
22 Achieve Hot Detergent at CIP return
23 Hot Detergent Wash
24 Push Hot Detergent to Drain
25 Drain CIP Tank after Hot Detergent Wash
26 Fill CIP Tank for Cold Middle Rinse
27 Cold Middle Rinse
28 Drain CIP Tank after Cold Middle Rinse
29 Fill CIP Tank for Hot Middle Rinse
30 Heat Tank for Hot Middle Rinse
31 Hot Middle Rinse
32 Drain CIP Tank after Hot Middle Rinse
33 Fill CIP Tank for Sterilant Wash
34 Dose Sterilant
35 Push with Sterilant to Drain
Accord Template Summary
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36 Sterilant Wash
37 Drain CIP Tank after Sterilant Wash
38 Fill CIP Tank for Cold Final Rinse
39 Cold Final Rinse
40 Drain CIP Tank after Final Rinse
41 Fill CIP Tank to Flush CIP System
42 Flush System
43 Drain CIP Tank after Flush System
See AT_CIP_1T1L C1 Model Development.doc for more information.
Accord Template Summary
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3. Installation
This Template acts as a working system and a good template for similar systems. Systems may
differ in many ways; Item naming, Nr of items, Nr of Tanks, Nr of crystallisation stages, etc. The
following are brief guides to help customisation.
Please remember that changes made to the Model in Accord Builder will be also in Builder
documents and in PLC or Emulator after import and download. Changes will also be
automatically available in Accord Recipe, Plan and Reports.
3.1 Requirements
The use of the Template to deliver a working system requires Installation of Software and PLC
Hardware, PC Hardware.
Software
Accord Builder
Accord Server
Accord HMI or InTouch (64 tag licence)
PLC Editor: (Simatic Manager or TIA or equivalent)
OPC Server (Kepware or equivalent)
Optional Software
Accord Recipe Manager
Accord Batch
Accord Reports
MS Word, Excel
MS Visio to change drawing
InTouch Version 10.1
Hardware
Siemens PLC or compatible equipment, VIPA, Helmholtz..
Desktop or Panel PC with Windows 7 or later
Networking of PC and PLC via Ethernet
Accord Template Summary
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3.2 Installation
The following assumes that required editors and PLC hardware are installed and set-up.
3.2.1 Restoration in Builder
The Model .bak is loaded to Accord Builder. In Builder File menu select Restore and browse for
the .bak file AT_CIP_1T1L_C1_M R01.bak. Open this and the Model will be loaded in Builder.
The Model is loaded and may be modified.
Run the Consistency Check when ready to import to Server.
Accord Template Summary
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3.2.2 Import to Server
Following customisation the Model may be imported to Accord Server.
An OPC profile must be setup in Server before import. If the project is being downloaded to a
PLC then the PLC must be connected to the PC and the Accord PLC Library must be installed
in the PLC.
Setup of an OPC Profile for Emulator
For more information on this please refer to Accord Server Manual.
For this document the Accord Emulator is used. After testing Emulation the Project may be
downloaded to PLC at any time.
Accord Template Summary
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To Import the Module from Builder, use Import Project button in Server Project Manager Tab.
Import Project Screen
Use the Refresh button in bottom Right Hand corner to refresh project list if necessary.
Space may be reserved in Server for spare items to be added using Partial Downloads.
Accord Template Summary
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The import is then completed by pressing Download.
The Project should appear in the Server Project Manager tab field as above. The project is now
ready for Emulator. If downloaded to a PLC then it is ready for Operation.
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3.2.3 Setup HMI Communication Service in Server
In Server Settings tab select Communications, Advanced and select the Connection type and IP
Address as required.
Select Remote clients if the HMI Runtime is being run on another PC.
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3.2.4 Setup Device Logging and Log Data Archiving
Device Logging
All Devices may be logged. Logging is set up in the Settings Tab.
Select Historian and then select Devices to be logged and in the case of Values select the log
deadband, which is the change required to generate a new entry. Deadband values should be
large enough to not cause excessive logging to PC hard-drive. Types of devices for logging are
in the Groups drop down list and all the devices of a type will be presented when the Group is
selected.
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Log Database Archiving
Archiving is the storage of logged data to an archive database. These archives may be copied
from the PC using SQL copying.
Archiving is a background function, it does not require any events or interaction.
The Archive will occur when the log database is of the filesize specified in Max Size or after the
number of days specified and it may also be specified to only occur at an off-peal time.
Archiving uses PC resources and is usually set up for a time when background functions can be
implemented without causing any delay on other functionality.
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3.2.5 Loading HMI Design project
Open Accord HMI Design and load project by accessing the file AT_CIP_1T1L_C1.lhp. All items
will reference the Accord Model Project Name “CIP Set 1 Tank”.
Screens and Objects may be accessed by usual manner.
Connecting for Configuration
A connection to Accord Server is necessary for both modifications in HMI Design and for
running the HMI application in Runtime.
The following Mimic Screen should be present.
The Status in the bottom Left hand Corner should be Connected before modifications or
deploying to Runtime. Ensure Server is started before refreshing. If Status shows Disconnected
then click on Disconnected and a popup for Configuration appears.
Use the Refresh button in the bottom Right Hand Corner and HMI Design will find the available
Accord Servers and the required one may be selected.
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Use the Refresh button in the bottom Right Hand Corner and HMI Design will find the available
Accord Servers and the required one may be selected.
Then press Save to finish the connection.
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Connecting for HMI Runtime
In Tools select Service Manager and use the Refresh Button to find the IP Address of the
Accord Server being used for the installation.
Use the Refresh button in the bottom Right Hand Corner and HMI Design will find the available
Accord Servers and the required one may be selected. Again Save when required is selected.
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4 Customisation
Data should be uploaded from PLC to Builder Model before any modifications. Use the
Sync function in Server Tools for this.
Items in the Model may be changed and the Cross Reference and Consistency Checks will
allow secure modifications.
Accord is an integrated environment so all changes to Model are available in HMI, Recipe,
Reports, as appropriate. Depending on the change, an item may need to be re-assigned using
Project Explorer in Accord HMI.
4.1 Changing the Model Name.
1. In Accord Builder
This is carried out initially in Builder. The Project Model Summary contains the Model Name and
this may be changed to a new name. If required the Model may be saved as a new Model using
‘Save As’. This will provide a new Model when importing.
For Example to change to “Building 2 CIP Set” and from Emulator to PLC,
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4.2 Importing Modified Project
If the Model Name, or any item for control purposes is changed, then the modified Model must
be re-imported to Server. For a new Model name a Full Download is required, otherwise for
modifications a Partial Download will be sufficient. Remember to assign reserve space for items
for modifications when doing a Full Download.
For items modifications, -Partial Download- The Model is imported as before and Partial
Download is selected. Server will examine the existing configuration and compare to the new
configuration and make all required adjustments into the Server database and PLC data
configurations.
During Partial Downloads items that have been deleted from the Model are deleted also from
the PLC, and are deactivated before deletion. In this case the deletion means the configuration
data is not used or referenced anymore, and this configuration area will be used for any new
items that are downloaded.
4.3 Changing the Model reference in HMI
If the Model name is changed in Builder then the Devices in HMI will need to be update also;
Then when the modified Model is imported to Server, the items/devices must be updated in the
HMI Project. To do this click on the “Rename Project Bindings” on the top right of the HMI
Design screen, above Properties.
A Remane Project panel allows input of the existing project name and the new project name
Enter the required names and click Save; the HMI will be updated with replacement Project
Name for devices.
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4.4 To add an Equipment Item
Equipment Items are: Valve, Motor, Digital In, Digital Out Signal, Instrument or Drive
1. In Accord Builder
Drag in the appropriate icon into the unit
Or
Copy an existing item, using right-click copy and paste
Or
Right-click on the Unit and use Add Valve, etc…
Configure the item and give the new item an appropriate I/O address. Use the Edit I/O Table
from the top menu to see all the existing I/O and to modify for the new item if required.
Remember that this table can be copied to excel, modified by auto-fill and copied back, if
required.
When an Analog Output; a Drive or Control Valve, that has a PID Loop controller, is copied then
PID Loop Controller is also copied automatically. The Process Variable for the PID Loop will
have to be changed or confirmed.
2. In Server and Accord HMI or other module
The new device will be available for placing on screen as required. The quickest way is to copy
an existing device and select the new device name using the built-in HMI Explorer.
4.5 To add a Program Item
Program Items are: Program, Step, Operation, Alarm, Condition, Decision, Setpoint,
1. In Accord Builder
Drag in the appropriate icon into the unit
Or
Copy an existing item, using right-click copy and paste
Or
Right-click on the container and use Add Operation, etc…
Configure the item and add to Steps etc as required.
2. In Server and Accord HMI or other module
The new item will be available for placing on screen as required. The quickest way is to copy an
existing device and select the new device name using the built-in HMI Explorer.
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4.6 To rename an Item
1. In Accord Builder
Simply right click on the item and use “Rename” function.
The new name will be populated through all the places it is used in the Model.
2. In Server and Accord HMI or other module
Server treats a renamed item as a new item.
On import and Partial Download the original Equipment Item will be deleted in PLC and Server,
and the item must be reassigned in HMI. This is done by clicking on the item and selecting
configure…change and using the Project Explorer or Lists to find the new renamed item. All
settings for the item will be imported also.
The renamed item will be available in other modules (Reports, Plan…), and must be inserted
into any configurations. The original named item will not be available any more.
4.7 To modify an Item
1. In Accord Builder
Open the item Properties by right-clicking on the item. The texts, times and setpoints associated
with the item can be changed easily. Interlocks and activations can also be seen and changed
here if required.
2. In Server and Accord HMI or other module
The modified model is imported to Server and properties changes will be assigned to items in
HMI automatically.
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