accessories - l. kellenberger · 3 cnc control system/pc software and hardware 4 wheelhead...
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Accessories
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KEL-VERAOur objective of continuous further de-velopment has resulted in this modern,visionary concept. The newly-designedhydrostatic guideways satisfy the highestdemands, both in universal use and pro-duction grinding.
KEL-VARIAThese CNC cylindrical grinding machines have been developed to meet the most stringentquality requirement. Exhaustive application studies and the use of state-of-the-art instru-ments for development and in manufacturinghave resulted in this universal modular design.
KEL-VIVAThese CNC universal cylindrical grindingmachines – designed as application-orienta-ted package machines – satisfy the highest levels of accuracy and quality. For deman-ding customers, their especially attractive price will come as a pleasant surprise.
KEL-VISTAKEL-VISTA: The machine range with the best possible view on the machining process. It is innovative, ergonomic when it comes to set-ups and operation and most cost-effective.
KEL-VITAThe latest Kellenberger CNC-Universal Grinding Machine with linear glass scales as standard on X- and Z-axes with the GEFanuc 310is control are together a po-werful performance pachage. Just perfect.
At a glance
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CNC control system/PC software and hardware 4
Wheelhead equipment and accessories 6
Internal grinding spindles and accessories 7
Workhead and accessories 15
Tailstock and accessories 16
Manual workholding devices 17
Power-actuated clamping devices 20
Steady rests and workpieces supports 22
Dressing devices, accessories and tools 24
Measuring systems and Gap control units 29
Coolant fi lter units and accessories 31
Miscellaneous assessories 34
Documentation 35
Services and Courses 36
Contents
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CNC control system/PC software and hardware
4025.08 Flash Card 128 MB
Required to store and save KEL-EASY programms. Additional possibility to save ISO-programms through interface RS 232.Inkl. PCMCIA-Adapter.
10110.01 KEL-ASSIST 100
Software package supporting creation of profi le dressing and contour grinding programs. Includes: Win-Wop and Vektor-CAD.
10110.02 Threading module for KEL-ASSIST 100
An extension module supporting creation of programs for dressing of standard metric threads according to ISO 68 / DIN 13, inch threads according to UN and special threads.
Not useable in combination with KEL-THREAD.
10110.03 DXF module for KEL-ASSIST 100
DXF interface and software extension for CAD data import.
10110.04 KEL-THREAD, standard threads
Software package supporting creation of programs for dressing of standard metric threads according to ISO 68 / DIN 13 and inch threads according to UN.
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10110.05 KEL-POLY, out of round grinding
Software package supporting creation of programs for any non-cylindrical contours such as excenters, polygons, ellipses and other progressively changing contours. DXF interface for CAD data import.
10110.07 KEL-EDIT for CNC control of GRINDplusIT
GRINDplusIT off-line programming desk includs: Keyboard TE 530L & specifi c softkey buttons Data cable for RS 232 interface Systemsoftware on CD
10120.00 Telediagnosis KEL-REMOTE for CNC control GRINDplusIT for digital phone line
A hardware and software package supporting external access of KELLENBERGER to customer’s CNC. Access to the control is possible only with customer’s permission.
10120.01 Telediagnosis KEL-REMOTE for CNC control GRINDplusIT for analogue phone line
A hardware and software package supporting external access of KELLENBERGER to customer’s CNC. Access to the control is possible only with customer’s permission.
10120.04 Telediagnosis KEL-REMOTE for CNC control GE FANUC 310is for digital phone line
A hardware and software package supporting external access of KELLENBERGER to customer’s CNC. Access to the control is possible only with customer’s permission.
10120.05 Telediagnosis KEL-REMOTE for CNC control GE FANUC 310is for analogue phone line
A hardware and software package supporting external access of KELLENBERGER to customer’s CNC. Access to the control is possible only with customer’s permission.
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Wheelhead equipment and accessories
10600.03 Grinding wheel fl ange dia.127 mm
Including on outside balancing segments for grinding wheels dia. 300 –400 mm. Centering bore 127 mm. Clamping range 22–63 mm.
10600.05 Grinding wheel fl ange dia.203.2 mm
Including on outside balancing segments for grinding wheels dia. 450–500 mm. Centering bore 203.2 mm. Clamping range 25–80 mm.
10600.06 Grinding wheel fl ange for additional grinding tool
Including on outside balancing segments for grinding wheels dia. 300–400 mm. Centering bore 127 mm. Clamping range 18–48 mm.Cone 50 mm.
10620.01 Balancing device
For static balancing of grinding wheels.(for grinding wheels up to dia. 500 mm)
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Internal grinding spindles and accessories
4013.01 Belt-driven, high-performance internal and face grinding spindle REN 828
Running on sealed hybrid bearings.Revolution speed range 8‘500 –28‘000 r.p.m.Suitable for bore dia. >20 mm.Including pulleys and belts.
4013.02 Belt-driven, high-performance internal and face grinding spindle REN 842
Running on sealed hybrid bearings.Revolution speed range 12‘500 –42‘000 r.p.m.Suitable for bore dia. 6–30 mm.Including pulleys and fl at belts.
4013.03 Belt-driven, high-performance internal and face grinding spindle REN 860
Running on sealed hybrid bearings.Revolution speed range 17‘500 –60‘000 r.p.m.Suitable for bore dia. 3 –20 mm.Including pulleys and fl at belts.
10700.20 Belt-driven internal grinding spindle HJN 828
With hybrid bearings. Speed range 9000 to 28000 r.p.m. Suitable for bores dia. > 20 mm. Including pulleys and V-belts. Available only in combination with the appropriate operating unit.
10700.22 Belt-driven internal grinding spindle HJN 842
With hybrid bearings. Speed range 15000 to 42000 r.p.m. Suitable for bores dia. 6 –30 mm. Including pulleys and V-belts. Available only in combination with the appropriate operating unit.
10700.24 Belt-driven internal grinding spindle HJN 860
With hybrid bearings. Speed range 20000 to 60000 r.p.m. Suitable for bores dia. 3–20 mm. Including pulleys and V-belts. Available only in combination with the appropriate operating unit.
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Internal grinding spindles and accessories
10700.32 Belt-driven internal grinding spindle REN 828
With hybrid bearings. Speed range 9000 to 28000 r.p.m. Suitable for bores dia. > 20 mm. Including pulleys and V-belts. Available only in combination with the appropriate operating unit.
10700.33 Belt-driven internal grinding spindle REN 842
With hybrid bearings. Speed range 15000 to 42000 r.p.m. Suitable for bores dia. 6 –30 mm. Including pulleys and V-belts. Available only in combination with the appropriate operating unit.
10700.34 Belt-driven internal grinding spindle REN 860
With hybrid bearings. Speed range 20000 to 60000 r.p.m. Suitable for bores dia. 3 –20 mm. Including pulleys and V-belts. Available only in combination with the appropriate operating unit.
10710.20 High frequency internal grinding spindle MFV 1230
Speed range from 12000 to 30000 r.p.m. Suitable for bores dia. > 20 mm. Available only in combination with the appropriate operating unit. Internal quills type 28 are available as an option.
10710.22 High frequency internal grinding spindle MFV 1260
Speed range from 19500 to 60000 r.p.m. Suitable for bores dia. 3 –30 mm. Available only in combination with the appropriate operating unit. Internal quills type 42 are available as an option.
10710.24 High frequency internal grinding spindle MFZ 1090
Speed range from 45000 to 90000 r.p.m. Suitable for borings with dia. < 16 mm. Available only in combination with an appropriate operating unit. Spring collet clamping dia.12, clamping range 0.5 ... 7 mm. Including 2 spring collets dia. 3 mm and dia. 6 mm.
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10710.30 High frequency internal grinding spindle MFM 1224/42
Speed range from 4‘050 to 42‘000 r.p.m. Suitable for bores dia. > 20 mm. Available only in combination with the appropriate operating unit. Internal quills type 21 are available as an option.
10710.31 High frequency internal grinding spindle MFM 1242/60
max. speed 60‘000 r.p.m. Suitable for bores dia. 3 –30 mm. Available only in combination with the appropriate operating unit. Internal quills type 28 are available as an option.
10710.32 High frequency internal grinding spindle MFM 1290
max. speed 90‘000 r.p.m. Suitable for bores dia. < 16 mm. Available only in combination with the appropriate operating unit. Internal quills type 50 are available as an option.
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Internal grinding spindles and accessories
10721.00 Internal grinding quill HJND 21-1625
Including 2 threaded bolts and 1 quill extension for sticking of grinding wheel.
10721.01 Internal grinding quill HJND 21-1645
10721.02 Internal grinding quill HJND 21-1665
10721.03 Internal grinding quill HJND 21-2030
10721.04 Internal grinding quill HJND 21-2060
10721.05 Internal grinding quill HJND 21-2090
10721.06 Internal grinding quill HJND 21-2535
10721.07 Internal grinding quill HJND 21-2575
10721.08 Internal grinding quill HJND 21-25115
10721.09 Internal grinding quill HJND 21-3240
10721.10 Internal grinding quill HJND 21-3290
10721.11 Internal grinding quill HJND 21-32140
10721.12 Internal grinding quill HJND 21-4050
10721.13 Internal grinding quill HJND 21-40110
10721.14 Internal grinding quill HJND 21-40170
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10720.00 Internal grinding quill HJND 28-1220
Including 2 threaded bolts and 1 quill extension for sticking of grinding wheel.
10720.02 Internal grinding quill HJND 28-1235
10720.04 Internal grinding quill HJND 28-1250
10720.06 Internal grinding quill HJND 28-1625
10720.08 Internal grinding quill HJND 28-1645
10720.10 Internal grinding quill HJND 28-1665
10720.12 Internal grinding quill HJND 28-2030
10720.14 Internal grinding quill HJND 28-2060
10720.16 Internal grinding quill HJND 28-2090
10720.18 Internal grinding quill HJND 28-2535
10720.20 Internal grinding quill HJND 28-2575
10720.22 Internal grinding quill HJND 28-25115
10720.24 Internal grinding quill HJND 42-716
10720.26 Internal grinding quill HJND 42-725
10720.28 Internal grinding quill HJND 42-736 10720.30 Internal grinding quill HJND 42-918
10720.32 Internal grinding quill HJND 42-930
10720.34 Internal grinding quill HJND 42-945
10720.36 Internal grinding quill HJND 42-1220
10720.38 Internal grinding quill HJND 42-1235
10720.40 Internal grinding quill HJND 42-1250
10720.42 Internal grinding quill HJND 42-1625
10720.44 Internal grinding quill HJND 42-1645
10720.46 Internal grinding quill HJND 42-1665
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Internal grinding spindles and accessories
10722.00 Internal grinding quill HJND 50-412
Including 2 threaded bolts and 1 quill extension for sticking of grinding wheel.
10722.01 Internal grinding quill HJND 50-418
10722.02 Internal grinding quill HJND 50-424
10722.03 Internal grinding quill HJND 50-514
10722.04 Internal grinding quill HJND 50-520
10722.05 Internal grinding quill HJND 50-528
10722.06 Internal grinding quill HJND 50-716
10722.07 Internal grinding quill HJND 50-725
10722.08 Internal grinding quill HJND 50-736
10722.09 Internal grinding quill HJND 50-918
10722.10 Internal grinding quill HJND 50-930
10722.11 Internal grinding quill HJND 50-945
10722.12 Internal grinding quill HJND 50-1220
10722.13 Internal grinding quill HJND 50-1235
10722.14 Internal grinding quill HJND 50-1250
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10720.48 Internal grinding quill HJND 60-412
Including 2 threaded bolts and 1 quill extension for sticking of grinding wheel.
10720.50 Internal grinding quill HJND 60-418
10720.52 Internal grinding quill HJND 60-424
10720.54 Internal grinding quill HJND 60-514
10720.56 Internal grinding quill HJND 60-520
10720.58 Internal grinding quill HJND 60-528
10720.60 Internal grinding quill HJND 60-716
10720.62 Internal grinding quill HJND 60-725
10720.64 Internal grinding quill HJND 60-736
10720.66 Internal grinding quill HJND 60-918
10720.68 Internal grinding quill HJND 60-930
10720.70 Internal grinding quill HJND 60-945
10721.20 Face grinding quill HJNP 21
Intended for clamping of face grinding wheels. Suitable for bores dia. > 100 mm.
10720.72 Face grinding quill HJNP 28 for belt-driven internal grinding spindle 828
Intended for clamping of face grinding wheels. Suitable for bores dia. > 100 mm. Including pulley (n = 5500 r.p.m.) and belts.
10720.74 Face grinding quill HJNP 28
Intended for clamping of face grinding wheels. Suitable for bores dia. > 100 mm.
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Internal grinding spindles and accessories
10730.05 Spring collet chuck HJNZ 21
Including 2 spring collets dia. 3 mm and dia. 6 mm.
10730.00 Spring collet chuck HJNZ 28
10730.02 Spring collet chuck HJNZ 42
10730.06 Spring collet chuck HJNZ 50
10730.04 Spring collet chuck HJNZ 60
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Workhead and accessories
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4031.01 Sine bar attachment for direct angular fi ne setting using gauge blocks
Adjustment range for sine bar 0–35°.Fastening of stand at the front side of the wheel-head.Including: 1 cover and 1 conversion tableNot included: stand and dial-gauge
4031.02 Coolant supply through workhead spindle
In combination with the manual drawbar from thestandard equipment.
10870.34 Backlash free driving fl ange
The fl ange is used for driving the workpiece (e.g. for thread grinding, work with the C-axis or corresponding workholding systems to be mounted on).
10870.60 Coolant supply through the workhead spindle
Available only in combination with the pneumatic clamping device or the manual clamping tube from the standard accessories. Recommended accessories: Coolant switch-off system for table equipment.
10880.00 Mobil hand panel
It includes confi rmation key to release the axes in set-up mode (analog to the confi rmation key on the main panel). Additional push button to rotate the work spindle in jogging feed mode.
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Tailstock and accessories
4030.05 Air-cushioning for easy tailstock repositioning
Used for slight shifting of the tailstock on the longitudinal table. Available only in combination with the service unit for pneumatic auxiliary functions.
10970.60 Spring preloaded centre pointe
Suitable for clamping of light and slender workpieces. Prestressing of spring 5–60 N. Including two Morse 1 centres.Available only with a standard tailstock.
10970.80 Air-cushioning for easy tailstock repositioning
Used for slight shifting of the tailstock on the longitudinal table. Available only in combination with the service unit for pneumatic auxiliary functions.
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Manual workholding devices
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11000.00 Three-jaw chuck, spiral type, size 160 mm
Self-centering clamping, including 1 set of hardened jaws for internal and external clamping. Fixing taper cone DIN 55026, size 5. External clamping max. 160 mm. Internal clamping max. 150 mm. Permissible centering defl ection (radial run-out) 0.03 mm.
11000.02 Three-jaw chuck, spiral type, size 200 mm
Self centering clamping, including 1 set of hardened jaws for internal and external clamping. Fixing taper DIN 55026, size 5. External clamping max. 200 mm. Internal clamping max. 190 mm. Permissible centering defl ection (radial run-out) 0.04 mm.
11000.04 Three-jaw chuck, wedge-bar type, size 160 mm
Self centering clamping, including 1 set of bidirectional hardened jaws for internal and external clamping. Fixing taper DIN 55026, size 5. External clamping max. 160 mm. Internal clamping max. 210 mm. Permissible centering defl ection (radial run-out) 0.015 mm.
11000.06 Three-jaw chuck, wedge-bar type, size 200 mm
Self centering, including 1 set of bidirectional hardened jaws for internal and external clamping. Fixing taper DIN 55026, size 5. External clamping max. 200 mm. Internal clamping max. 260 mm. Permissible centering defl ection (radial run-out) 0.015 mm.
11010.00 Permanent magnetic chuck, size 150 mm
Star-poles type. Fixing taper DIN 55026, size 5. Through hole 24 mm.
11010.02 Permanent magnetic chuck, size 200 mm
Star-poles type. Fixing taper DIN 55026, size 5. Through hole 30 mm.
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Manual workholding devices
11010.04 Permanent magnetic chuck, size 300 mm
star-poles type. Fixing taper DIN 55026, size 5. Through hole 58 mm.
11020.00 Blank adapter fl ange, size 160 mm
For mounting of chucks or to be used as a face plate. Fixing taper DIN 55026, size 5.
11020.02 Blank adapter fl ange, size 200 mm
For mounting of chucks or to be used as a face plate. Fixing taper DIN 55026, size 5.
11020.04 Blank adapter fl ange, size 250 mm
For mounting of chucks or to be used as a face plate. Fixing taper DIN 55026, size 5.
11020.06 Blank adapter falnge, size 300 mm
For mounting of chucks or to be used as a face plate. Fixing taper DIN 55026, size 5.
11030.00 Spring collet adaptor for Schäublin B32
In combination with the manual draw bar from standard accessories.
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11030.02 Spring collet adaptor for Hardinge 5C
In combination with the manual draw bar from standard accessories.
11030.10 Manually lever-operated collet attachment
For use with Schäublin B32 or Hardinge 5C spring collets. Available only in combination with spring colletadapters item no. 11030.00 or 11030.02.
11030.20 1 set of 59 spring collets Schäublin B32
For dia. 1.0–30.0 mm. Gradation by 0.5 mm. Available only in combination with the manual draw bar and the spring collet adaptor for Schäublin B32.
11030.22 1 set of 32 spring collets Hardinge 5C
For dia. 1/16 – 1 1/16“. Gradation by 1/32“. Available only in combination with the manual draw bar and the spring collet adaptor for Hardinge 5C.
11040.00 1 set of 8 work drivers
Including box. Diameter range 5 –100 mm.
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Power-actuated clamping devices
11110.10 3KCHP high-precision, three-jaw, power-actuated chuck, size 160 mm
1 set of soft top jaws, 1 set of presetting rings for external clamping and 1 presetting ring for internal clamping. Jaws with ball-type positioning technology. Repeated precision 0.002 mm. External clamping max. 160 mm. Internal clamping max. 150 mm. Jaws stroke 2.5 mm. Clamping force 5‘000 –20‘000 N. Available only in combination with the pneumatic clamping device.
11110.11 Set of Alu segmented jaws for 3KCHP three-jaw power-actuated chuck, size 160 mm
1 set consisting of 3 jaws
11110.12 Soft top jaws for 3KCHP three-jaw power-actuated chuck, size 160 mm
1 set consisting of 3 jaws
11110.16 Simultaneous chuck, size 160 mm
For premachining of the soft top jaws. Available only in combinati-on with the 3KCHP three-jaw, power-actuated chuck.
11120.00 Work drivers, lateral-force free
Clamping diameter 5 to 50 mm. Available only in combination with the 3KCHP three-jaw, power-actuated clamping chuck.
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11140.00 Adaptor for spring collets according to DIN 6343
Adjustable axial backstop.No axial movement of spring collets. Bayonet joint to ensure quick replacement of spring collets. Available only in combination with pneumatic clamping device.
11140.02 1 set of 41 spring collets according to DIN 6343
For diameters 2.0 –42.0 mm. Gradation by 1.0 mm. Centering defl ection (radial run-out) < 0.02 mm. Available only in combination with pneumatic clamping device and spring collet adaptor for pressure spring collets according to DIN 6343.
11140.04 1 set of 81 spring collets according to DIN 6343
For diameters 2.0 - 42.0 mm. Gradation by 0.5mm. Centering defl ection (radial run-out) < 0.02 mm. Available only in combination with pneumatic clamping device and spring collet adaptor for pressure spring collets according to DIN 6343.
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Steady rests and workpieces supports
11200.00 Two-jaw steady rest 5–80 mm
Capacity dia. 5–80 mm, brass jaws.
11200.20 1 set of brass jaws for two-jaw steady rest
Spare jaws
11200.22 1 set of carbide jaws for two-jaw steady rest
11210.00 Tilting three-jaw steady rest, 3–120 mm
Capacity dia. 3–120 mm, brass jaws.
11210.02 Tilting three-jaw steady rest, 120–240 mm
Capacity dia. 120–240 mm, brass jaws.
11210.20 1 set of brass jaws for three-jaw steady rest
Spare jaws.
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11210.22 1 set of carbide jaws for three-jaw steady rest
11270.00 Workpiece supports
1 set of 2 items, capacity dia. 10 –110 mm. Acceptable load up to 150 kg.
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Dressing devices, accessories and tools
11300.00 Dressing device, lower table mounted, on the tailstock side
For dressing of external grinding wheels, consisting of: 1 dressing arm, 1 fi xed diamond holder for 8M multi-grain diamond (Free Cut), 2 multi-grain 8M diamonds (Free Cut).
11300.02 Dressing device, lower table mounted on the workhead side
For dressing of external grinding wheels, consisting of: 1 dressing arm, 1 fi xed diamond holder for 8M multi-grain diamond (Free Cut), 2 multi-grain 8M diamonds (Free Cut).
11310.00 Dressing device on upper table
For dressing of wheels for external and internal grinding, consisting of: 1 clamping device to clamp the diamond holder, 1 swivelling diamond holder for PKD diamond plate, 1 PKD diamond plate.
11330.00 CBN dressing roll with dia. 45mm x 1.5mm (without drive)
For cylindrical dressing of CBN external grinding wheels. Service line for overpressure air.
11350.02 Fixed diamond holder for single-pointe diamond 1 1/2 carat, diameter 16 mm
With 1 location for1 x single-grain diamond 1 1/2 carat, dia. 16 mm.
11350.04 Fixed diamond holder for single-pointe diamond 1 1/2 carat, diameter 16 mm and for 8M multi-grain diamond (Free-Cut)
With 3 locations for1 x single-pointe diamond 1 1/2 carat, dia. 16 mm2 x multi-grain 8M diamonds (Free-Cut)
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11350.06 Swivelling diamond holder, Morse 0
With 2 fi xing holes Morse 0. Swivelling range 96°, positions of dressing plates at 90°. Suitable for single-grain diamonds 3/4 and 1 1/2 carat and for diamond fl ieses.
11350.08 Swivelling holder for PCD dressing plates
With 2 locations for PCD dressing plates. Swivelling range 170°, positions of dressing plates at 90°. Suitable for PCD dressing plates.
11350.10 Swivelling diamond holder D 9.525 mm
With 2 bores for profi ling diamonds. Swivelling range 100°, positions of dressing plates at 60°. Suitable for single-pointe diamonds and for MCD profi ling diamonds.
11350.12 Swivelling diamond holder 10 mm, positions of dressing plates at 60°
With 2 locations for screwed MCD dressing plates 10 mm. Swivelling range 66°, positions of dressing plates at 60°. Suitable for MCD dressing plates. Suitable for grinding wheels ø300 –400 mm.
11350.14 Swivelling diamond holder 10 mm, positions of dressing plates at 90°
With 2 locations for screwed MCD dressing plates 10 mm. Swivelling range 68°, positions of dressing plates 90°. Suitable for MCD dressing plates. Suitable for grinding wheels ø300 –400 mm.
11350.20 Holder fi xe for 8M multi-grain diamond (Free-Cut)
With 3 locations for multi-grain diamond (Free-Cut). positions of diamonds at 90º. Suitable for multi-grain diamonds (Free-Cut).
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Dressing devices, accessories and tools
11350.60 Spacer block 25 mm
For optimal positioning of the dressing tools.
11350.62 Spacer block 50 mm
For optimal positioning of the dressing tools.
11360.00 Single-point diamond 3/4 carat
With shank Morse 0. Suitable for swivelling diamond holder Morse 0.
11360.02 Single-point diamond 1 1/2 carat
With shank Morse 0. Suitable for swivelling diamond holder Morse 0.
11360.03 Single-point diamond 1 1/2 carat, dia. 16 mm
With shank dia. 16 mm. Suitable for fi xed diamond holder for single-point diamond 1 1/2 carat.
11360.04 Diamond fl iese, height 10 mm
With shank Morse 0. Suitable for swivelling diamond holder Morse 0.
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11360.06 PCD dressing plate
Radii 0.125 mm, 60 degrees. Suitable for swivelling diamond holder PCD.
11360.08 Diamond fl iese, height 10 mm, screwed
Suitable for swivelling diamond holder 10 mm, 60º.
11360.10 MCD dressing plate, 3 x 0.8 mm, screwed
Suitable for swivelling diamond holder 10 mm, 90º.
11360.12 Profi ling diamond dia. 9.525 mm, standard
Radii 0.25 mm, 60 degrees. Suitable for swivelling diamond holder dia. 9.525
11360.14 Profi ling diamond dia. 9.525 mm, short
Radii 0.25 mm, 60 degrees. Suitable for swivelling diamond holder dia. 9.525
11360.16 MCD profi ling diamond dia. 9.525 mm, standard
Radii 0.25 mm, 60 degrees. Suitable for swivelling diamond holder dia. 9.525
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Dressing devices, accessories and tools
11360.18 8M multi-grain diamond (Free cut)
Suitable for holder for multi-grain diamond (Free-Cut)
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Measuring systems and Gap control units
11430.02 Passive fl agging device, Movomatic DP200
Used for reading the workpiece position in the Z-axis. DP200 fl agging head. Measuring range + / - 2 mm. Available only in combination with a measuring control unit from Movomatic.
11430.04 Diameter measuring head, Movomatic DM200
For non-interrupted external diameters. DM200 diameter measuring head. Measuring range 3–60 mm. Available only in combination with a measuring control unit from Movomatic.
11430.06 Diameter measuring head, Movomatic DM200+
For non-interrupted external diameters. DM200 diameter measuring head. Measuring range 3–104 mm. Available only in combination with a measuring control unit from Movomatic.
11430.08 Diameter measuring head, Movomatic DU200
For non-interrupted and interrupted external diameters. DU200 diameter measuring head. Measuring range 4–80 mm.Quick adjustment.Available only in combination with a measuring control unit from Movomatic.
11430.10 Diameter measuring head, Movomatic DU200+
For non-interrupted and interrupted external diameters. DU200 diameter measuring head. Measuring range 4 –152 mm.Quick adjustment.Available only in combination with a measuring control unit from Movomatic.
11430.42 Passive fl agging device, Marposs UNIMAR P50
Used for reading the workpiece position in the Z-axis. UNIMAR P50 fl agging head. Measuring range + / - 2 mm. Available only in combination with a measuring control unit from Marposs.
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Measuring systems and Gap control units
11430.44 Diameter measuring head, Marposs UNIMAR S20
For non-interrupted external diameters. UNIMAR S20 diameter measuring head. Measuring range 2–95 mm. Available only in combination with a measuring control unit from Marposs.
11430.46 Diameter measuring head, Marposs UNIMAR S30
For non-interrupted and interrupted external diameters. UNIMAR S30 diameter measuring head. Measuring range 2–95 mm. Available only in combination with a measuring control unit from Marposs.
11430.48 Diameter measuring head, Marposs UNIMAR S31
For interrupted external diameters. UNIMAR S31 diameter measuring head. Measuring range 5–148 mm. Quick adjustment. Available only in combination with a measuring control unit from Marposs.
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Coolant fi lter units and accessories
4070.02 Paperband-fi ltration unit, 240 litres / SPB3
With automatic feed of paperband.Capacity of tank 240 litres.Filtration capacity 100 l/min.Pumping capacity 80 l/min at 0.8 bar.Paperband width 700 mm.
4070.01 Paperband-fi lter unit, 375 litres / SPB4
With automatic feed of paperband.Capacity of tank 375 litres.Filtration capacity 100 l/min.Pumping capacity 80 l/min at 0.8 bar.Paperband width 1000 mm.
4071.02 Magnetic swarf-/paperband fi lter unit, 240 litres SPB3-SAMG4
With automatic feed of paperband andlevel-controlled magnetic separator.Capacity of tank 240 litres.Filtration capacity 100 l/min.Pumping capacity 80 l/min at 0.8 bar.Paperband width 700 mm.
4071.01 Magnetic swarf-/paperband fi lter unit, 375 litres SPB4-SAMG5
With automatic feed of paperband andlevel-controlled magnetic separator.Capacity of tank 375 litres.Filtration capacity 100 l/min.Pumping capacity 80 l/min at 0.8 bar.Paperband width 1000 mm.
0072.02 Spare paperband roll, 700 mm width
Suitable for paper band fi lters / magnetic/paper band fi lter.
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Coolant fi lter units and accessories
11500.00 Paper band fi lter 375 litres / SPB 4
With automatic feed of fi lter paper band. Capacity of tank 375 l. Filtration capacity 100 l/min. Pumping capacity 100 l/min at 2 bar.Paper roll width 1000 mm.
11500.10 Paper band fi lter 480 litres / SPB 5
With automatic feed of fi lter paper band. Capacity of tank 480 l. Filtration capacity 100 l/min. Pumping capacity 100 l/min at 2 bar. Paper roll width 1000 mm.
11500.11 Paper band fi lter 480 litres / SPB 5
With automatic feed of fi lter paper band. Capacity of tank 480 l. Filtration capacity 100 l/min. Pumping capacity 100 l/min at 2 bar. Paper roll width 1000 mm.
11510.00 Magnetic and paper fi lter 375 litres / SPB 4-SAMG 5
With automatic feed of fi lter paper band.Magnetic separator liquid level controlled. Capacity of tank 375 l. Filtration capacity 100 l/min. Pumping capacity 80 l/min at 0.8 bar. Paper roll width 1000 mm.
11510.10 Magnetic and paper fi lter 480 litres / SPB 5-SAMG 5
With automatic feed of fi lter paper band.Magnetic separator liquid level controlled. Capacity of tank 480 l. Filtration capacity 100 l/min. Pumping cpacity 100 l/min at 2 bar. Paper roll width 1000 mm.
11510.11 Magnetic and paper fi lter 480 litres / SPB 5-SAMG 5
With automatic feed of fi lter paper band.Magnetic separator liquid level controlled. Capacity of tank 480 l. Filtration capacity 100 l/min. Pumping cpacity 100 l/min at 2 bar. Paper roll width 1000 mm.
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11520.00 Endless band fi lter unit STE-10
Filter unit with a grinding sludge tank and a lifting station. Capacity of tank 600 l. Filtration capacity 100 l/min. Pumping capacity 80 l/min at 0.8 bar. Paper roll width 500 mm.
11520.01 Endless band fi lter unit STE-10
Filter unit with a grinding sludge tank and a lifting station. Capacity of tank 600 l. Filtration capacity 100 l/min. Pumping capacity 80 l/min at 0.8 bar. Paper roll width 500 mm.
11530.00 Spare paper roll, width 1000 mm
Suitable for paper band fi lters / magnetic/paper band fi lter.
11560.00 Coolant shutoff valve for table equipment
On-off valve for coolant to the table equipment mounted in the coolant supply. The following equipment may be connected: measuring devices coolant supply through workhead dressing device on upper table.
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Miscellaneous assessories
11700.02 Lubricants for fi rst fi lling
11700.08 Lubricants for fi rst fi lling
4080.02 Lubricant for fi rst fi lling
4080.03 Spare belts
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Documentation
4084.01 Technical documentation in a EU-languages
Valid for operating instructions and dialogue terminology. (German, English and French provided at no extra charge). Operating instructions of third-party delivered with our machines as well as wiring diagrams and lists of material available in German, English or French, only.
4084.02 Technical documentation in a non EU- language
On request only.Operating instructions of third-party delivered with our machines as well as wiring diagrams and lists of material available in German, English or French, only
12000.00 Technical documentation in a EU language
This applies to the operating instructions, service instructions and the control dialog (German, English and French without increase of cost). Subsuppliers’ manuals, wiring diagrams and list of equipment solely in German, English and French.
12000.02 Technical documentation in a EU language
This applies to the operating instructions, service instructions and the control dialog (German, English and French without increase of cost). Subsuppliers’ manuals, wiring diagrams and list of equipment solely in German, English and French.
12010.00 Technical documentation in non-EU language
Consult manufacturer. Subsuppliers’ manuals, wiring diagrams and list of equipment solely in German, English and French.
12010.02 Technical documentation in non-EU language
Consult manufacturer. Subsuppliers’ manuals, wiring diagrams and list of equipment solely in German, English and French.
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Services and Courses
19000.08 Preparation of grinding technology for the customer’s test pieces for the purpose of tests and machine acceptance.
Operations included:Preparing the most suitable grinding procedure possible for the test piece specifi ed by customer.
19000.18 Extension of warranty period to 4000 service hours Switzerland
Extension of warranty period applies to faulty materials and time required to replace or repair it, including travel costs. This extension holds for the 2nd year of operation / max. 8000 hours. (Whatever may occur earlier.)
19000.20 Extension of warranty period to 4000 service hours Switzerland
Extension of warranty period applies to faulty materials and time required to replace or repair it, including travel costs. This extension holds for the 2nd year of operation / max. 8000 hours. (Whatever may occur earlier.)
19000.22 Extension of warranty period to 4000 service hours Europe
Extension of warranty period applies to faulty materials and time required to replace or repair it, including travel costs. This extension holds for the 2nd year of operation / upto max. 8000 hours. (Whatever may occur earlier.)
19000.24 Extension of warranty period to 4000 service hours Europe
Extension of warranty period applies to faulty materials and time required to replace or repair it, including travel costs. This extension holds for the 2nd year of operation / upto max. 8000 hours. (Whatever may occur earlier.)
19000.26 Extension of warranty period to 4000 service hours non-European countries
Extension of warranty period applies to faulty materials and time required to replace or repair it, including travel costs. Valide for the 2nd year of operation / upto max. 8000 hours from the date of installation. (Whatever may occur earlier.)
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19000.28 Extension of warranty period to 4000 service hours non-European countries
Extension of warranty period applies to faulty materials and time required to replace or repair it, including travel costs. Valide for the 2nd year of operation / upto max. 8000 hours from the date of installation. (Whatever may occur earlier.)
19000.30 Basic course: Cylindrical grinding
Participants: users of cylindrical grinding machines and universal grinding machines.
19100.00 Programming course: GRINDplusIT control system
Participants: operating staff, programmers, and foremen.
Subject of the course: machine operation in various modes (manual, ISO, graphic, MDI). Generation of programs for workpieces, profi le dressing and contour grinding.
19100.01 Programming course: GE FANUC control system
Participants: operating staff, programmers, and foremen.
Subject of the course: machine operation in various modes (manual, ISO, graphic, MDI). Generation of programs for workpieces, profi le dressing and contour grinding.
19100.02 Programming course: KEL-ASSIST 100
Participants: operating staff, programmers, foremen.
19100.04 Programming course: thread module of KEL-ASSIST 100
Participants: operating staff, programmers, foremen.
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Services and Courses
19100.06 Programming course: DXF import module of KEL-ASSIST 100
Participants: operating staff, programmers, foremen.
Subject of the course: DXF import module operation.
19100.08 Programming course: KEL-THREAD
Participants: operating staff, programmers, foremen.
Subject of the course: Operation of the KEL-THREAD system. Generation of programs for thread grinding and dressing during thread grinding, dressing of thread grinding wheels, grinding of Kellenberger dummy workpieces.
19100.10 Programming course: KEL-POLY / 2 days
Participants: operating staff, programmers, foremen.
Subject of the course: Operation of the KEL-POLY system. Generation of programs for non-cylindrical grinding, grinding of Kellenberger dummy workpieces.
19100.11 Programming course: KEL-POLY / 3 days
Participants: operating staff, programmers, foremen.
Subject of the course: Operation of the KEL-POLY system and the Vector CAD program. Generation of programs for non-cylindrical grinding, grinding of Kellenberger dummy workpieces.
19100.12 Course: Setting and operation of KEL-VARIA
Participants: operating staff, programmers, foremen.
Subject of the course: Operation and setting of the grinding machine, calibration, dressing, measuring devices, KEL-TOUCH, B-axis, generation of programs for workpieces and grinding wheel dressing.
19100.13 Course: Setting and operation of KEL-VIVA
Participants: operating staff, programmers, foremen.
Subject of the course: Operation and setting of the grinding machine, calibration, dressing, measuring devices, KEL-TOUCH, B-axis, generation of programs for workpieces and grinding wheel dressing.
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19100.14 Course: Maintenance and attendance of KEL-VARIA
Participants: operating and maintenance staff.
Subject of the course: Mechanical structure of the machine, workhead, wheelhead, tailstock, movement axes, hydrostatic system, hydrolic, air system, electrical system, hardware, software, PLC (Programmable Logic Control), interfaces.
19100.15 Course: Maintenance and attendance of KEL-VIVA
Participants: operating and maintenance staff.
Subject of the course: Mechanical structure of the machine, workhead, wheelhead, tailstock, movement axes, hydrostatic system, hydraulic, air system, electrical system, hardware, software, PLC (Programmable Logic Control), interfaces.
19100.16 Customer specifi c course: KEL-VARIA
Participants: operating staff, programmers, foremen.
Subject of the course: As per agreement (for example, parameter programming or preparation of grinding technology procedure).
19100.17 Customer specifi c course: KEL-VIVA
Participants: operating staff, programmers, foremen.
Subject of the course: As per agreement (for example, parameter programming or preparation of grinding technology procedure).
19100.24 Course: Setting and operation of KEL-VISTA
Participants: operating staff, programmers, foremen.
Subject of the course: Operation and setting of the grinding machine, calibration, dressing, measuring devices, gap control sensor unit, generation of programs for workpieces and grinding wheel dressing.
19100.25 Course: Maintenance and attendance of KEL-VISTA
Participants: operating and maintenance staff.
Subject of the course: Mechanical structure of the machine, workhead, wheelhead, tailstock, movement axes, hydraulic system, air system, electrical system, hardware, software, PLC (Programmable Logic Control), interfaces.
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Services and Courses
19100.26 Customer specifi c course: KEL-VISTA
Participants: operating staff, programmers, foremen.
Subject of the course: As per agreement (for example, parameter programming or preparation of grinding technology procedure).
19100.27 Course: Setting and operation of KEL-VERA
Participants: operating staff, programmers, foremen.
Subject of the course: Operation and setting of the grinding machine, calibration, dressing, measuring devices, KEL-TOUCH, B-axis, generation of programs for workpieces and grinding wheel dressing.
19100.28 Course: Maintenance and attendance of KEL-VERA
Participants: operating and maintenance staff.
Subject of the course: Mechanical structure of the machine, workhead, wheelhead, tailstock, movement axes, hydrostatic system, air system, electrical system, hardware, software, PLC (Programmable Logic Control), interfaces.
19100.29 Customer specifi c course: KEL-VERA
Participants: operating staff, programmers, foremen.
Subject of the course: As per agreement (for example, parameter programming or preparation of grinding technology procedure).
19100.30 Course: setting and operation of KEL-VITA
Participants: operating staff, programmers, foremen.
Subject of the course: Operation and setting of the grinding machine, calibration, dressing, measuring devices, KEL-TOUCH, B-axis, generation of programs for workpieces and grinding wheel dressing.
19100.31 Course: Maintenance and attendance of KEL-VITA
Participants: operating and maintenance staff.
Subject of the course: Mechanical structure of the machine, workhead, wheelhead, tailstock, movement axes, hydraulic, air system, electrical system, hardware, software, PLC (Programmable Logic Control), interfaces.
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19100.32 Customer course: KEL-VITA
Participants: operating staff, programmers, foremen.
Subject of the course: As per agreement (for example, parameter programming or preparation of grinding technology procedure).
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Notice
43
Notice
44
HARDINGE GRINDING GROUPKELLENBERGER • HAUSER • TRIPET • TSCHUDIN
Competence and a world-wide partnership
Sales and service in USA and Canada:
Hardinge Inc.One Hardinge DriveP.O. Box 1507Elmira, New York 14902-1507 USAPhone +1 (607) 734 2281Fax +1 (607) 735 0570www.hardinge.comwww.kellenberger.cominfo@kellenberger.com
Sales and service in Great Britain and The Republic of Ireland:
Hardinge Machine Tools LtdWhiteacres Cambridge Road Whetstone Leicester LE8 6BD United Kingdom Phone +44 (0) 11 62 869 900 Fax +44 (0) 11 62 869 901 www.hardinge.co.ukinfo@hardinge.co.uk
L. Kellenberger & Co. AGHeiligkreuzstrasse 28
9008 St.Gallen / Switzerland
Phone +41 (0) 71 242 91 11Fax +41 (0) 71 242 92 22www.kellenberger.cominfo@kellenberger.net
First-class sales and service organiza-tion for all the major international markets with local well-trained staff.KELLENBERGER guarantees expert ad-vice and support for evaluation, pur-chase, installation and services of our high-quality grinding systems.
Your local KELLENBERGER Partner:
Cer
tified
Management System
ISO 9001: 2000
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