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A MATERIAL WORLD Modeling dielectrics and conductors

for interconnects operating at 10-50 Gbps C. Nwachukwu, (Isola)

Y. Shlepnev, (Simberian) S. McMorrow, (Teraspeed-Samtec)

Outline • Broadband dielectric and

conductor models • PCB materials and model

identification techniques • Practical examples of material

model identification

Yuriy Shlepnev Simberian Inc. shlepnev@simberian.com

Chudy Nwachukwu Isola Group chudy.nwachukwu@isola-group.com

Scott McMorrow Teraspeed - Samtec scott@teraspeed.com

“Material world” terminology • Materials:

– Dielectrics… are the broad expanse of nonmetals considered from the standpoint of their interactions with electric, magnetic or electromagnetic fields. - A. R. von Hippel, “Dielectric materials and applications”

– Conductors are materials that allow the flow of electrical current

• Linear material satisfy superposition property: • Time Invariant material does not change behavior with time: • Material is passive if energy is absorbed for all possible values of fields for all time

• Material is homogeneous if properties do not change through some area/volume • Material is isotropic if properties do not change with direction • Material is anisotropic if properties change with direction • Temporal dispersion is momentary delay or lag in properties of a material usually observed as

frequency dependency of the material properties

( ) ( ) ( ) ( )x t w t x t w tτ τ→ ⇒ − → −1 1 2 2 1 2 1 2;x w x w x x w wα β α β→ → ⇒ ⋅ + ⋅ → ⋅ + ⋅

( ) ( ) ( ) 0,t

S

P t E H ds d tτ τ τ−∞

= × ⋅ ≥ ∀

∫ ∫

3

Maxwell’s equations in macroscopic form

4

freeDH Jt

∂∇× = +

freeD ρ∇ ⋅ =

0B∇⋅ =BEt

∂∇× =−

Gauss’s laws

Ampere’s law

Faraday’s law

E - Electric Field (V/m) H - Magnetic Field (A/m) D - Electric Flux (Coulomb/m^2)

B - Magnetic Flux (Tesla or Weber/m^2)

freeρ - Free Charge (Coulomb/m^3)

freeJ - Free Current (A/m^2)

0D E Pε= +

( )0B H Mµ= +

No material equations here…

P - Polarization (Coulomb/m^2)

M - Magnetization (A/m) Fields in materials

Presenter
Presentation Notes
Macroscopic form was introduced by Maxwell himself – Heviside and Gibbs rewrote it in contemporary form. No constitutive or material equations! – those will be the subject of the presentation…

Currents in Ampere’s law:

DH Et

σ∂∇× = +

V

-

+ E electric field

freeJ current

( ),T,...freeJ f E=

freeJ Eσ=

σ - bulk conductivity, Siemens/m

Translational motion of free charges in electric field:

Ohm’s Law for LTI, isotropic:

5

freeDH Jt

∂∇× = +

dispersive in general; almost constant up to THz;

Conductivity current [A/m^2]

1 /ρ σ= - bulk resistivity, Ohm*m

Presenter
Presentation Notes
Conductivity definition; First constitutive equation – Ohm’s law; Electrons are moving very slow in the electric field direction – about 6 mm/sec in 1 V/m field at room temp. – C. Jonk, p. 120.

Currents in Ampere’s law:

+ + + + + + + + + +

- - - - - - - - - - + + + + + - - - - - V

0D E Pε= +

PE

diaE

( ), H,T, F,...P f E=

electric field in vacuum polarization

smaller electric field in dielectric

0E PH Et t

ε σ∂ ∂∇× = + +

∂ ∂

average of dipole moments [Coulomb/m^2]

0 *P Eε χ=

-

+

χ - dielectric susceptibility (always dispersive)

for LTI, Isotropic:

A. R. Von Hippel, “Dielectrics and Waves”, 1954 B.K.P. Scaife, “Principles of dielectrics”, 1998

6

Polarization [Coulomb/m^2] is displacement of charges bound to atoms, molecules, lattices, boundaries,… - creates electric field

DH Et

σ∂∇× = +

0limV

qdP

V→= ∑

Polarization Current – movements of bound charges

Presenter
Presentation Notes
Faraday’s story on capacitor and dielectric – “dia-electric”, Polarization == Surface Charge, polarization reduces the electric field inside the dielectric, ambiguity in polarization definition;

1 V, 50 Ohm

7-mil wide microstrip line on 4 mil dielectric (Dk=4.2, LT=0.02 @ 1 GHz); Segment 60 mil long in 1 mil thick layer Signal1; Instantaneous values at 1 GHz, t=0 computed with Simbeor THz

[V/m]

Electric Field Strength

Polarization Density

Polarization Current Density [A/m^2]

[C/m^2] 50 Ohm

Why electric field is larger in dielectric?

7

Polarization current is real current!

Presenter
Presentation Notes
Explain offset of the depolarization field by larger currents on the bottom of the strip

Dielectrics and Conductors • Dielectric temporal

dispersion – Debye model – Modifications of Debye

model – Multipole Debye model – Wideband Debye model – Lorentzian model – From DC to infinity

• Inhomogeneous dielectrics • Anisotropic dielectrics

• Conductor temporal dispersion – Skin effect – Conductor roughness

• Effective roughness layer • Modified Hammerstad model • Huray’s snowball model

– Advanced conductor models • Ferromagnetics • Breaking the skin…

8

Dielectrics vs. Conductors Dielectrics

• Electric polarization dominates

• Small number of free charges ~10^10 to ~10^16 1/m^3

• Small bulk conductivity ~10^-9 to ~10^-16 1/Ohm*m (large resistivity)

• Conductivity increases with the temperature

Conductors • Almost no electric polarization up to

~10^16 Hz (shielding) • Large number of free charges ~10^27

to ~10^29 1/m^3 • Large bulk conductivity

~10^6 to ~10^8 1/Ohm*m (small resistivity)

• Conductivity decreases with the temperature

Semi-m

etals Sem

iconductors

9 C.A. Balanis, Advanced engineering electromagnetics, 2012 I. S Rez, Y.M. Poplavko, Dielectrics (in Russian), 1989

Debye temporal dispersion ( ) ( ) ( )0

1P tP t E t

tεε

τ τ∂ ∆

+ =∂

Normalized impulse response (susceptibility kernel):

( ) , 0t

t e tτδ

εχτ

−∆= ≥

V ( )E t V R

C

Generalization - polarization for any excitation (convolution):

( ) ( ) ( )' ' '0

t

P t t t E t dtδε χ−∞

= − ⋅ ⋅∫

( ) ( )1 , 0t

h t e tτχ ε −= ∆ − ≥

Normalized step response: Normalized susceptibility for relaxation time 0.16 ns or frequency 1 GHz

( ) ( ) ( )1 1Q tQ t V t

t RC R∂

+ =∂

- relaxation time - difference between susceptibility at 0 and infinity

τε∆

( ) 1 tC t e

δ−=

( ) ( )1t

hC t C e τ−= −

RCτ = - relaxation time

( ) ( ) ( )' ' 't

Q t C t t V t dtδ−∞

= − ⋅ ⋅∫

(effective capacitance)

P. Debye, “Polar molecules”, 1929. or H Frohlich, “Theory of dielectrics”, 1949.

10

Presenter
Presentation Notes
Experiment with unit virtual cell – Gaussian box (2 electric and 4 magnetic walls); No polarization at the first moment and exponential change with time; Capacitor charge analogy; Debye story – water molecules; Beer analogy;

Debye temporal dispersion in frequency domain

( ) ( ) ( )01i P P Eεω ω ω ε ωτ τ

∆⋅ + =

Normalized impulse response (susceptibility):

( )1 i

εχ ωωτ

∆=

+

V ( )E ω V R

C

Generalization - solution for any excitation in frequency domain (LTI, isotropic):

( ) ( ) ( )0P Eω ε χ ω ω= ⋅

( ) ( ) ( )1 1i Q Q VRC R

ω ω ω ω⋅ + =

( )1

CCi RC

ωω

=+

Effective capacitance:

( ) 0, i tF t F e ωω = ⋅

( ) ( ) ( )Q C Vω ω ω= ⋅

( ) ( ) ( )01P t

P t E tt

εετ τ

∂ ∆+ =

∂( ) ( ) ( )1 1Q t

Q t V tt RC R

∂+ =

11

Presenter
Presentation Notes
Derivation frequency-domain mode for Debye and generalization for LTI isotropic materials.

Generalization – Ampere’s law in frequency domain

( ) ( ) ( ) ( ) ( )0 0H i E i E Eω ωε ω ωε χ ω ω σ ω∇× = + +

( ) ( ) ( )00

1H i Eiσω ωε χ ω ωωε

∇× = + +

( ) ( )1rε ω χ ω= +

( ) ( )0

1rc iσε ω χ ωωε

= + +

- relative permittivity

- relative “complex” permittivity

0E PH Et t

ε σ∂ ∂∇× = + +

∂ ∂

120 8.8541878176 10ε −≅ ⋅ - permittivity of vacuum

(constant), by definition

( ) 0, i tF t F e ωω = ⋅( ) ( ) ( )0P Eω ε χ ω ω= ⋅

Not constant for all materials!!!

12

Presenter
Presentation Notes
Two definitions of permittivity – both are complex. Sometime dielectric constant is used (coined by Maxwell), but it is “misnomer” – it is constant only for vacuum!!!

Permittivity of Debye dielectric ( ) ( )1 1

1r iεε ω χ ωωτ

∆= + = +

+( ) 1

1rr

fi f fεε ∆

= ++ ( )

1rr

fi f fεε ε∞

∆= +

+

ε∆ ε∞

0.5 ε⋅ ∆

Frequency, Hz

12rf πτ

=

( )Re rε

( )Im rε−

( )( )

Imtan

Rer

r

εδ

ε= −

Relative permittivity for relaxation time 0.16 ns or frequency 1 GHz

4.0; 0.2; 1rf GHzε ε∞ = ∆ = =

0.50.5

εε ε∞

⋅ ∆+ ⋅∆

Example:

Time, s

V

13

Presenter
Presentation Notes
Explain negative imaginary part – possible confusion; TD response – analogy with C+RC; Question – is maximum of tand corresponds to the maximum of wave attenuation?

Plane wave in Debye dielectric ( )

1rr

fi f fεε ε∞

∆= +

+Example:

( ) ( ) 0 02 rf i f fπ ε ε µΓ = ⋅ ⋅ - plane wave propagation constant

Attenuation Np/m

Frequency, Hz

Phase delay s/m

Instantaneous electric field along the wave propagation (normalized)

1 GHz

10 GHz

4.0; 0.2; 1rf GHzε ε∞ = ∆ = =

E

H

14

Length, m

Presenter
Presentation Notes
Saturation of the attenuation at some level – not typical for PCB/packaging. In general, picture is not complete - would be very large attenuation at the visible light for water (over 10^4 dB/m at infrared, 0.3-400 THz). Beer-Lambert law.

Empirical modifications of Debye model ( )

( )( )1r

iβα

εε ω εωτ

∞∆

= ++

Havriliak, S.; Negami, S. "A complex plane representation of dielectric and mechanical relaxation processes in some polymers". Polymer N8: p 161–210,1967.

( )( )1r i αεε ω εωτ∞∆

= ++

K.S. Cole, R.H. Cole, (1941) ( )( )1r i β

εε ω εωτ∞∆

= ++

Cole-Davidson relaxation

( )Re rε

tanδ

( )Re rε

tanδ

1α =1.5α =

0.5α =

Frequency, Hz

1α =

1.5α =

0.5α =

1β =1.5β =

1β =

1β =1.5β =

0.5β =

1α =4.0; 0.2; 1rf GHzε ε∞ = ∆ = =

Frequency, Hz

0.5β =

15

Presenter
Presentation Notes
Empirical or phenomenological. Cole-Cole – wider resonance; Cole-Davidson – asymmetry in resonance; H-N – generalization; Impulse response – special functions; Suitable for PCB/packaging.

Cole-Cole plots

1α =

1.5α =

0.5α =

1β =

1.5β =

0.5β =

4.0; 0.2; 1rf GHzε ε∞ = ∆ = =

Cole-Cole model Cole-Davidson model

ε∞ (0)ε ε∞ (0)ε

(Debye) (Debye)

16

Multipole Debye model ( )

1rr

fi f fεε ε∞

∆= +

+ ( )1 1

Kk

rk rk

fi f fεε ε∞

=

∆= +

+∑ K relaxation poles, 2K+1 parameters

kε∆∑ ε∞

Frequency, Hz

( )Re rε

( )Im rε−

tanδ

Relative permittivity for relaxation frequencies 0.1, 1, 10, 100 GHz

Poles:

Time, s

4-pole example:

1 2 3 4

4.0; 0.05;0.1; 1; 10; 100; [GHz]

k

r r r rf f f fε ε∞ = ∆ =

= = = =

17

Presenter
Presentation Notes
Can any dielectric be modeled with the multipole Debye? – only those with Dk dropping with the frequency (anomalous dispersion);

Plane wave in multipole Debye dielectric ( ) ( ) 0 02 rf i f fπ ε ε µΓ = ⋅ ⋅ - plane wave propagation constant

Attenuation Np/m

Frequency, Hz

Phase delay s/m

( )21 lS eω −Γ⋅=

Generalized transmission parameter for distance l:

( )1 1

Kk

rk rk

fi f fεε ε∞

=

∆= +

+∑

1 2 3 4

4.0; 0.05;0.1; 1; 10; 100; [GHz]

k

r r r rf f f fε ε∞ = ∆ =

= = = =

4-pole example:

Insertion Loss dB/m

18

E

H~f

Frequency, Hz

Presenter
Presentation Notes
Saturation of the attenuation at higher frequencies.

Can we just fit Dk & LT points with multipole Debye model? • 2 problems

The result is very sensitive to measurement errors (requires data points consistent with the model) Bandwidth is restricted by the first and the last frequency point

From Isola’s FR408HR specifications

( )Re rε

tanδMeasured

Fitted No data to build model above 10 GHz!

Strip line, ideal conductor 19 Computed with

Simbeor THz

Wideband Debye model ( )

1 1

Kk

rk rk

fi f fεε ε∞

=

∆= +

+∑ Continuous relaxation poles from 10^m1 to 10^m2

ε∞

Frequency, Hz

( )Re rε

( )tanδ ω

POLES

Independently derived in 2 papers: C. Svensson, G.E. Dermer, Time domain modeling of lossy interconnects, IEEE Trans. on Advanced Packaging, May 2001, N2, Vol. 24, pp.191-196. Djordjevic, R.M. Biljic, V.D. Likar-Smiljanic, T.K.Sarkar, IEEE Trans. on EMC, vol. 43, N4, 2001, p. 662-667.

2

12 1

10( ) ln( ) ln(10) 10

m

r miff

m m ifεε ε∞

∆ += + ⋅ − ⋅ +

ε∆

110m 210m

( )Im rε

Four parameters m1 and m2 are usually fixed to 4 and 12-13

, , 1, 2m mε ε∞ ∆

Example:

( ) ( )9 9

3.707; 1.108; 1 4; 2 13;

Re (10 ) 4.2; tan 10 0.02

m mε ε

ε δ∞ = ∆ = = =

= =

20

Presenter
Presentation Notes
Generalization of multipole Debye model; real part decreases linearly on log scale, imaginary part is constant between 10^(m1+1) to 10^(m2-1)

Plane wave in Wideband Debye dielectric ( ) ( ) 0 02 rf i f fπ ε ε µΓ = ⋅ ⋅ - plane wave

propagation constant

Attenuation Np/m

Example:

Phase delay, s/m

Frequency, Hz

2

12 1

10( ) ln( ) ln(10) 10

m

r miff

m m ifεε ε∞

∆ += + ⋅ − ⋅ +

( ) ( )9 9

3.707; 1.108; 1 4; 2 13;

Re (10 ) 4.2; tan 10 0.02

m mε ε

ε δ∞ = ∆ = = =

= =

Insertion Loss dB/m

( )21 lS eω −Γ⋅=

Generalized transmission parameter for distance l:

21

E

H

~f

Frequency, Hz

Presenter
Presentation Notes
Linear on log-log scale

Wideband Debye model properties

4.2rε =

Frequency, Hz

( )Re rε

( )tanδ ω

POLES

2

12 1

10( ) ln( ) ln(10) 10

m

r miff

m m ifεε ε∞

∆ += + ⋅ − ⋅ +

110m 210m

m1 and m2 are usually fixed to 4 and 12-13

0tan :rand computed with and at fε ε ε δ∞ ∆

Example: 9

04.2; tan 0.02; 10 ; 1 4; 2 13;3.707; 1.108;

r f Hz m mε δε ε∞

= = = = == ∆ =

Dk and LT at one point is sufficient to define the model!

[ ]( )

2 1tan ln(10)Im

r m mL

δ εε

⋅ ⋅ ⋅ −∆ = −

( )[ ]( )

Re( ) 1 tan

Im lnrLL

ε ε δ

∞ = + ⋅

tan 0.02δ =90 10f Hz=

20

10

10L ln10

m

mifif

+= +

22

Presenter
Presentation Notes
Generalization of multipole Debye model; real part decreases linearly on log scale, imaginary part is constant between 10^(m1+1) to 10^(m2-1)

Cole-Cole plots 9

04.2; tan 0.02; 10 ; 1 4; 2 13;3.707; 1.108;

r f Hz m mε δε ε∞

= = = = == ∆ =1 2 3 4

4.0; 0.05;0.1; 1; 10; 100; [GHz]

k

r r r rf f f fε ε∞ = ∆ =

= = = =

Multi-pole Debye Wideband Debye

23

Definition of Wideband Debye with data from spreadsheet • Which point to chose to define the

model? • Ambiguous…

From Isola’s FR408HR specifications

( )Re rεtanδ

Measured

Fitted

Example: strip line, ideal conductor

Measured Fitted

24

Computed with Simbeor THz

Definition of Wideband Debye with data from spreadsheet

LT @ 5 GHz

Example: 1 inch of strip line, ideal conductor

Dk @ 0.1 GHz Insertion Loss / inch

LT @ 0.1 GHz

Dk @ 10 GHz Phase Delay / inch

25 Computed with Simbeor THz

Lorentzian temporal dispersion ( ) ( ) ( ) ( )

22 2

0 0 0 02 2P t P t

P t E tt t

δω ω ε ε ω∂ ∂

+ + = ⋅∆ ⋅∂ ∂

Normalized impulse response (susceptibility):

( ) ( )0 202

sin 1 , 01

tt e t tδωδ

εχ δ ωδ

−∆= − ≥

V ( )E tV R

C

( ) ( )0 202

11 sin 1 , 01

th t e t tδωχ ε δ ω ϕ

δ−

= ∆ − − + ≥ −

Normalized step response:

( ) ( ) ( ) ( )2

21 1Q t Q tR Q t V t

t L t LC L∂ ∂

+ + =∂ ∂

- damping factor (unit-less); - resonant frequency (radian); - difference between susceptibility at 0 and infinity 0ω

ε∆

L

Capacitor charge:

0 1 LCω =2R C

Lδ =

Cε∆ =

δ 21 1tan δϕ

δ− −

=

Normalized susceptibility or capacitor charge for resonant frequency 1 GHz

Time, s

0.25δ =0.5δ =

1.5δ =

ε∆

( )20

2 20 02i

ε ωχ ωω ω δω ω

∆ ⋅=

− +

I.F.Almog, M.S.Bradley, V.Bulovic, The Lorentz Oscillator and its Applications 26

Presenter
Presentation Notes
Hendrik Antoon Lorentz (1853-1928), Dutch. Experiment with unit virtual cell; No polarization at the first moment and oscillating exponential change with time; Capacitor +RL charge analogy;

Permittivity of Lorentzian dielectric ( ) ( )

20

2 20 0

1 12r i

ε ωε ω χ ωω ω δω ω

∆ ⋅= + = +

− + ( )2

2 2 2r

rr r

ff f i f f

εε ω εδ∞

∆ ⋅= +

− +

ε∆ ε∞

Frequency, Hz

0

2rfωπ

=

( )Re rε

tanδRelative permittivity for resonant frequency 1 GHz

4.0; 0.2; 1rf GHzε ε∞ = ∆ = =

δ ε∞

∆⋅ ⋅

Example:

Time, s

V R

0.25δ =

0.5δ =1.5δ =

0.25δ =0.5δ =

1.5δ =

0.25δ =0.5δ =

1.5δ =

27

V

( )E ω

Presenter
Presentation Notes
Increase of Dk – “normal dispersion”; No such materials; Explain how the model becomes Debye model: small L, resonance -> infinity, RC; TD response – analogy with C+RLC;

Plane wave in Lorentzian dielectric ( ) ( ) 0 02 rf i f fπ ε ε µΓ = ⋅ ⋅ - plane wave

propagation constant

Attenuation Np/m

Example:

Phase delay, s/m

Frequency, Hz

Insertion Loss dB/m

( )2

2 2 2r

rr r

ff f i f f

εε ω εδ∞

∆ ⋅= +

− +

4.0; 0.2; 11.5 ;0.5 ;0.25 ;

rf GHzred curvesbluecurves

black curves

ε εδδδ

∞ = ∆ = == −= −= −

Generalized transmission parameter for distance l:

Absorption resonances

28

E

H

Presenter
Presentation Notes
Resonant absorption!

Generalized models of dielectric • Debye – Lorentzian without conductivity

• Generic rational model with complex poles (no conductivity)

( )2

2 21 1

( )21

N Kn k k

n k k k k

n

frf f fr i f fr fifr

ε εε εδ= =

∆ ∆ ⋅= ∞ + +

+ ⋅ ⋅ ⋅ −+∑ ∑

( )*

*1

1( )2

Nn n

n n n

R Rfs p s p

ε ε=

= ∞ + + − −

2s i fπ= ⋅2n n np i fα π= + ⋅

n n nR Rr i Ri= + ⋅

From 2N+1 to 4N+1 variables to identify; Can be fitted to Dk and LT measured at N+1 - 2N+1 frequencies;

- complex frequency; - complex poles; - complex residues;

2N+3K+1 variables to identify Suitable for direct optimization

Both models enable easy frequency and time domain analysis! 29

Can we use specs to build generic rational model? • Better than Debye, but

The result is sensitive to measurement errors (requires dense data points) Bandwidth is still restricted by the first and the last frequency point

From Isola’s FR408HR specifications

( )Re rε

tanδMeasured

Fitted

No data to have reliable model above 10 GHz!

Strip line, ideal conductor, 5 points, 4 real poles 30

Computed with Simbeor THz

Dielectric models from DC to infinity

( )Re rε

Frequency, Hz

( )Im rε−

conduction relaxation resonances

…if one asks a fellow scientist [physicist] “what happens when EM radiation in the range from 10^-6 to 10^12 Hz is applied to those systems [solids]” the answer is usually tentative or incomplete… - G. Williams in F. Kremer, A. Schonhals, Broadband Dielectric Spectroscopy, 2003

( )2

2 21 10

( )21

N Kn k k

n k k k k

n

frf fi fr i f fr fifr

σ ε εε εωε δ= =

∆ ∆ ⋅= ∞ + + +

+ ⋅ ⋅ ⋅ −+∑ ∑

31

Presenter
Presentation Notes
Macro-dipoles and mesoscopic effects; Quote Kittel (solid state physics) on amorphous dielectrics at GHz frequency range.

Polarization mechanisms

( )Re rε

Frequency, Hz

Atomic or ionic polarization of molecules (induced dipoles)

Electronic polarization of atoms or ions (induced dipoles)

Orientation/Distortion molecular polarization (permanent dipoles)

Macro-dipoles (charges on boundaries or in lattice)

D.D. Pollock, Physical properties of materials for engineers, 1982, v III C.A. Balanis, Advanced engineering electromagnetics, 2012

Increase of relaxation time

32

+ -

+ -

+ -

Presenter
Presentation Notes
Polarization related to permanent dipoles is temperature-dependent! Macro-dipoles - mesoscopic effects – charges bounded to boundaries, lattice,…

Dielectric constant at “infinity” • It is UNIT for all materials • Practically, we can use value at the

highest frequency of interest

( )Re rε

3.5ε∞ =

1ε∞ =

3.2ε∞ =2.8ε∞ =

2.3ε∞ =

Value at “DC” should be define to have accurate value at the lowest frequency of interest

33

Frequency, Hz

Causality

34

• Condition for the impulse response of susceptibility leads to Hilbert transform or Kramers-Kronig relations between the real and imaginary parts of the frequency-domain permittivity:

• Realness or impulse response: real part is even and imaginary is odd function of frequency

( ) 0 0t at tδχ = <

Kramers, H.A., Nature, v 117, 1926 p. 775.. Kronig, R. de L., J. Opt. Soc. Am. N12, 1926, p 547.

( ) ( ) ( ) ( )r iiε ω ε ω ε ω ε χ ω∞= + = + 0limPVω ε

εω ε

− +∞

→−∞ +

= +

∫ ∫

( ) ( ) ( ) ( )' '' '

' '1 1,i r

r iPV d PV dε ω ε ω ε

ε ω ε ω ε ω ωπ ω ω π ω ω

∞ ∞∞

∞−∞ −∞

−= + ⋅ = − ⋅

− −∫ ∫

( ) ( ) ( )( )

,1, 01, 0

t sign t ttsign t t

δ δχ χ= ⋅

− <= >

( ) ( ){ } ( ){ } ( ){ }

( ){ } ( ) ( )' ''

12

2 1

F t F sign t F t

F sign t PV di i

δ δχ ω χ χ

πχ ω

χ ω ωω π ω ω

−∞

= = ∗

= → = ⋅−∫

Derivation:

Presenter
Presentation Notes
Real part can be derived from imaginary, but it should be known from DC to infinity; Change of causality definition to t<=0 leads to “non-causality” of some models; Exercise – check causality of the dielectric models;

Use of K-K equations to restore real part

35

Linear growth of loss over some band -> constant imaginary part of permittivity

( ) 8 110.02; 10 10i f from to Hzε =

Singularities ( )Re rε

Add Debye slopes -> Wideband Debye model!

Frequency, Hz Frequency, Hz

Another way to estimate causality

36

Front delay of the impulse response: frontL

Tcε∞=

4.2; tan 0.02; 1 ; 3.71;r rf GHzε δ ε∞= = = =Wideband Debye model:

Wideband Debye Front Delay

“Flat” model: 4.2; tan 0.02;rε δ= =

“Flat” Model Front Delay Violation of Causality in “Flat” model and 6 ps/inch delay difference!!!

1 inch strip line, no conductor and reflection losses; 1 ps rise and fall, +2.74 ps delay;

See more at: M. Tsiklauri et al., Causality and Delay and Physics in Real Systems, IEEE Int. Symp. On EMC, 2014, p. 962-966.

There must be no response before the Front Delay!

or min phase delay for S-par.

Time, ns

Computed with Simbeor THz

Inhomogeneous dielectrics • Practically all PCB/packaging materials are heterogeneous mixtures of components • Two ways to deal with material the inhomogeneity:

– Direct electromagnetic analysis – specify separate material models for homogeneous regions (too many parameters – not practical);

– Homogenization – build macroscopic models for regions with fewer parameters; • Two ways to build macroscopic models:

– Empirical way – fit a broadband homogeneous model to measured data (easy); – Use mixing formulas or algorithms: construct macroscopic model from models of components if

component models and mixture parameters are known:

37

- broadband model of mixture

( )1ε ω

( )2ε ω

host

inclusions ( )mixε ω

( )mixD Eε ω=

Subject of intense investigations since mid-1800s: Mossotti, Clausius, Lorentz & Lorentz, Rayleigh, Garnett, Brugemann, Onsager, Wiener,… - see A. Sihvola, Electromagnetic mixing formulas and applications, 2008

Mixing dielectrics – “simple” way • Material density is computed as mass of mixture divided by volume (averaging) • May be simple permittivity averaging work for dielectrics?

38

mix i ii

vε ε= ∑ iv - volume fraction of material i

Works only for very limited number of cases! Example of failure in case of mixture with large difference of permittivities:

simple averaging ( )Re rε

~actual

tanδ simple averaging (pole at 15.8 GHz)

~actual (pole ~190 GHz)

1% of water in air; one-pole Debye model of water: 4.9; 76.1; 15.8rf GHzε ε∞ = ∆ = =

Frequency, Hz Frequency, Hz

Mixing dielectrics – right way • Average electric flux density and electric field!

39

mixD Eε=

2 2 1 1(1 )D v E v Eε ε= + −

2 1(1 )E v E v E= ⋅ + − ⋅

Example of fields averaging for spherical inclusions:

1E electric field in host

2E electric field in inclusions v volume fraction of inclusions 1

2 12 1

32

E Eεε ε

= ⋅+

Electric field in sphere:

( )2 1

1 12 1 2 1

32mix v

vε εε ε ε

ε ε ε ε−

= ++ − −

Maxwell Garnett mixing formula (derived by James Clerk Maxwell Garnett, 1880-1958):

J.C.Maxwell Garnett, Colours in metal glasses and metal films, Trans. of the Royal Soc., CCIII, 1904, p. 385-340.

1E2E

Field distortions is zero on average!

1

V

F F dvV

= ⋅∫

Presenter
Presentation Notes
Remarkable result! Applicable for dielectrics and small conductive spheres. What if the inclusion is not spherical? Dozens of mixing formulas derived over 150 years. Fortunately, we need to know just a few!

Bounds on permittivity of mixtures • Bounds for statistically homogeneous and isotropic mixture

40

volume fraction of inclusions

Z. Hashin, S. Shtrikman, “A variational approach to the theory of the effective magnetic permeability of multiphase materials,” J. Appl. Phys., vol. 33, no. 10, pp. 3125–3131, 1962.

,max 2

1 2 2

11

3

effv

vε ε

ε ε ε

−= +

+− ⋅

,min 1

2 1 1

1 13

effv

vε ε

ε ε ε

= +−+

− ⋅

1 2ε ε<

v

( )2 1

1 12 1 2 1

32mix v

vε εε ε ε

ε ε ε ε−

= ++ − −

Hashin-Shtrikman bounds are based on a variational treatment of the energy functional (3D):

These are the Maxwell Garnett’s equations!

Example (glass in resin): 1 23; 5;ε ε= =

volume fraction

,maxeffε

,mineffε

Very close!

Presenter
Presentation Notes
What is the equation for the max value – Maxwell Garnett for complimentary mixture!

Bounds on permittivity of mixtures • The loosest bounds for isotropic mixture defined by Otto Wiener

41

volume fraction of inclusions

O. Wiener, “Zur theorie der refraktionskonstanten,” Berichteüber Verhandlungen Königlich-Sächsischen Gesellschaft Wisseschaften Leipzig, pp. 256–277, 1910.

v

Wiener bounds are calculated for structured cases

Example (glass in resin):

volume fraction

,maxeffε

,mineffε

( )1 2

,min1 21eff v vε εε

ε ε⋅

=⋅ + − ⋅

( ),max 2 11eff v vε ε ε= ⋅ + − ⋅

Considerable difference!

1 23; 5;ε ε= =

parallel rule

series rule

Presenter
Presentation Notes
Equations are useful to describe anisotropy of layered dielectrics. The max value is simple averaging – that is where it actually works!

Mixing with dispersion • Wiener bounds for mixture with 2 components

42

Example (glass in resin): Debye models 1 23; 0.2; 1 ; 5; 0.1; 100r rf GHz f GHzε ε ε ε∞ ∞= ∆ = = = ∆ = =

0.25v = 0.5v = 0.75v =

max min max min

max min

Actual model is somewhere between the bounds – may be considerable difference!

ε∞ (0)ε

Homogenization scale – feature size

43

• Homogenization area must be much smaller than the analyzed feature size • Dielectric inhomogeneity in cross-section may cause signal degradation at higher data

rates or frequencies – skew, mode conversion, anisotropy…

Homogeneous effective dielectric

more glass fiber more resin

effε

Layered effective dielectrics

More and more details is required to extend model frequency range…

1effε

2effε

1effε

Imbalanced effective dielectrics

2effε

Example of worst case analysis

44

model for resin model for glass Mixture model with 28% average volume content of glass in resin

~22.4% of glass ~33.6% of glass

8.5 mil 10.5 mil

more resin more glass

more resin

more glass

skew: ~ 3.5 ps/inch

Substantial far end common to differential mode transformation

See more at: Y. Shlepnev, C. Nwachukwu, “Modelling jitter induced by fibre weave effect in PCB dielectrics”, Proc. of 2014 IEEE Int. Symp. on EMC, 2014.

Model with +- 20% imbalance of glass in resin

Computed with Simbeor THz

Homogenization scale – wavelength

45

• Homogenization area must be much smaller than the wavelength • Effect of inhomogeneity along traces grow with frequency – skew, resonances…

more glass fiber at humps more resin in valleys

1D or 2D non-uniform t-line models

3D models

2116 20 mil

Wavelength in dielectric: 1 GHz – 6 in; 10 GHz – 600 mil; 50 GHz – 120 mil; 100 GHz – 60 mil;

Resonance at Period = Wavelength/2

Periodic change of dielectric properties

Example of periodicity effect analysis

46

model for resin model for glass

See more at: Y. Shlepnev, C. Nwachukwu, “Modelling jitter induced by fibre weave effect in PCB dielectrics”, Proc. of 2014 IEEE Int. Symp. on EMC, 2014.

~33.6% of glass

~22.4% of glass

Mixture model with 28% average volume content of glass in resin

Model with +- 20% sinusoidal periodic imbalance of glass in resin

Microstrip structure: traces at 9 deg.; Period 120 mil, resonance at ~32 GHz Reflective resonance -

No absorption as in Lorentzian dielectric model!

Reflection

Transmission

Computed with Simbeor THz

Anisotropic dielectrics

47

xx xy xz

yx yy yz

zx zy zz

ε ε εε ε ε ε

ε ε ε

=

xx xy xzt

xy yy yz

xz yz zz

ε ε εε ε ε ε ε

ε ε ε

= =

0 00 00 0

xx

yy

zz

εε

ε

( )0 0 1D E P Eε ε χ= ⋅ + = + ⋅

• Anisotropy is dependency of polarization on electric field direction

“Anisotropic solid is not an isotropic solid” – Lord Kelvin, 1904

0 00 00 0

εε

ε

=

=

D Eε= ⋅0Eε

P

x y

z Permittivity is 3x3 matrix, dyadic or second-rank tensor – 9 dispersive parameters in general

D

1. Reciprocal material – 6 parameters or less

Practically all anisotropic dielectrics are reciprocal

2. Biaxial material – 3 parameters

3. Uniaxial material – 2 parameters

Orthorhombic (monoclinic, triclinic) lattices and PCB laminates!

Tetragonal, hexagonal, rhombohedral lattices and PCB laminates!

x and y are identical, z is different

T.G. Mackay, Electromagnetic Anisotropy and Bianisotropy: A Field Guide, 2006

Presenter
Presentation Notes
Crystallographic systems. Isotropic case – cubic lattice and all other materials. Non-reciprocal dielectric – magnetized plasma (gyrotropic). Meta-materials may have any permittivity. Permittivity for reciprocal material can be always transformed into diagonal form.

Anisotropy: biaxial dielectric • Homogenization of PCB dielectric along the coordinate axes

48

Orthorhombic system with optical axes as coordinate axes:

x y

z a b c

a != b !=c

z zz zD Eε= ⋅Series mixing rule (Weiner min)

Fiber glass fabric with different filling and warp yarns:

V

V V

y yy yD Eε= ⋅ x xx xD Eε= ⋅

x y

Anisotropy: uniaxial dielectric • In and out of plane homogenization of PCB dielectric

49

Tetragonal system with optical axes as coordinate axes:

x y

z a

a c

a != c

Series mixing rule (Weiner Min)

Fiber glass fabric with similar filling and warp yarns:

V

V

, ,x y x yD Eε== ⋅

z zD Eε⊥= ⋅

Out of plane value:

In plane value:

This value is usually is measured with wide strip line resonator (in spreadsheets)!

Parallel mixing rule (Weiner Max)

( )1 2

,min1 21eff v vε εε

ε ε⋅

=⋅ + − ⋅

( ),max 2 11eff v vε ε ε= ⋅ + − ⋅

M.Y. Koledintseva, S. Hinaga, and J.L. Drewniak, “Effect of anisotropy on extracted dielectric properties of PCB laminate dielectrics”, IEEE Symp. on EMC, Long Beach, CA, Aug. 14-19, 2011, pp. 514-517

Presenter
Presentation Notes
Exercise – mix 2 Debye models and compare real part of permittivity and loss tangent – can “out of plane” loss tangent be used as “in plane” value? – hint: it depends, but mostly NO!

Fields in PCB structures • X, Y and Z components of electric field depend on geometry

50

E-field in wide strip (25 Ohm at 10 GHz)

E-field in narrow strip (50 Ohm at 10 GHz)

E-field of strip differentia mode (85 Ohm at 10 GHz)

E-field in differential vias

Effective permittivity will depend on geometry too (it is averaging of the fields)

Computed with Simbeor THz

Presenter
Presentation Notes
More energy in Z-directed field in wider strip. More energy in X or Y directed components in narrower strip, differential and vias.

Alternative to anisotropic model • Layered dielectric model

51

Polarization current between 2 diff. vias at 10 GHz

Strip model with “resin” layer

Via model with “resin” and “glass” mixture layers

Substantial difference in current through layers with different permittivity

Computed with Simbeor THz

Which model is better for PCB?

52

Homogeneous Anisotropic Layered

Simplest – one permittivity 2 permittivities 2 or more permittivities and layer thicknesses

Depends on geometry, multiple models may be required for different cross-sections, vias,…

Accurate for extended range of geometries

Less accurate if feature size is smaller than the homogenization area (close traces or elements of vias)

Most accurate and universal

mixD Eε= 0 00 00 0

x x

y y

z z

D ED ED E

εε

ε

=

=

=

If dielectric components have substantially different permittivities:

Conductor dispersion effects • Current crowding below strips

• Around 10-100 KHz • Increases R and decreases L at very low frequencies

• Skin-effect • Transition frequencies from 1 MHz to 100 GHz (see chart) • Surface impedance boundary conditions (SIBC) for well-

developed skin-effect – R and L ~ sqrt(frequency)

• Skin-effect on rough surface • May be comparable with skin depth starting from 10 MHz • Increases both R and L (and possibly C)

• Ferromagnetic resonances (Nickel) • Plasmonic effects above 1 THz – (Drude model)

( ) (1 )2

Z iω µωσ⋅

= +

freq

uenc

y

( ) ( )rK Zω ω

R i Lω+

53

Skin effect = Maxwell’s eq. +Ohm’s law

BEt

∂∇× = −

DH Jt

∂∇× = +

J Eσ=

y yJ Eσ=Hz

Poynting’s vector

( )1expy s

s

iE E x

δ− +

= ⋅

x 1

s fδ

π µσ= Skin depth

Plane-wave view:

Current cancelation:

54

Presenter
Presentation Notes
Notice that exponent has real and imaginary parts – oscillation part can cause current reversal!

Example: currents in microstrip 1 KHz - skin depth 82*t 1 MHz - skin depth 2.6*t 10 MHz - skin depth 0.82*t

100 MHz - skin depth 0.26*t

t=1 mil, w=7 mil, current density in [A/m^2], 1V + 50 Ohm excitation

1 GHz - skin depth 0.082*t 100 GHz - skin depth 0.0082*t; peak current density in cross-section:

Computed with Simbeor THz 55

Presenter
Presentation Notes
t is strip and plane thickness

Current reversal in conductor

Currents at some distance from strip surface are flowing in opposite direction!

[A/m^2] 1 GHz - skin depth 0.082*t

56

Reversed current inside the strip Strip

TEM wave propagation direction (green arrows)

Delay of the wave propagating into the strip explain the current reverse and the internal inductance 1 GHz, Skin Depth 0.082*t (conductor thickness is 12.2 of SD)

[A/m^2]

Wave propagation direction inside conductor

Current reversal in conductor

57

Current reversal in conductor

Magnitude

Real

Imaginary

Strip Bottom Strip Top

Current Density at 1 GHz Real negative part means direction opposite to the surface currents! Similar to the current in round wire

Wire Center

Wire Radius

Magnitude Real

Imaginary

Reversed current

Reversed current

Skin depth

58

Skin-effect and roughness

40 MHz 150 MHz

4 GHz

0.5 um

400 GHz

Account for roughness

No roughness effect

10 um

5 um

1 um

18 GHz

0.1 um

Interconnect or plane thickness in micrometers vs. Frequency in GHz

RFIC

Package

IC

No skin-effect

Well-developed skin-effect

PCB

Roughness has to be accounted if rms value is comparable with the skin depth (0.5-1 of skin depth)

Transition from 0.5 skin depth to 2 and 5 skin depths for copper interconnects on PCB, Package, RFIC and IC

Ratio of skin depth to r.m.s. surface roughness in micrometers vs. frequency in GHz

59

Presenter
Presentation Notes
The vertical axis on the left graph is conductor thickness in micrometers. The horizontal axis is frequency. Along the blue line the conductor thickness is half of skin depth and there no skin-effect below this line. Along red line, the conductor thickness is equal to five skin depth. Well-developed skin-effect area is above the red line. Transition to skin-effect occurs between those lines. We can see that different technologies may have transition at different frequencies. Conductor thickness for PCB technology may be from 50 um to 15 um. It means that transition frequencies may be as high as 500 MHz. With 5 um conductor thickness in packaging applications, the transition takes place from 40 MHz to 4 GHz – right in the middle of serdes spectrum. With 2 um thickness the transition takes place at 20 GHz. In addition, the conductor surface roughness can complicate the analysis. It must be accounted as soon as root mean square of the bumps is about 0.5-1 of skin-depth. With 10 um roughness it means frequencies as low as 10 MHz, where the roughness can change the attenuation. Typical PCBs or packaging applications may have roughness from 1 to 5 um, that is in the frequency band relevant to the serdes interconnects analysis.

Roughness modeling • Direct electromagnetic analysis is

simply not possible (very approximate) • “Effective dielectric roughness” layer • Roughness correction coefficients:

– Modified Hammerstad model – Huray’s snowball model – Hemispherical model – Sandstroem’s model – Stochastic models – Periodic frequency selective surfaces…

See references at: Y. Shlepnev, C. Nwachukwu, Practical methodology for analyzing the effect of conductor roughness on signal losses and dispersion in interconnects, DesignCon2012

Cross-section

Profilometer

60

Presenter
Presentation Notes
Effective resistivity will depend on the boundaries

Effective Roughness Dielectric (ERD)

Introduced in M.Y. Koledintseva, A. Ramzadze, A. Gafarov, S. De, S. Hinaga, J.L. Drewniak, PCB conductor surface roughness as a layer with effective material parameters. – in Proc. IEEE Symp. Electromagn. Compat., Pittsburg, PA, USA, 2012, p. 138-142.

1 1,eff tε

2 2,eff tε

copper t

Layer with mixture of conductor and dielectric material is turned into layer with “effective” dielectric parameters

Eliminates uncertainties of the conductor/dielectric boundary; Too many parameters, difficult to identify;

61

Presenter
Presentation Notes
Here we can clearly see the uncertainty of the boundary between conductor and dielectric. Use of transitional layer is good idea!

Example of analysis with ERD

With ERD Without With ERD

Without

ERD parameters for STD copper are defined in A.V. Rakov, S. De, M.Y. Koledintseva, S. Hinaga, J.L. Drewniak, R.J. Stanley, Quantification of conductor surface roughness profiles in printed circuit boards, IEEE Trans. on EMC, v. 57, N2, 2015, p. 264-273.

Causal increase in attenuation, phase delay and decrease in impedance!

ERD layer next to planes

ERD strips above and below copper strip Computed with

Simbeor THz

Attenuation IL

Phase Delay |Zo|

62

Modified Hammerstad model

( )21 arctan 1.4 1srs

K RFπ δ ∆

= + ⋅ ⋅ −

1s f

δπ µ σ

=⋅ ⋅ ⋅

Conductor skin-depth

RF - roughness factor, defines maximal growth of losses due to metal roughness (increase of surface)

∆ ~ root mean square peak-to-valley distance

Modified model suggested in Y. Shlepnev, C. Nwachukwu, Roughness characterization for interconnect analysis. - Proc. of the 2011 IEEE Int. Symp. on EMC, Long Beach, CA, USA, August, 2011, p. 518-523

E

HΠ Plane wave outside

“Absorption” waves on surface

1 mµ∆ =

RF=2 – original model

RF=3

RF=1.5

Frequency, Hz

Roughness correction coefficient – increase of absorption by Ksr:

Bumps are much smaller than wavelength! 63

Huray’s snowball model

64

Losses estimation for conductive sphere are used to derive equation for multiple spheres:

122

22 21 1 s s

sr i ii i i

K A DD Dδ δ

= + ⋅ + +

Amatte/Ahex can be accounted for by resistivity; Can be simplified to model with 2 parameters per ball (Ai and Di):

32

ii

hex

NAAπ

= Di – ball i diameter; Ni – number of balls with diameter Di;

P.G. Huray, The foundation of signal integrity, 2010

D= 2 um

D= 1.4 um

D= 1.7 um

A=2.1e12 1/um^2

Frequency, Hz

Dispersion with rough conductors

65

“Oliner’s waveguide – ideal to investigate RCCs

Copper: w=20 mil; t=1 mil; Rough; Ideal dielectric: Dk=4; h=5.3 mil;

PMC

MH: Del= 1 um; RF=2

Huray’s: A=2.1e12 1/um^2; D=1.7 um;

Attenuation, Np/m

Phase delay, s/m

Flat copper ~sqrt(f)

~f

Flat copper: Red lines; Huray’s one-ball: blue lines; Modified Hammerstad (MH): black lines;

Transition to skin-effect

Flat copper Frequency, Hz

Frequency, Hz

PMC

Presenter
Presentation Notes
Non-classic losses, small correction to the surface inductance – phase delay decreased.

Use of roughness correction coefficients • Apply it to attenuation: Simplest; Non causal, applicable for t-lines only;

• Apply it to internal conductor part of p.u.l. impedance:

• Apply to conductor surface impedance operator (Simbeor)

66

( ) ( )r r sOhmZ f K Z i L

mω = ⋅ + ⋅ ∞

Kr is impedance roughness correction coefficient (Huray, Modified Hammerstad,…); Zs – conductor p.u.l. impedance matrix;

Simple, causal; Does not account for actual current distribution on conductor, applicable for t-lines only;

See details in Y. Shlepnev, C. Nwachukwu, Roughness characterization for interconnect analysis. - Proc. of the 2011 IEEE Int. Symp. on EMC, Long Beach, CA, USA, August, 2011, p. 518-523

" 1/2 1/2cs sr cs srZ K Z K= ⋅ ⋅

Ksr – diagonal matrix with roughness correction coefficients on diagonal (Huray, Modified Hammerstad,…); Zcs – conductor surface impedance operator (matrix);

Causal, accounts for actual current distribution; Difficult to implement, no capacitive effect; Boundary uncertainty in all approaches with RCC;

What is bulk resistivity?

Ferromagnetics: Nickel magnetization • Magnetic permeability dispersion equations are derived by

Landau and Lifshits from description moving boundaries of oppositely magnetized layers in ferromagnetic metal:

• Lorentz model may be also acceptable for resonance description • Can be combined with Debye model at lower frequencies and

Lorentz model at the millimeter frequencies L. Landau, E. Lifshits, On the theory of the dispersion of magnetic permeability in ferromagnetic bodies, Phys. Zeitsch. der Sow., v. 8, p. 153-169, 1935. Y. Shlepnev, S. McMorrow, Nickel characterization for interconnect analysis. - Proc. of the 2011 IEEE International Symposium on EMC, 2011, p. 524-529.

( ) ( )2

02 2

0 2h l hf i ff

f i f fγµ µ µ µ

γ+ ⋅ ⋅

= + − ⋅+ ⋅ ⋅ −

0

; ;[ ]; [ ]

l hpermeability at low frequencies permeability at high frequenciesf resonance frequency Hz damping coefficient Hzµ µ

γ− −− −

Frequency, Hz

67

68

Example: 150 mm microstrip link with ENIG finish with about 0.05 um of Au and about 6 um of Ni over the copper; Simulation with identified dielectric model and Landau-Lifshits model for Ni layer:

Simulated (green)

Measured (red)

Insertion Loss

Simulated (green)

Measured (red)

12 Gb/s Measured 12 Gb/s

Simulated

Breaking the skin: Drude model

69

freeJ Eσ= Bulk conductivity with temporal dispersion: ( ) 0

1 r

fi f fσσ =

+Relaxation frequency for copper is about ~18 THz, relaxation time ~9 fs

Skin depth Bulk conductivity

( )Im σ−

( )Re σ

With dispersion

Without

Good introduction: C.T.A. Johnk, Engineering electromagnetic – fields and waves, 1975

Frequency, Hz Frequency, Hz

Presenter
Presentation Notes
Drude used classical theory of electrons and derived Ohm’s law. Drude theory later extended by Lorentz (Dutch) and Sommerfeld.

• How to identify broadband dielectric model? • How to identify conductor roughness parameters? • How to separate dielectric, conductor and conductor roughness

models? • Can roughness losses be accounted in dielectric model? • Which roughness model is more accurate? • Other questions?...

Outstanding questions

70

Find some answers are in Simberian app notes at www.simberian.com

PCB materials and model identification techniques

• Composition of PCB Dielectric Materials • Overview of the material property identification

techniques • Identification with GMS-parameters

71

Presented by Chudy Nwachukwu, Isola

Composition of PCB Dielectrics

Just to name a few… Flex Polyimide

Flex Fluoropolymer / Polyimide composite

Liquid Crystal Polymer (LCP)

Ceramic Filled Polymer on Fiberglass

Glass Microfiber Reinforced PTFE

Micro-dispersed Ceramic in PTFE composite w/fiberglass

Ceramic filled PTFE on woven fiberglass

PTFE on woven fiberglass

Ceramic-filled Epoxy on fiberglass

High Tg Thermoset resin w/fiberglass reinforcement

Cross-section Images

72

Resin Chemistry – What’s in it?

Flame Retardants Brominated – Tetrabromobisphenol A (TBBA)

Low Halogen / Halogen Free

Phosphorous and Nitrogen based

Aluminum and Magnesium hydroxide

Filler components Aluminum Silicate

Talc

Rubber

Glass microspheres

Boron Nitride

Br Br

Br

Br

OH O

ROH

OO

CH3

CH3

R

O

73

Viscosity Regulator

High Shear Milling/Mixer

To the Treater

Filtration

Compounding / Mixing Process

Woven Filter – removes contaminants in liquid

components.

Magnetic Filter – removes ferrous contaminates.

High Shear Milling/Mixing – ensures homogenous mixing

of all components (solvent, catalysts, hardeners).

Viscosity measurement and feedback

Components

74

Composition – Fiberglass Weave

Property Low DK Low CTE Improves Degrades E-Glass D-Glass L-Glass NE-Glass T-Glass S-Glass

SiO2 DK / DF Drillability 52 - 56% 72 - 76% 52 - 56% 52 - 56% 64 - 66% 64 - 66% CaO DK 20 - 25% 0% 0 - 10% 0% 0% 0 - 0.3% Al2O3 DF 12 - 16% 0 - 5% 10 - 15% 10 - 18% 24 - 26% 24 - 26% B2O3 DK / DF 5 - 10% 20 - 25% 15 - 20% 18 - 25% 0% 0% MgO Meltability DK 0 - 5% 0% 0 - 5% 5 - 12% 9 - 11% 9 - 11%

Na2O / K2O DK / DF / Drillability 0 - 1% 3 - 5% 0 - 1% 0 - 1% 0% 0 - 0.3%

TiO2 / LiO2 Meltability 0% 0% 0 - 5% 0% 0% 0%

Property Unit E-Glass Low DK Glass Low CTE Glass

DK Freq (1 GHz) 6.8 4.8 5.4 DF Freq (1 GHz) 0.0035 0.0015 0.0043

Tensile Modulus Gpa 75 64 86

Thermal Expansion ppm/⁰C 5.6 3.3 2.8

75

Fabric Manufacturing Process

Quality Inspection

Hollow Fibers

Yarn twist

Broken Filaments

Impurities

Critical Measures

Woven glass styles

Electrical properties

PCB Process-ability

Cost & Availability

76

B-Stage Treating

Glass Cloth

Unwinders

Splicer Pre-dip & Primary Dip Pans

Ovens Rewinder Sheeter Stacker

Prepreg in roll form

Prepreg in sheets/panels

Inspection

Accumulator & Tension Control

77

Material Identification Techniques • For test structures …

– Sample in transmission or resonant structure – Transmission line segment or resonator made with the material

• Make measurements … – Capacitance – S-parameters measured with VNA – TDR/TDT measurements – Combination of measurements

• Correlated with a numerical model – Analytical or closed-form – Static or quasi-static field solvers – 3D full-wave solvers

78

Characterizing “Effective” Permittivity

Copper-clad Dielectric Testing Short Pulse Propagation (SPP)

Generalized Modal S-Parameter

(GMSP)

Unclad Dielectric Testing Capacitance Test Method

Coupled Stripline “Berezkin”

Resonant Cavity Structures

Free-space Transmission

79

Capacitance Test Method (1 MHz – 1 GHz)

Parallel Plate Fixture Admittance is modeled as parallel “G” || “C”

Capacitance is modeled as parallel plate “C”

Effect of fringing fields are neglected.

Presence of dielectric sample changes

impedance of the parallel plate capacitor.

Accuracy for the test method is critically

dependent on thickness uniformity of the

dielectric sample.

80

Coupled Stripline Fixture (1 GHz – 22 GHz)

81

Resonant Cavity Methods (3 GHz - 40 GHz)

Split Post Cavity Each cavity is designed with a specific Q factor and

measures in-plane dielectric permittivity.

Discrete frequency measurements (example: 3, 7, 10,

15.5 & 22.5 GHz).

Open Resonator

Courtesy of Damaskos Inc. 82

Free-space Quasi Optical (18 GHz – 110 GHz)

Measurement Steps: Isolation – blocking the beam propagation path

with a metal plate to account for diffraction

effects residual reflections.

Reference – measuring through transmission

(S21) parameters without material under test to

account for the permittivity contributions of air.

Time domain gating – Mathematical elimination

of multipath signals using the sum of distance

between horn antennas and dielectric sample

(eg: +/- 2ns).

83

Sample data from Unclad Dielectric testing

84

Short Pulse Propagation (SPP)

Low frequency values are identified separately due to TDT limitations

TDT pulse responses of 2 line segments -> Gamma (complex propagation constant)

Iterative matching of measured and computed Gamma -> Dielectric Model

A. Deutsch, T.-M. Winkel, G. V. Kopcsay, C. W. Surovic, B. J. Rubin, G. A. Katopis, B. J. Chamberlin, R. S. Krabbenhoft, Extraction of and for printed circuit board insulators up to 30 GHz using the short-pulse propagation technique, IEEE Trans. on Adv. Packaging, vol. 28, 2005, N 1, p. 4-12.

85

GMS-Parameters

See details at: Y. Shlepnev, A. Neves, T. Dagostino, S. McMorrow, Practical identification of dispersive dielectric models with generalized modal S-parameters for analysis of interconnects in 6-100 Gb/s applications, DesignCon 2009, available at www.simberian.com Y. Shlepnev, PCB and package design up to 50 GHz: Identifying dielectric and conductor roughness models, The PCB Design Magazine, February 2014, p. 12-28.

L

Optimization loop – red line; Automated in Simbeor software;

( )( )

0 expexp 0

LGMSc L−Γ ⋅ = −Γ ⋅

86

Comparison of GMS and SPP techniques

87

• Commonalities: – Same test fixture can be used (2 segments) – Numerical transmission line model is used in both techniques – Resistance measurement at DC can be used to identify bulk resistivity in both techniques

• Differences: – Measured S-parameters are used to extract GMS-parameters (VNA), but short pulse TDT

measurements are used in SPP technique to extract complex propagation constants – SPP uses measurements at 1 MHz to have low frequency asymptotes of dielectric constant - not

needed with the GMS-parameters if S-parameters are measured starting from sufficiently low frequency

• If S-parameters are used to extract Gamma from GMS-parameters, such technique may be considered as a variation of SPP methodology – “SPP Light”

– Identification with GMS-parameters and “SPP Light” should produce nearly identical results if same t-line model is used

Details in Y. Shlepnev, Broadband material model identification with GMS-parameters, EPEPS 2015.

Example of identification

88

From Isola FR408HR specifications

10.5 (11) mil strip lines; microstrips 13.5 (14.5) mil; Use measured S-parameters for 2 segments (2 inch and 8 inch); No data for conductor roughness model;

CMP-28 channel modelling platform from Wild River Technology http://www.wildrivertech.com/

Identification with GMS and SPP

89

• Dielectric: Wideband Debye dielectric model with Dk=3.8 (3.66), LT=0.0117 @ 1 GHz;

• Conductor roughness: modified Hammerstad model with SR=0.32 um, RF=3.3

GMS-parameters Gamma (SPP Light)

Models are usable above 50 GHz!

Models identified with GMS-parameters

Data from W. Beyene et al., Lessons learned: How to make predictable PCB interconnects for data rates of 50 Gbps and beyond, DesignCon 2014. 90

Implication of Material Characterization Methods

91

Practical PCB Material Identification Techniques

92

Presented by Scott McMorrow, Samtec-Teraspeed

Wideband Debye model properties

4.2rε =

Frequency, Hz

( )Re rε

( )tanδ ω

POLES 110m 210m

Dk and LT at one point is sufficient to define the model!

tan 0.02δ =90 10f Hz=

93

Djordjevic-Sarkar model assumptions • Dielectric properties represent the behavior

of two poles • Low frequency pole (kHz) • High frequency pole (THz) • Well outside the frequency band

that we want to characterize for data transmission.

Djordjevic-Sarkar model advantages • Describes most materials used in

PCB/Package/Cable • Simple to adjust

1 MHz 100 GHz

Presenter
Presentation Notes
Generalization of multipole Debye model; real part decreases linearly on log scale, imaginary part is constant between 10^(m1+1) to 10^(m2-1)

Plane wave in Wideband Debye dielectric

Attenuation Np/m

Phase delay, s/m

Frequency, Hz 94

~f

1 MHz 100 GHz

Both attenuation and phase delay provide the same information regarding the dielectric loss. Slope of the phase delay is dependent upon loss tangent. We can use this to identify dielectric, since there is a fairly sensitive slope.

Presenter
Presentation Notes
Linear on log-log scale

Practical implication of rough conductors

95

“Oliner’s waveguide – ideal to investigate RCCs

Copper: w=20 mil; t=1 mil; Rough; Ideal dielectric: Dk=4; h=5.3 mil;

PMC

Attenuation, Np/m

Phase delay, s/m

Flat copper ~sqrt(f)

~f

Transition to skin-effect

Flat copper

Frequency, Hz

PMC

1 MHz 100 GHz

Roughness has a large impact on loss. Roughness has a very small impact on phase delay. We can use this in the final tuning of overall interconnect loss. We can neglect roughness for the purpose of identifying Dk and Df.

Presenter
Presentation Notes
Non-classic losses, small correction to the surface inductance – phase delay decreased.

GMS-Parameters

See details at: Y. Shlepnev, A. Neves, T. Dagostino, S. McMorrow, Practical identification of dispersive dielectric models with generalized modal S-parameters for analysis of interconnects in 6-100 Gb/s applications, DesignCon 2009, available at www.simberian.com Y. Shlepnev, PCB and package design up to 50 GHz: Identifying dielectric and conductor roughness models, The PCB Design Magazine, February 2014, p. 12-28.

L

Optimization loop – red line; Automated in Simbeor software;

( )( )

0 expexp 0

LGMSc L−Γ ⋅ = −Γ ⋅

96

Raw vs. GMS

97

Common Mode

Differential Mode Noise occurs when return loss crosses insertion loss

Differences between uniform sections of two measurements become apparent with GMS

technique

Presenter
Presentation Notes
Non-classic losses, small correction to the surface inductance – phase delay decreased.

Filtered vs. Unfiltered Attenuation

Common Mode

Differential Mode

Mode separation occurs when dielectric is not uniform when working with differential conductors. The position of Differential Mode vs Common Mode provides information on where the difference

occur

Unfiltered Phase Delay

Common Mode

Differential Mode

Mode separation occurs when dielectric is not uniform when working with differential conductors. The position of Differential Mode vs Common Mode provides information on where the difference occurs. Faster Common Mode indicates common mode fields are exposed to a lower Dk dielectric.

Phase Delay is always much cleaner than

Attenuation or Group Delay

Comparison of GMS and AFR

GMS-parameter method is designed to remove losses due to impedance mismatch by normalizing to a perfectly matched condition at every frequency point.

Other methods are designed to create faithful models of the actual delta-length interconnect. This may introduce additional losses as mismatch increases.

Red - Differential Mode GMS Dark Green – Differential Mode AFR Light Green – Common Mode AFR

Blue – Common Mode GFS

Comparison of GMS and AFR Phase Delay

Common Mode

Differential Mode

Essentially identical delay between GMS and AFR methods.

Phase or Phase delay is generally the most stable method for identifying dielectric properties.

Modeled vs. Measured Phase Delay

Modeled vs. Measured Attenuation

Trace Geometry Cross Section

Resin rich / Fiber Free Region

Presenter
Presentation Notes
Resin rich, fiber free region is clearly visible in slide. Surface roughness is clearly visible.

Differential Pair Geometry

Resin rich / Fiber Free Region

To correctly model differential trace geometries, anisotropic layering must be modeled. Resin/Epoxy/Polymer regions are always lower Dk than mixed dielectric regions. Laminate weave skew is identified and bounded

through measurements and then incorporated into channel models as a post process step.

Presenter
Presentation Notes
Can see sillouette of fibers. They are complicating modeling Region surrounding differential pair traces is fiber free. This region contains only epoxy, which has a lower Dk than Fiber. Non-homogeneous dielectric layering changes impedance, propagation constant, and gives rise to forward crosstalk.

Dielectric Mixture Modeling

Dielectric average of epoxy and glass

Pure epoxy

Difference between epoxy Er and Average Er results in separation of common and

differential propagation modes.

Measured Meg6 Diff Stripline

Insertion Loss / Return Loss crossover @ 13 GHz

Forward Crosstalk

Measured data is often limited by Signal-to-Noise ratio at the insertion loss / return loss crossover point. But even this data can produce good model correlation if parameters are extracted between DC and 13 GHz.

Meg 6 Mode Separation Phase

Differential Mode is Faster

Common Mode is Slower

Mode separation due to layered anisotropy of epoxy and fiber rich areas in laminate system

Meg 6 Mode Separation Group Delay

Differential Mode is Faster

Common Mode is Slower

Teraspeed Consulting Group LLC

Mode separation due to layered anisotropy of epoy and fiber rich areas in laminate system.

Megtron 6 20” Differential Pair Modeled vs. Measured Single-ended S-parameters

Practical Material Identification

• Step 1 – Use group/phase delay for preliminary Er • Step 2 – Evaluate potential variation • Step 3 – Identify low frequency characteristics • Step 4 – Adjust for dielectric loss • Step 5 – Final adjustment for conductor roughness

• 111

Practical Material Identification Step 1 – Group Delay Preliminary Er

Identification

112

Tune Dk near 1 GHz to match phase

Practical Material Identification Step 2 – Evaluate variation

113

Yuck!

Practical Material Identification Step 3 – Identify Low Frequency Characteristics

114

Adjust for conductivity

Practical Material Identification Step 4 – Adjustment for Dielectric Loss

115

Tune Df to match phase at high frequency

Practical Material Identification Step 5 – Final Adjustment for Conductor Roughness

116

Tune roughness model to match high frequency loss.

Terragreen Raw Measurements

Terragreen Phase Delay GMS vs Modeled

Ansys SiWave and Simbeor have very faithful match to GMS-parameter

plot

Terragreen Attenuation GMS vs Modeled

Ansys SiWave and Simbeor have very faithful match to GMS-parameter

plot Dk = 3.587 Df = 0.004

Roughness = 0.285 um Roughness Factor = 2

Tachyon 100G Measured Insertion Loss

2 inch Horiz / Vert 0 degree

4 inch Horiz / Vert 4.5 degree

6 inch Horiz /Vert 0 degree

8 inch Horiz / Vert 4.5 degree

8 inch Horiz 4.5 degree Horizontal Weave Periodic Loading

Variation of Dk in horizontal weave direction is discerned by 4.5 degree periodic weave loading, which causes a ½ wave resonance at ½ the

crossing frequency

Tachyon 100G 4” Generalized De-embedded Attenuation Match

Red – Vertical (Fill) Direction Blue – Horizontal (Warp) Direction

Black – Simulated Attenuation

8 inch Horiz 4.5 degree Horizontal Weave Periodic Loading

Cu Conductivity – 5.6 e7 S/M Cu Roughness – 0.4 micron (Hamerstadt-Jensen)

Dk – 3.06 @ 1 GHz (Djordjevic-Sarkar) Df - .0025 @ 1 Ghz (Djordjevic-Sarkar)

Due to large difference between Dk of polymer and glass, Tachyon is extremely sensitive to dielectric

variations in all directions

Material Comparison De-embedded Periodic Weave Resonance

Light Blue – Tachyon Pink – Terragreen

Green – I-Tera Blue – Megtron 6 Purple – I-Speed Red – Megtron 4

Orange – Gigasync RTF Brown – Gigasync H-VLP

Gigasync exhibits a breakpoint in loss characteristics around 7-10 GHz, where the loss slope changes for both

RTF and H-VLP copper. Indicatesan additional pole in the material dielectric

response that is not predicted by the Djordjevic-Sarkar model.

Periodic weave resonance is only discerned in Horizontal (Warp) direction. Vertical (Fill) direction shows no evidence of this phenomena.

Traces in Horizontal (Warp) direction will still experience variation in Dk

based upon local weave environment.

Modeled

Modeled with 12 ps launch skew added for laminate weave skew

Megtron 6 20” Differential Pair Modeled vs. Measured Differential S-parameters

Laminate weave skew introduces an additional factor in the assessment of models. In this case, one measured set of differential pairs had significant P/N skew of 12 ps, identified in group delay and phase plots.

Presenter
Presentation Notes
Netlist only has 12ps delay (50ohm lossless tline) between launch and trace itself.

QUESTIONS?

Thank you!

MORE INFORMATION:

www.isodesign.isola-group.com

Chudy.Nwachukwu@isola-group.com

www.simberian.com

Shlepnev@simberian.com

www.teraspeed.com

Scott@teraspeed.com

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