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PHONE: 516.328.3300 • FAX: 516.326.8827 • WWW.SDP-SI.COM
Metric
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9-1
9 - LINEAR MOTION SYSTEMS
Utilitrak® Carriage Assemblies Economy pg. 9-14
Utilitrak® Carriage Assembliespg. 9-12
Utilitrak® Linear Guide Rails pg. 9-13
Utilitrak® Linear Guide Rails Economy pg. 9-15
Guide Wheelspg. 9-8
Adapter Bushingspg. 9-9
Studded Guide Wheelspg. 9-10
Linear Guide System, Low Profile Size 17 pg. 9-19
Guide Wheel Journalspg. 9-11
Linear Guide System, Low Profile Size 27 pg. 9-20
Double-Edged Size 0 Steel Trackspg. 9-5
Linear Guide System, Low Profile Size 40 pg. 9-21
Steel Tracks with Mounting Holespg. 9-6
Linear Guide System, Low Profile Size 80 pg. 9-22
Steel Tracks, Plainpg. 9-7
Linear Guide System, Heavy-Duty Size 40 pg. 9-25
Mini-Rail® Linear Guidespg. 9-16
Linear Guide System, Heavy-Duty Size 80 pg. 9-26
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INDUSTRIAL “V” GUIDE SYSTEMS
GENERAL INFORMATION
Linear motion devices find application in many designs related to machines in general and mechanisms in particular. The simplest known sliding pair used consists of a bushing and shaft. Due to friction and the resulting wear, loss of alignment will occur which will, in turn, cause binding and chatter. Because of vertical loading, the lubricant will accumulate where it is not needed and will not be available where it could do some good. The presence of lubrication may also cause accumulation of dust and dirt and create gumming and grit.
The above disadvantages led to the development of Ball Bushings with recirculating balls. These have the disadvantage that they are captive on the shafts or have complicated mounting arrangements if they are of the “open type”.
The wheel and track components offered in this catalog have the following advantages: a. Easy mounting to machined surfaces which are in most cases part of the existing
structure. b. Self-cleaning feature due to the circumference being greater at the edge than it is on
the bottom of the “V” groove, and there is a constant wiping action present. c. Eccentric bushings provide means to take out “slack” and compensate for any inac-
curacy or accumulation of tolerances. d. Low cost in comparison with other alternatives, in particular, for low speeds and loads
where the “economy series” guide wheels can be used. e. Available Selection of different guide wheel and track sizes and materials enables
economical choice depending on loads and other requirements.
The accuracy of the system depends on the parallelism of the mounting surfaces; therefore, it cannot be stressed too strongly that reasonable care should be taken when bolting track to the mounting surfaces to assure proper alignment. And, as a matter of good engineering practice, the wheels should be so spaced that leverage from overhanging loads does not cause stresses exceeding the load capacity of the wheel.
For Mounting Instructions and Engineering Notes see the following pages:
(a)
(b)
(c)
(d)
(e) (f) (g)
Double-Edged Steel Tracks (Size 0)Steel Tracks with Mounting HolesSteel Tracks, PlainGuide Wheels (Precision & Economy Series)Adapter Bushings (Adjustable & Stationary)Studded Guide Wheels (Adjustable & Stationary)Guide Wheel Journal AssembliesUtilitrak® Carriage Assemblies and Rails (High Load) Utilitrak® Carriage Assemblies and Rails (Economy Series)
Name of Product Page No.9-59-69-79-89-99-109-119-12, 9-13 9-14, 9-15
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Metric
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“V” GUIDE SYSTEM • ENGINEERING NOTES
STOCK
F
X2 X1
LOAD LOAD
A
AHLOAD
W
FLOATING PIVOT
FIXEDPIVOT
SECTION A-A
F
D
R1
X R2
Fig. 3Shows use of Guide Wheels to guide strip stock into punch press dies or roll forming machines. Use of all adjustable mounting bushings gives axial as well as longitudinal adjustment.
In practical application, on long fabricated equipment, it is difficult to hold track mounts to close tolerances. We recommend use of more than two wheels to support a heavy load, with construction approximately as shown in Fig. 5. This system will compensate for small differences in track alignment both height (H) and width (W).
Fig. 2Rotating motion in large plates can be accomplished as shown in Fig. 2. A valuable feature of the guide system is that excellent stability of the plate with maximum available working area unencumbered by shafts and spindle bearings is possible.
Overhanging loads are mostly radial in nature. Use this formula for approximate Max. Load.
X1 R = –––––– F X2 + X2
Where: R = Max. Axial Load per Guide Wheel X1 = Center Distance X2 = Outboard Distance F = Radial Load
Max. Load not to exceed Radial Load.
Fig. 1When necessary to carry outboard loads, use setup as shown or similar. Keep ratio of X to D as low as possible. Approximation of Max. Load is given by the Formula:
D DR1 = ––– F R2 = - ––– F X X
Where: R1 = Max. Axial Load per Guide Wheel D = Center Distance X = Outboard Distance F = Radial Load
NOTES: •RigiditydecreasesasX increases. •Max.Loadnottoexceed Radial Load.
Fig. 5
Fig. 4
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LOAD FACTOR CALCULATIONCalculate the load factor for the most heavily loaded bearing
FA FRLF = ––––– + ––––– FA(max) FR(max)
Where: LF = Load Factor FA = Resultant axial load on the guide wheel FA(max) = The maximum axial working load capacity of the guide wheel FR = Resultant radial load on the guide wheel FR(max) = The maximum radial working load capacity of the guide wheel
•BearingsshouldbesizedsuchthatLF ≤ 1 •Themostheavilyloadedbearingwillhavethehighestloadfactor
LIFE CALCULATIONCalculate life by applying the load factor to the load/life equation below:
Due to varying application load and speed parameters and environmental conditions, the appropriate adjustment factor must be applied to the life equation.
ApplicationConditionsClean, low speed, low shock, low duty Moderate contaminants, medium duty, medium shock, low to medium vibra-tion, moderate speedHeavy contamination, high accelera-tion, high speed, medium to high shock, high vibration, high duty cycle
Adjustment Factor (AF) 1.0-0.7 0.7-0.4
0.4-0.1
LCLife = –––– AF (LF)3
Where: LF = Load Factor LC = Life Constant AF = Adjustment Factor
Calculate loads on each bearing. Given below are force equations for some common configurations.
FA = Axial Force, FR = Radial Force
Scenario 1
FA1 = F(x-a) ––––– x
FA2 = Fa ––––– x
Scenario 2
FA1 = F(x+a) ––––– x
FA2 = -Fa ––––– x
NOTE: Since carriages use 4 wheels, 2 wheels absorb the load at both points 1 & 2, divide the calculated load by 2 to obtain the load on each wheel.
X
Scenario 1
aF
1 2
X
Scenario 2
aF
1 2
“V” GUIDE SYSTEM • ENGINEERING NOTES
( )
Life Constant LcKilometers of
Travel LifeInches of
Travel Life0123 44XL
1.65 x 106
2.19 x 106
3.47 x 106
5.19 x 106
6.84 x 106
8.58 x 106
415587
130151215
Size
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Metric
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DOUBLE-EDGED SIZE 0 STEEL TRACKS
STEELHARDENEDUNHARDENEDDRILLEDUNDRILLED
MATERIAL: Fig. 1 Undrilled -Steel - Hardened - AISI 1045 Carbon Steel (HRC 58...60), Polished and Oiled Unhardened - AISI 1045 Carbon Steel (HRC 22...25) as Formed, Oiled
MATERIAL CODE: Fig. 2 Drilled - AISI 1045 Carbon Steel, Unhardened (HRC 22...25) AISI 1045 Carbon Steel, Hardened (HRC 58...60)
*To complete the Catalog Number please specify Material Code from above.
CQ
Catalog Number
Hardened Unhardened
METRIC COMPONENT
F MDT JH G
A 7Q15M00305A 7Q15M00610A 7Q15M01220A 7Q15M01830
A 7C15M00305A 7C15M00610A 7C15M01220A 7C15M01830
13.1113.1113.1113.11
1.521.521.521.52
4.014.014.014.01
0.840.840.840.84
3.893.893.893.89
LLength
m
0.3050.611.221.83
Fig. 1 Undrilled
NOTES: 1. Except for length, dimensions are in mm. 2. Maximum length available: Hardened - 6.1 meters Unhardened - 6.7 meters
Catalog Number *
METRIC COMPONENT
L± 0.38
Num.of
Holes
A 7 15M00650A 7 15M01250A 7 15M01850A 7 15M02450A 7 15M03050A 7 15M03650
4 710131619
165.1317.5469.9622.3774.7927.1
B± 0.13
6.356.356.356.356.356.35
C± 0.13
50.850.850.850.850.850.8
D± 0.13
3.963.963.963.963.963.96
E± 0.13
3.513.513.513.513.513.51
F
3.893.893.893.893.893.89
G
1.521.521.521.521.521.52
H
13.1113.1113.1113.1113.1113.11
J
0.840.840.840.840.840.84
MDT
4.014.014.014.014.014.01
Fig. 2 Drilled
NOTES: 1. Dimensions are in mm. 2. Other track sizes available on special order.
L
C ØD C B
E
B
F
G
J
MDT
VIRTUALAPEX
H
CL
90°
L ± 2
Fig. 1Undrilled
Fig. 2Drilled
Fig. 2DrilledF
G
J
MDT
VIRTUALAPEX
H
CL
90°
Fig. 1Undrilled
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Catalog Number *
METRIC COMPONENT
MDTJHF GL
317.5 622.3 927.1 1231.9 1536.7 1841.5 320.8 625.6 930.4 1235.2
1540 1844.8 323.9 628.7 933.5 1238.3 1543.1 1847.9 330.2
635 939.8 1244.6 1549.4 1854.2
71319253137 5 913172125 5 913172125 4 710131619
6.35 6.35 6.35 6.35 6.35 6.35 7.87 7.87 7.87 7.87 7.87 7.87 9.65 9.65 9.65 9.65 9.65 9.6512.712.712.712.712.712.7
50.850.850.850.850.850.876.276.276.276.276.276.276.276.276.276.276.276.2
101.6101.6101.6101.6101.6101.6
3.963.963.963.963.963.965.165.165.165.165.165.167.147.147.147.147.147.148.748.748.748.748.748.74
0.790.790.790.790.790.790.790.790.790.790.790.791.571.571.571.571.571.572.362.362.362.362.362.36
11.111.111.111.111.111.115.915.915.915.915.915.922.222.222.222.222.222.2272727272727
1.571.571.571.571.571.572.392.392.392.392.392.392.772.772.772.772.772.773.183.183.183.183.183.18
3.183.183.183.183.183.184.754.754.754.754.754.756.356.356.356.356.356.357.937.937.937.937.937.93
3.963.963.963.963.963.965.565.565.565.565.565.567.957.957.957.957.957.959.539.539.539.539.539.53
4.75 4.75 4.75 4.75 4.75 4.75 6.35 6.35 6.35 6.35 6.35 6.35 8.71 8.71 8.71 8.71 8.71 8.7111.111.111.111.111.111.1
E± 0.13
D± 0.13
C± 0.13
B± 0.13
No.of
Holes
A 7 15M11250A 7 15M12450A 7 15M13650A 7 15M14850A 7 15M16050A 7 15M17250A 7 15M21263A 7 15M22463A 7 15M23663A 7 15M24863A 7 15M26063A 7 15M27263A 7 15M31275A 7 15M32475A 7 15M33675A 7 15M34875A 7 15M36075A 7 15M37275A 7 15M41300A 7 15M42500A 7 15M43700A 7 15M44900A 7 15M46100A 7 15M47300
Size
111111222222333333444444
STEEL TRACKS WITH MOUNTING HOLES
STEELSTAINLESS STEELHARDENEDUNHARDENED
MATERIAL CODE: AISI 1045 Carbon Steel, Unhardened AISI 1045 Carbon Steel, Hardened to HRC 58...60 AISI 420 Stainless Steel, Unhardened AISI 420 Stainless Steel, Hardened to HRC 48...50
*To complete the Catalog Number please specify Material Code from above.
W
CQY
Standard Drilled Track Hole Spacing and Size
B C ØD
E
BCCC
L
MDT
0.010 RG
JF
H
The projections shown are per ISO convention.
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Metric
0 10
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2 METERS F
H
J
MDT
0.25 R
G
STEEL TRACKS, PLAIN
STEELSTAINLESS STEELHARDENEDUNHARDENED
MATERIAL: Hardened - Steel - AISI 1045 Cold Formed, Induction-Hardened to HRC 58...60 Stainless Steel - AISI 420 Cold Formed, Hardened and Polished on the Top Contact SurfacesUnhardened - Steel - AISI 1045 Unhardened (as formed) Stainless Steel - AISI 420 Series Unhardened (as formed)
Except for length, all dimensions are in mm.
Catalog Number
METRIC COMPONENT
F MDT JH GStainlessSteel
A 7Q15M120A 7Q15M220A 7Q15M320A 7Q15M420
A 7C15M120A 7C15M220A 7C15M320A 7C15M420
A 7W15M120A 7W15M220A 7W15M320A 7W15M420
A 7Y15M120A 7Y15M220A 7Y15M320A 7Y15M420
11.115.922.227
11.115.922.227
3.184.756.357.93
3.184.756.357.93
0.790.791.572.36
0.790.791.572.36
1.572.392.773.18
1.572.392.773.18
4.75 6.35 8.7111.1
4.75 6.35 8.7111.1
Size
1234
1234
Hardened - Maximum length: 6.1 meters (on special order)
Unhardened - Maximum length: 6.7 meters (on special order)
The projections shown are per ISO convention.
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Catalog Number
METRIC COMPONENT
StainlessSteel
Fig. 1 Precision SeriesA 7Q16M0A 7Q16M1 A 7Q16M2 A 7Q16M3 A 7Q16M4
∆∆
–A 7Y16M1 A 7Y16M2 A 7Y16M3 A 7Y16M4
14.8319.831.845.360.3
Clear.
–19.630.745.859.9
Ref.
5.94 7.95 12.7
19.05 25.4
4 4.76 9.531215
6.35 7.87
11.115.8819.05
MDWW dBore
∆∆
DDia.
RadialWorking
LoadCapacity
N
6501220265059009700
123 252 62517014001
AxialWorking
LoadCapacity
N
Size
01234
∆Bores conform to inch sizes. See the next page for adapter bushings to use in metric designs.
Bore
6 mm
Catalog Number
METRIC COMPONENT
Fig. 2 Economy SeriesA 7Z16M3
W
90°
ØD Ød
MDw
10
90°
Ø33.3 Ø14
14.3
2 (TYP)6
Ø6 BORE
Fig. 1 Precision Series
Fig. 2 Economy Series
GUIDE WHEELS
PRECISION SERIESABEC 5 BEARINGSECONOMY SERIES
MATERIAL: Fig. 1 - Wheels - Steel SAE 52100 HRC 60…62 or 440C Stainless Steel HRC 58…60 With Ground Contact Edges Bearings - Prelubricated; Steel - Shielded, Stainless - Sealed Bearing Retainer - Nylon 66Fig. 2 - Wheel - Acetal Bearing - Sintered Bronze
Low or high temperature wheels available on special request.
For engineering assistance for all SDP components, call on our application engineers.
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Metric
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ADAPTER BUSHINGS
ADJUSTABLE OR STATIONARY
MATERIAL: Steel, Nickel Plated or 303 Stainless Steel
For Use With Steel Guide Wheels.
Catalog Number
METRIC COMPONENT
Stainless SteelSteel
Fig. 1 Adjustable Bushings
Fig. 2 Stationary Bushings
D1Dia.
0-0.03
SLRef. A or D
A 7C16M1AA 7C16M2AA 7C16M3AA 7C16M4A
A 7C16M1FA 7C16M2FA 7C16M3FA 7C16M4F
A 7X16M1AA 7X16M2AA 7X16M3AA 7X16M4A
A 7X16M1FA 7X16M2FA 7X16M3FA 7X16M4F
13.817.925.129.9
13.817.925.129.9
4.76 9.5211.9915
4.76 9.5211.9915
12141922
11.2 14.2 19.1 22.4
4.016.18.1
10.11
4.016.18.1
10.11
0.180.611.071.52
––––
l± 0.03
6.22 6.65 9.4711.1
6.22 6.65 9.4711.1
Dia.+0.05
0
BoltSize
M4M6M8M10
M4M6M8M10
d
Size
1234
1234
NOTE: M1A and M1F bushings have a small shoulder to support the inner race of the guide wheel's bearing.
The projections shown are per ISO convention.
S
L
ØD1 ØD1
Ød Ød
A
ADJUSTABLE lL
l
ØD
STATIONARY
Fig. 1 Fig. 2
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STUDDED GUIDE WHEELS
SIZES 0, 1, 2EASY INSTALLATIONADJUSTABLE OR STATIONARY
MATERIAL: Wheel - Steel SAE 52100Bearing - Prelubricated - Sealed (Size 0) Shielded (Size 1 & 2)Nuts - DIN 934 (18-8 Stainless Steel)Washer - DIN 125 (18-8 Stainless Steel)
H
Stationary Stud
Adjustable Stud
L
l2l1
S
ØD1
ØD1H
EC
L
S
W90°
90°
60°
MDw
ØD
NUTWASHERTHREAD
HEX
l2l1
Catalog Number
METRIC COMPONENT
A 7Q17M0STAA 7Q17M0ADJA 7Q17M1STAA 7Q17M1ADJA 7Q17M2STAA 7Q17M2ADJ
–0.3–
0.4–
0.6
18.818.825.425.439.139.1
3.983.985.975.979.979.97
9.9 9.9
1515
24.9 24.9
6.1 6.1 8.9 8.9
1515
M4 x 0.7M4 x 0.7M6 x 1M6 x 1
M10 x 1.5M10 x 1.5
22
2.1 2.1 2.6 2.6
5.2 5.2
66
8.2 8.2
001122
ECOffset± 0.13
LOverallLength
D1Journal Dia.
0 -0.02
l1JournalLength
l2ThreadLength
Thread
SShoulder
Thick.± 0.03
HVee
Height± 0.05
Size
Catalog Number(Ref.)
A 7Q17M0STAA 7Q17M0ADJA 7Q17M1STAA 7Q17M1ADJA 7Q17M2STAA 7Q17M2ADJ
DDia. MDw
W 0
-0.12
Nut and Washer
HexSize
Static RadialLoad
Rating N
DynamicRadialLoad
Rating N
Static Axial Load
Rating N
Dynamic AxialLoad
Rating N14.8314.8319.6819.6830.7330.73
5.94 5.94 7.95 7.9512.712.7
M4M4M6M6
M10M10
6.35 6.35 7.87 7.8711.1311.13
111112121414
500 5001110111027802780
105010502180218047004700
470 4701040104026302630
530 5301090109023802380
NOTE: Load ratings are according to AFBMA STD9-1990.
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Metric
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GUIDE WHEEL JOURNAL ASSEMBLIES
MATERIAL:Journal - Stainless SteelWashers - Stainless SteelWheel Locknut - Steel, Zinc Plated, Nylon Insert, Grade 2Mounting Plate Locknut - Steel, Zinc Plated, Nylon Insert, Grade 8
SPECIFICATION:Metric equivalent of Inch ComponentA 7X17-...
Ød
Hl
L
HEX SIZE
ØD
EC
WHEELFASTENER
THREADwmin
MOUNTINGPLATETHREAD
w1
WHEELWASHER
MOUNTINGPLATE
WASHER
MOUNTINGPLATE
LOCKNUT
WHEELLOCKNUT
wmax
Size ECOffset
HHead
Height
lClearance
Length
LOverallLength
D*Outside
Dia. 0
-0.018
dJournal
Dia. 0
-0.05
MountingPlate
Thread
WheelFastenerThread
w1AdjustmentFlat Width
0011223344
0.254–
0.305–
0.61–
1.067–
1.524–
6.35 6.35 6.35 6.35 7.14 7.14 9.53 9.5311.111.1
16.1316.1317.6517.6524.5424.5432.3932.3939.0439.04
35.0535.0536.5836.5851.5651.5664.2664.2677.2277.22
3.99 3.99 4.76 4.76 9.52 9.5211.9911.991515
6.35 6.35 6.35 6.35 9.53 9.5311.111.112.712.7
1/4-281/4-281/4-281/4-283/8-243/8-24
7/16-207/16-201/2-201/2-20
3.183.183.183.186.356.356.356.357.927.92
#8-32#8-32#10-32#10-325/16-245/16-247/16-207/16-201/2-201/2-20
Catalog Number
METRIC COMPONENT
A 7X17MJA0*A 7X17MJF0 *A 7X17MJA1A 7X17MJF1A 7X17MJA2A 7X17MJF2A 7X17MJA3A 7X17MJF3A 7X17MJA4A 7X17MJF4
* Diameter Tolerance: 0/-0.013◊ Inch Designation.
Size
Hardware SuppliedHexSize
MountingPlate Width
wmax wmin
WheelWasher
WheelLocknut
MountingPlate
Washer
MountingPlate
Locknut
Weightg
0011223344
3/83/87/167/169/169/163/43/47/87/8
9.53 9.53 9.53 9.5312.712.7
15.88 15.88 19.05 19.05
3.183.183.183.184.754.756.356.359.539.53
–
#8 Flat Washer5/16 FlatWasher7/16 FlatWasher1/2 FlatWasher
#8#8#10#105/165/167/167/161/21/2
1/4 Flat Washer1/4 Flat Washer3/8 Flat Washer7/16 Flat Washer1/2 Flat Washer
1414
16.1 16.1 45.7 45.7
7878
133.1 133.1
1/41/41/41/43/83/87/167/161/21/2
Catalog Number(Ref.)
A 7X17MJA0A 7X17MJF0A 7X17MJA1A 7X17MJF1A 7X17MJA2A 7X17MJF2A 7X17MJA3A 7X17MJF3A 7X17MJA4A 7X17MJF4
◊
◊
◊
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9-12
Metric
0 10
UTILITRAK® CARRIAGE ASSEMBLIES
EASY INSTALLATIONHIGH-SPEED CAPACITYHIGH-LOAD CAPACITYCORROSION RESISTANT (ONLY FOR STAINLESS STEEL)THREE WHEEL CONFIGURATIONSMOOTH OPERATION
MATERIAL: Guide Wheels - Steel SAE 52100 or 440C Stainless SteelPlate - Aluminum, Clear Anodized
Direction of arrow, on carriage plate, indicates how the load should be oriented to achieve radial loading on the two concentric guide wheels.
Dimensions in ( ) are inch.
LAssembly
LengthSize
100(3.94)125
(4.92)170
(6.69)
1
2
3
CAssembly
Height
19.5 (.77)26.5
(1.04)37.3
(1.47)
EPlate
Height
9(.35)13
(.51)17
(.67)
C1WheelHeight
15.2 (.6)20.8
(.82)29.4
(1.16)
GAssembly
Width
38(1.5) 55
(2.17) 80
(3.15)
KHole
Spacing
40(1.57)
45(1.77)
60(2.36)
TFastener
Size
M6 x 1
M8 x 1.25
M10 x 1.5
DFastener
Depth(max) 10.1(.4)
13.7 (.54) 19.6 (.77)
METRIC COMPONENTCATALOG NUMBERA 7 8 9 M
MaterialC – SteelX – Stainless
Size123
x
xx
A
C C1
GE
L
KTxD
1/2 K
Ød OFe DEEP
MP
LA
MR
MY
LR
The projections shown are per ISO convention.
Size
1
2
3
dC’Bore
Dia.
16 (.63) 25 (.98) 38(1.5)
eC’BoreDepth
5(.2) 8.5(.33) 8.1(.32)
ALubricatorLocation
28.4(1.12)37.3
(1.47)51.3
(2.02)
705 (158.5)
1749 (393.2)
4763(1070.7)
1111 (249.8)
2671 (600.4)
5739(1290.1)
14 (123.9)
40 (354.0)
146(1292.2)
21 (185.9)
61 (539.9)
176(1557.7)
3 (26.6)
9 (79.7)
35(309.8)
LRRadial
WorkingLoad
CapacityN (lbf)
MRRoll
MomentCapacity
N • m (lb •in)
LAAxial
WorkingLoad
CapacityN (lbf)
MPPitch
MomentCapacity
N • m (lb •in)
MYYaw
MomentCapacity
N • m (lb •in)
DualVee and Utilitrak are registered trademarks of the Bishop-Wisecarver Corporation.
DISCONTINUED 6/22/11
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The projections shown are per ISO convention.
METRIC COMPONENTCATALOG NUMBER
Raceway MaterialC – SteelX – Stainless
Size123
LengthCode
A 7 8 8 M
SWidthSize H
Height
H1Vee
Height
AEnd Mount
HoleSpacing
EMountHole
Spacing
dMountHole
Diameter
GRecommended
Fastener
TBase
Thickness
FC’Bore
Geometry
1
2
3
40(1.57)
60(2.36)
85(3.35)
17.6 (.69)21.5
(.85)29.5
(1.16)
12.8(.50)15.2(.60)20.6(.81)
45 (1.77)
45 (1.77) 82.5
(3.25)
100(3.94)150
(5.91)250
(9.84)
6.9(.27) 8.8(.35)10.5(.41)
Pan Head M6
Pan Head M8
Pan Head M10
5.9 (.23) 7.3
(.29)9
(.35)
Ø18.8x2DP(.74x.08DP)Ø25.4x3DP
(1.00x.12DP)Ø28.6x5DP
(1.13x.20DP)
SECTION X-X
L ± 2S
X
X
Ød THRU ØFG RECOMMENDED
H1
T
H
EA
UTILITRAK® LINEAR GUIDE RAILS
EASY INSTALLATIONHIGH-SPEED CAPACITYHIGH-LOAD CAPACITYCORROSION RESISTANT (STAINLESS STEEL ONLY)SMOOTH OPERATION
MATERIAL: U-Channel Track - Aluminum, Clear Anodized Track Raceways - 1045 Carbon Steel or 420 Stainless Steel
Dimensions in ( ) are inch.
1
2
3
Size Length Code0190190
(7.48)0240240
(9.45)0415415
(16.34)
0290290
(11.42)0390390
(15.35)0665665
(26.18)
0390390
(15.35)0540540
(21.26)0915915
(36.02)
0490 490
(19.29)0690 690
(27.17)11651165
(45.87)
0590 590
(23.23)0840 840
(33.07)14151415
(55.71)
0690 690
(27.17)0990 990
(38.98)16651665
(65.55)
0790 790
(31.10)11401140
(44.88)–
–
0890 890
(35.04)12901290
(50.79)–
–
0990 990
(38.98)14401440
(56.69)–
–
10901090
(42.91)15901590
(62.60)–
–
NOTE: Dimensions in ( ) are in inches.
DISCONTINUED 6/22/11
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UTILITRAK® ECONOMY CARRIAGE ASSEMBLIES
EXTREMELY LOW NOISEEASY INSTALLATIONHIGH-SPEED OPERATIONECONOMICAL DESIGN
MATERIAL: Guide Wheels - Acetal PolymerPlate - Aluminum, Clear AnodizedBearings - Stainless Steel Ball
Dimensions in ( ) are inch.
Direction of arrow, on carriage plate, indicates how the load should be oriented to achieve radial loading on the two concentric guide wheels.
MP
LA
MR
MY
LR
The projections shown are per ISO convention.
A
CC1
G E
L
K TxD
1/2 KØd OF e DEEP
Catalog Number(Ref.)
dC'Bore
Dia.
19(.75)25
(.98)
eC'BoreDepth
ALubricatorLocation
5(.2)
8.5 (.33)
28.4(1.12)37.3
(1.47)
Catalog Number
METRIC COMPONENT
LAssy.
LengthSize
100(3.94)125
(4.92)
1
2
CAssy.
Height
19.5 (.77)26.5
(1.04)
EPlate
Height
9(.35)13
(.51)
C1WheelHeight
15.2(.6)
20.8 (.82)
GAssy.Width
28(1.1) 42
(1.65)
KHole
Spacing
40(1.57)
45(1.77)
TFast. Size
M6x1
M8x1.25
DFast.
Depth(max) 10.1(.4)
13.7 (.54)
A 7P86M1
A 7P86M2
A 7P86M1
A 7P86M2
LR
RadialWorking
LoadCapacity
N (lbf)
MR
RollMomentCapacityNm (lb • in)
LA
AxialWorking
LoadCapacity
N (lbf)
MP
PitchMomentCapacityNm (lb • in)
MY
YawMomentCapacityNm (lb • in)
177(39.8)222
(49.9)
89(20)
177 (39.8)
10 (88.5)
18(159.3)
3(26.6)
8(70.8)
2(17.7)
4(35.4)
NOTE: Load Capacity is based on 100 km service life.
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Metric
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9-15
METRIC COMPONENTCATALOG NUMBER
A 7 A 8 7 M M
Size12
LengthCode
SWidthSize H
Height
H1TrackVee
Height
AEndHole
Spacing
EHole
Spacing
dHole
Diameter
GRecommended
Fastener
TBase
Thickness
FC'Bore
Geometry
1
2
30(1.18)
45(1.77)
18(.71)22
(.87)
12.8(.5)15.2(.6)
30(1.18)
50(1.97)
60(2.36)100
(3.94)
5.5(.22)8.8
(.35)
Pan Head M5
Pan Head M8
6(.24)
7(.28)
Ø12x2DP(.47x.08DP)Ø20x3DP
(.79x.12DP)
The projections shown are per ISO convention.
SECTION X-X
E
Ød THRU ØFG RECOMMENDED
A
CL
H1
X
XS
H
T L ± 2
UTILITRAK® ECONOMY LINEAR GUIDE RAILS
EASY INSTALLATIONLIGHT WEIGHTCOMPACT ENVELOPEECONOMICAL
MATERIAL: U-Channel Track - Aluminum, Clear Anodized
Dimensions in ( ) are inch.
1
2
Size Length Code0120120
(4.72)0200200
(7.87)
0240240
(9.45)0300300
(11.81)
0360360
(14.17)0400400
(15.75)
0540540
(21.26)0600600
(23.62)
0720720
(28.35)0800800
(31.5)
0960 960
(37.8)10001000
(39.37)
12001200
(47.24)12001200
(47.24)
14401440
(56.69)16001600
(62.99)
18001800
(70.87)––
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0 10
9-16
MINI-RAIL® LINEAR GUIDES
QUIET RUNNINGSELF-LUBRICATINGTOLERATES SHOCK LOADSCORROSION-RESISTANTDAMPENS VIBRATION
040 40055 55120120150150220220
07
09
12
15
20
SizeCode
Length Code (Length in mm)
070 70075 75170170230230280280
085 85095 95220220310310340340
100100115115270270430430460460
130130155155320320470470640640
–
195195370370670670880880
–
275275470470
–
–
S 6 4 A M R M
METRIC COMPONENTCATALOG NUMBER
TypeA – Precision 0.025 – 0.051 running clearance. FrelonGOLD® material on HRC70 ceramic-coated aluminum B – Compensated Precision 0.064 – 0.089 running clearance. FrelonGOLD® material on HRC70 ceramic-coated aluminum
SizeCode
LengthCode
C G
SØH1
T
L
D
B1 H2
J
N
K B
AM
ØH
F
E
A
7 9121520
B
810131625
B1
6.1 7.1 8 9.213.4
C
1720273246
D
2430344262
E
M2M3M3M3M4
F
813152038
G
1215202538
H
4.24.5669.5
H1
2.42.63.53.56
H2
2.333.54.58.5
K
6.2 810.714.121.2
J
1.7 2.4 4.6 6.311.2
M
3.5 4.5 6 7.510
N
2.32.53.53.54
S
5 7.5101520
T
1520254060
NOTES: 1. Longer lengths are available on special order (maximum length 3600 mm) 2. If more than one carriage is needed per track, contact our engineering department.
SizeCode(Ref.)
0709121520
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Metric
0 10
9-17
MINI-RAIL® LINEAR GUIDES TECHNICAL INFORMATION
Size
7 9121520
F F
F F
ForceN (lb.)
445 (100.04) 667 (149.94)1334 (299.88)2224 (499.96)3559 (800.06)
Max. Static LoadN (lb.)
734 (165.00)1557 (350.01)1957 (439.93)3114 (700.03)6005 (1349.92)
Size
7 9121520
ForceN (lb.)
89 (20.01)125 (28.10)222 (49.91)356 (80.03)578 (129.93)
Size
7 9121520
MxN • m (lb. in.)
2.3 (20.36) 5 (44.25) 9 (79.66) 15.1 (133.65) 24.9 (220.38)
MyN • m (lb. in.)
1.8 (15.93) 3.2 (28.32) 5.6 (49.56) 9 (79.66)14.7 (130.11)
MzN • m (lb. in.)
1.8 (15.93) 3.2 (28.32) 5.6 (49.56) 9 (79.66)14.7 (130.11)
Size
7 9121520
ForceN (lb.)
133 (29.90) 222 (49.91) 400 (89.92) 667 (149.94)1112 (249.98)
MxN • m (lb. in.)
2.3 (20.36) 5 (44.25) 9 (79.66)15.1 (133.65)24.9 (220.38)
MyN • m (lb. in.)
1.8 (15.93) 3.2 (28.32) 5.6 (49.56) 9 (79.66)14.7 (130.11)
MzN • m (lb. in.)
1.8 (15.93) 3.2 (28.32) 5.6 (49.56) 9 (79.66)14.7 (130.11)
Bearing Material Max. "PV"
20000 (psi x ft./min)or
430 (kgf/cm2 x m/min)10000 (psi x ft./min)
or215 (kgf/cm2 x m/min)
Plane bearings are rated by their limiting PV, which is a combination of load over a given surface area and the velocity.
FrelonGOLD®
FrelonJ™
Max. "P"
3000 psior
210.9 kgf/cm2
1500 psior
105.45 kgf/cm2
Max. "V"(No Lubrication)
300 ft./min.or
91.44 m/min.140 ft./min.
or42.66 m/min.
Cantilevered LoadsBinding of the carriage will occur if the 2:1 ratio for cantilevered loads and drive forces is exceeded. This principle is not load or force dependent. It is a product of the coefficient of frictions associated with plane bearings.
PV = The performance measurement of plane bearingsPV = P x V where P = pressure (load) in psi (kgf/cm2), V = velocity (speed) in ft./min. (m/min.)NOTE: All three parameters must be met by an application for the bearing to perform properly.
g g
Mz
of MzCL
of MxCL
Mx
F
MxMy
of MxCL of MyCL
2xMAX
1x
Load or Force
Metric
0 10
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9-18
LINEAR GUIDE SYSTEM • LOW PROFILE
TECHNICAL INFORMATION
Linear Guide System – Low Profile
Carriage glides smoothly on anodized aluminum rails without the need for lubricants. Their low profile design is ideal when space constraints are tight. The rails are offered in 4 widths.
Unique features include: Low friction without lubrication Resistance to dirt and dust Small mounting height and width Lightweight Replaceable polymer sliding elements Low-cost alternative to miniature ball
bearing systems.
MAXIMUM LOAD PER CARRIAGE
APPLICATION HINT: The mounting surface for rails and bearings should have a very flat surface (e.g. milled surface) in order to enhance performance.
MAXIMUM PERMISSIBLE DYNAMIC LOADS
.09 1.07 10
SPEED (m/s)
90.7
9.07
.9LO
AD
PER
RA
IL (k
g)
.09 1.07 10
SPEED (m/s)
90.7
9.07
.9
LOA
D P
ER R
AIL
(kg)
.09 1.07 10SPEED (m/s)
90.7
9.07
.9
LOA
D P
ER R
AIL
(kg)
.09 1.07 10
SPEED (m/s)
90.7
9.07
.9
LOA
D P
ER R
AIL
(kg)
SIZE 17
SIZE 27
SIZE 40
SIZE 80
NOTE: Dotted lines are Z direction.
5 kg
50 kg
70 kg
100 kg
Size 17
Size 27
Size 40
Size 80
Catalog Number
METRIC COMPONENT
LLength
mm
WeightgL1
Rails
Carriage Assembly
REV: 6.12.11 JC
S99GNRM170490 S99GNRM170980 S99GNRM171470 S99GNRM171960
S99GNCM17202
73.5147220.5294
1.7
35404520
—
490980
14701960
—
60
L
14
20L1
L1
9.6
1
6 ± .03
FOR MACHINESCREWS M3 DIN7984/DIN 6912/DIN84 EN ISO 1707
M3
HOLE MIN.Ø5
S = MIN. 2
DEPTH FORSCREWTIGHTENINGMAX. S +2.5MIN. S +0.5
17 0-0.4
5 kgf
5 kgf
lz = 120 mm4
Wb = 33 mm3
Mx = 0.06 kgf • m
My = 0.01 kgf • m Mz = 0.01 kgf • m
ly = 1700 mm4
Wb = 200 mm3
LOAD DATAI = Moment of InertiaWb = Section ModulusM = Max. Torque
y
x
z
LOW-LOAD APPLICATIONSREPLACEABLE GLIDE PADSSELF-LUBRICATINGCORROSION-RESISTANTLOW FRICTION
MATERIAL: Rails - Anodized AluminumCarriage Assembly - Plastic with Brass threaded inserts and J® Polymer Pads
OPERATING TEMPERATURE:-40°C to +90°C
SPECIFICATIONS:Maximum Load: 50 NMaximum Speed: 15 m/s
LINEAR GUIDE SYSTEM • LOW PROFILE SIZE 17
Carriage AssemblyS99GNCM17202
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0 10
9-20
Catalog Number
METRIC COMPONENT
Rails
Carriage Assembly
S99GNRM271000S99GNRM272000S99GNRM273000
S99GNCM27A401S99GNCM27B402
290580870
10.8 12.5
204030
––
100020003000
––
–––
12
LLength
mm
Fig.No.
WeightgL1
LINEAR GUIDE SYSTEM • LOW PROFILE SIZE 27
LOW- TO MEDIUM-LOAD APPLICATIONSREPLACEABLE GLIDE PADSLOW FRICTIONMOUNTING THROUGH HOLES OR THREADED ADJUSTING STUDS FOR MOUNTING
MATERIAL: Rails - Anodized AluminumCarriage Assembly - Zinc, Chromated and J® Polymer Pads
OPERATING TEMPERATURE:-40°C to +90°C
SPECIFICATIONS:Maximum Load: 500 NMaximum Speed: 15 m/s
Fig. 1
Fig. 2
FOR MACHINE SCREWS M4DIN 7984 / DIN 6912DIN 84 / EN ISO 1707
141.5
1.5 1.5
0.8
3
27 RAIL
22 0-0.4
9.5 ± 0.4
Fig. 1Without Mounting Studs
SCREW LENGTHMIN. S - 1MAX. S + 4.5
403020
60L
L1 L1
Fig. 2With Mounting Studs
HOLE MIN. Ø6.5
M4 (MAX. TORQUE 3 Nm) S = MIN. 5
RAIL
403020
60L
L1 L1
LOAD DATA:WITH AND WITHOUTMOUNTING STUDS
I = Moment of InertiaM = Max. Torque
My = 0.25 kg • mMz = 0.25 kg • m
50.8 kgly = 6524 mm4
lz = 588 mm450.8 kgyx
zMx = 0.51 kg • m
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Catalog Number
METRIC COMPONENT
LLength
mm
WeightgL1
Rails
Carriage Assembly
S99GNRM401000 S99GNRM402000 S99GNRM403000
S99GNCM40502
450900
1350
30
204030
—
100020003000
—
23
0.8
40RAIL
1.4
9.5
HOLE MIN. Ø6.5
FOR MACHINE SCREWS M4DIN 7984/DIN 6912/DIN 84EN ISO 1707/EN ISO 7045
M4 (MAX.TORQUE 3 N • m)
50
4020
L1L160
L
LOAD DATA
71.21 kg
y
x
z
71.21 kg
l = 970 mm4
Wb = 170 mm3
l = 26400 mm4
Wb = 660 mm3
My = 0.61 kg • mMz = 0.61 kg • m
Mx = 1.7 kg • m
I = Moment of InertiaWb = Section ModulusM = Max. Torque
MEDIUM- TO HIGH-LOAD APPLICATIONSREPLACEABLE GLIDE PADSLOW FRICTION
MATERIAL: Rails - Anodized AluminumCarriage Assembly - Zinc, Chromated and J® Polymer Pads
OPERATING TEMPERATURE:-40°C to +90°C
SPECIFICATIONS:Maximum Load: 700 NMaximum Speed: 15 m/s
LINEAR GUIDE SYSTEM • LOW PROFILE SIZE 40
9-21
Rev: 06.02.11 mh
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LINEAR GUIDE SYSTEM • LOW PROFILE SIZE 80
HIGH-LOAD APPLICATIONSREPLACEABLE GLIDE PADSLOW FRICTION
MATERIAL: Rails - Anodized Aluminum Carriage Assembly - Zinc, Chromated and J® Polymer Pads SPECIFICATIONS: Maximum Load - 50 N Maximum Speed - 15 m/s Operating Temperature: -40°C to +90°C
LLength
mm Catalog Number
METRIC COMPONENT
S99GNRM800990S99GNRM801980S99GNRM802970
Weightg
459060
1128.62257.23385.8
99019802970
Rails
L1
L1 L1566880
M4
L150
40
5745
4080
12 ±0.3
1.6 RAILCYLINDER SCREW M4DIN 7984/DIN 6912/DIN84EN ISO 1707
TIGHTENING DEPTH MAX. 6.5
yx
z
102.05 kg I = 2900 mm4
Wb = 380 mm3
6.63 kg • m Mx = 3.30 kg • m
102.05 kg
LOAD DATAI = moment of InertiaWb = Section ModulusM = Maximum Torque
My = 1.52 kg • m Mz = 1.52 kg • m
Weightg
S99GNCM80802 100
Catalog Number
Carriage Assembly
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Metric
0 10
9-23
When drive automation is mentioned, we usually think of big gears, shafts or belt and pulley systems. But what about the miniature parts that go into making things work? No matter how small your application may be, SDP/SI is your complete source for all your drive and automation components. We manufacture and stock the many different miniature products that our customers demand. From gears to pulleys and couplings to assemblies, whatever your application, you can count on us to supply you with the right component on time every time.
MINIATURE PRODUCTS
9-23
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LINEAR GUIDE SYSTEM • HEAVY-DUTY
TECHNICAL INFORMATION
Linear Guide System – Heavy-Duty
Carriage assembly slides over the specially profiled, hard anodized aluminum rails. It is available in two sizes.
Unique features include: Low friction without lubrication Resistance to dirt and dust Low weight Quiet operation Low wear Maintenance-free
The sliding element is a specially formulated polymer material best suited for hard anodized aluminum rails. This combination results in low abrasion leading to excellent durability. The preconfigured parallel rails eliminate alignment problems and speed assembly. The carriage and rail combination is a compact, space-saving design with easy installation. The low and wide profile withstands high torque.
CARRIAGE ASSEMBLY
RAIL
RAIL
OVERVIEW OF GUIDE SYSTEM
Size 40
Size 80
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9
10
11
12
13
T
14
15
A
PHONE: 516.328.3300 • FAX: 516.326.8827 • WWW.SDP-SI.COM
Metric
0 10
9-25
LINEAR GUIDE SYSTEM • HEAVY-DUTY•SIZE40
LOW FRICTIONLIGHTWEIGHTMAINTENANCE-FREE
MATERIAL:Rails - Hard Anodized AluminumCarriage Assembly - Plate - Aluminum Blocks - Die Cast Zinc Bearings - J® Polymer
Y
Z
COZ = 489 kg
COy
COy = 489 kg
MOy
MOX
MOZ
C= STATIC LOAD CAPACITY
RAIL
CARRIAGE
M6
L1
C1
CL
120
1629
60
5.5
9
1.5
40A
Ø10 0
-0.1
24+0.17
0
73
18+0.07
0
Catalog Number
METRIC COMPONENT
LLength
mm
A 0
-0.3
WeightkgL1
100020004000
–––
404040
–––
124
0.290.340.4
204020
–––
S99GWRM401000 S99GWRM402000 S99GWRM404000
S99GWCM40100S99GWCM40150S99GWCM40200
C C1
MOX
Moment Load Capacitykg • m
MOY MOZ
–––
100150200
–––
87137187
–––
9.7899.7899.789
–––
17.32329.55941.808
–––
17.32329.55941.808
Rails
Carriage Assembly
PHONE: 516.328.3300 • FAX: 516.326.8827 • WWW.SDP-SI.COM
I
R
1
2
3
4
5
6
7
8
9
10
11
12
13
T
14
15
A
Metric
0 10
9-26
LINEAR GUIDE SYSTEM • HEAVY-DUTY•SIZE80
LOW FRICTIONLIGHTWEIGHTMAINTENANCE-FREE
MATERIAL:Rails - Hard Anodized AluminumCarriage Assembly - Plate - Aluminum Blocks - Die Cast Zinc Bearings - J® Polymer
Catalog Number
METRIC COMPONENT
LLength
mm
A 0
-0.3
WeightkgL1
100020004000
–––
747474
–––
1.536
0.340.420.5
204020
–––
S99GWRM801000 S99GWRM802000 S99GWRM804000
S99GWCM80100S99GWCM80150S99GWCM80200
C C1
MOX
Moment Load Capacitykg • m
MOY MOZ
–––
100150200
–––
87137187
–––
18.13918.13918.139
–––
17.33729.55941.808
–––
17.33729.55941.808
Rails
Carriage Assembly
RAIL
CARRIAGE
M6
L1
C1
CL
120
1629
94
5.5
1.5
74A107
Y
Z
COZ = 489 kg
COy
COy = 489 kg
MOy
MOX
MOZ
C= STATIC LOAD CAPACITY
Ø10 0
-0.1
24+0.17
0
18+0.07
0
9
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