5m presentation 2015

COMPANY PRESENTATION

2015

www.5M.cz

ABOUT COMPANY

Czech manufacturing company

production of composite materials

founded 1992

headquarter in Kunovice (CZ)

200 employees

5 000 m2 production space

own research and development department

main industries

transportation (trains, busses)

aviation

high voltage electricity

sport equipment

building and construction

COMPANY RESEARCH AND DEVELOPMENT

Cornerstone of 5M expansion

7% of year turnover

30% of products in 5M production are younger than 1 year

Development of hi-tech products and applications

Cooperation with research institutes and universities

9 patents

Laboratory equipment

rheometer, DSC, DMA, DA, NMR, IR spectrometer, UV lamp,

ultrasound bath, centrifuge, hydraulic press, ovens

Mechanical testing

shear strength, peel strength, bending stress,

flexural modulus, impact strength, interlaminate

strength, compressive strength, tensile strength

COMPANY RESEARCH AND DEVELOPMENT

Cooperation with ESA

5M Composite Technology evaluation

Technology development of flexible tape spring boom for large appendages deployment

Generic Adhesive for space application

Adhesive Bonding of Thermoplastic Composites

Design, Manufacturing and Qualification of Mechanical Elements for EUCLID

Carbon radiation shielding sandwich panel ESA - JUICE

Foil adhesive for Satellite UNIVERSAT-2 (teaser)

Partners in R&D

Aerospace Research and Test Establishment

Brno University of Technology

Jan Evangelista Purkyně University in Ústí nad Labem

Palacký University

Institute of Physics, Academy of Sciences of the Czech Republic, v.v.i.

Institute of Inorganic Chemistry ASCR, v.v.i.

Czech Technical University in Prague

COMPANY MANUFACTURING

Machinery

Pultrusion production lines (8x)

Industry ovens with vacuum (3x)

Heated press Colombo (2500 x 1300 mm)

Mixing equipment for production of adhesives and resins

5 axis CNC machine (machining of composite materials, 6 000 mm)

Conventional machining tools (metalworking)

RTM technology (Resin Transfer Moulding)

RFI technology (Resin Film Injection)

Extensile tool for aluminium honeycomb

Saws

Heated tables

COMPANY QUALITY

ISO 9001 : 2009

DIN 6701 A1

POA PAR 21.G EASA 748/2012

IRIS (implemented)

TS 16949 (implemented)

CSN EN ISO 14001 (implemented)

CSN EN ISO 18001 (implemented)

Approved supplier ACR (NATO 49926)

Precise CMM (3D) measuring device

3500 x 1500 x 1000 mm, scanning and

measurement mode

COMPANY OVERVIEW

railway27%

bus22%electrical engineering

13%

other12%

construction industry8%

mechanical engineering6%

sport5%

airborne industry4%

space2%

furniture1%

data year

2014

OUR PRODUCTS

Sandwich structures (composite, aluminium)

Included non-flammable very light composite floor

panel (alternatively with floor heating)

Composite pultruded profiles

Structural epoxy adhesives LETOXIT®

Epoxy resins LETOXIT® incl. unique

epoxy foil resin LF TECHNOLOGY

COMPOSITE PROFILES ADVANTAGESC

OM

PO

SIT

E

PR

OF

ILE

S

GRP: 1,8 – 2,0 g/cm3

aluminium: 2,8 g/cm3

WEIGHT SAVING

GRP : 0,5 W/mK aluminium : 209 W/mK

THERMAL INSULATOR

Tensile strength GRP: 1000 – 1400 MPa aluminium: 180 MPa

GREAT MECHANICAL

CHARACT.

NON-CORROSION

LONG SERVICE LIFE

ELECTRIC INSULATOR

COMPOSITE PROFILES ADVANTAGESC

OM

PO

SIT

E

PR

OF

ILE

S

Low weight

Thermal and electric insulator

Great mechanical properties

Flexible and strong

Low heat expansion

Non-corrosion material

Long service life with minimum maintenance

Chemical resistance

COMPOSITE PROFILES APPLICATIONC

OM

PO

SIT

E

PR

OF

ILE

S

RAILWAY

Exterior roof/wall covers

Interior wall covers

Construction of the floors (structural frame)

Floor corner profile

COMPOSITE PROFILES APPLICATIONC

OM

PO

SIT

E

PR

OF

ILE

S

BUSSES

Exterior roof/wall covers

Interior A/C covers

Interior luggage rack

COMPOSITE PROFILES APPLICATIONC

OM

PO

SIT

E

PR

OF

ILE

S

BUILDING AND CONSTRUCTION

Window frames

Reinforcement of window frames

Reinforcement of structure by

SILOSYST system

Thresholds

COMPOSITE PROFILES APPLICATIONC

OM

PO

SIT

E

PR

OF

ILE

S

HIGH VOLTAGE ELECTRIC INDUSTRY

Holders for trolleys

Insulators

COMPOSITE PROFILES APPLICATION

OTHER INDUSTRIES

Sport equipment

Wind power industry

Chemical industry

Automotive

Food industry (refrigerators, kitchens)

CO

MP

OS

ITE

P

RO

FIL

ES

SANDWICH PANELS

ALUMINIUM SANDWICHES

COMPOSITE SANDWICHES

SA

ND

WIC

HP

AN

EL

S

SANDWICH PANELS PUROXIT

light structure (app. 40 % lighter than plywood)

great mechanical properties

non-flammable (FAR 25, DIN 5510-2, EN 45 545 HL3)

substantial stiffness and impact resistance

customer made

3D shapes

thermal insulation

waterproof (even in salt water)

acoustic insulation

easy to glue

developed for construction of floors

SA

ND

WIC

HP

AN

EL

SS

AN

DW

ICH

PA

NE

LS

SANDWICH PANELS PUROXIT APPLICATIONS

AN

DW

ICH

PA

NE

LS

SA

ND

WIC

HP

AN

EL

S RAILWAY floors in the train and tram

BUSSES - floors in the bus

TRAILERS - Floors/Front wall of

trailers

ALUMINIUM SANDWICHES

LIGHT STRUCTURE

Great mechanical properties

Non-flammability DIN 5510, NFF 16 101

Customer made

Included thread inserts , edges, hinges

SA

ND

WIC

HP

AN

EL

S

Foil epoxy adhesive

Aluminium honeycomb

Aluminium sheet

SA

ND

WIC

HP

AN

EL

S

ALUMINIUM SANDWICHES APPLICATIONS

AN

DW

ICH

PA

NE

LS

SA

ND

WIC

HP

AN

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RAILWAY - walls, ceilings,

partitions, construction of WC

unit

AUTOMOTIVE - control jigs,

reinforcement of spoiler,

ramp for handicapped, race

pitstop walls

OTHERS – satellite

construction, tooling,

bulkhead covers, floors,

doors

COMPOSITE SANDWICHES

LIGHT STRUCTURE

Great mechanical properties

NON-FLAMMABLE VERSIONS

(FAR 25, DIN 5510, EN 45545)

Customer made

3D shapes

One shot production

SA

ND

WIC

HP

AN

EL

S

Cover – fibreglass

semipreg/prepregCore - honeycomb

Nomex

SA

ND

WIC

HP

AN

EL

S

COMPOSITE SANDWICHES APPLICATIONS

AN

DW

ICH

PA

NE

LS

SA

ND

WIC

HP

AN

EL

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RAILWAY – wall and ceiling

lining

AVIATION – wall and ceiling

lining

OTHERS – building

facades, radomes,

EPOXY RESINS

FOIL EPOXY RESINS LETOXIT® LFX

soften/impregnation/curing in one step

LIQUID EPOXY RESINS LETOXIT® PR

resin for your glassfiber products

SEMIPREGS

glass/carbon fabric impregnated from one side by foil

resin

EP

OX

Y R

ES

INS

EPOXY RESINS APPLICATIONS

AN

DW

ICH

PA

NE

LS

SA

ND

WIC

HP

AN

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S

AVIATION – covers, hoods,

composite components, interior

wall lining

SPORT – golf carriage,

motorcycle wheels, tuning

components, canoes, paddles,

surfs, boats, skies

OTHERS – gas tanks, facades,

orthesis

EP

OX

Y R

ES

INS

EPOXY ADHESIVES

INDUSTRIAL EPOXY ADHESIVES LETOXIT® LH

strong joint in all-around applications

HIGH STRENGTH EPOXY ADHESIVES LETOXIT® PL

and KFL

strong gluing in aviation or demanding applications

EP

OX

Y A

DH

ES

IVE

S

EPOXY ADHESIVES APPLICATIONS

AN

DW

ICH

PA

NE

LS

AVIATION – structural gluing

of aluminium

SPACE – gluing of metals in

satellites

SPORT – skies, bows,

snowboards

INDUSTRY – cables, ramp for

handicapped persons,

washing machines, machining

tools

EP

OX

Y A

DH

ES

IVE

S

REFERENCES

TRANSPORTATI

ON

EP

OX

Y A

DH

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IVE

S

AVIATION

SPORT

OTHER

AWARDS

Innovation of

the Year 2005

Innovation of

the Year 2008

Innovation

company of the

Zlin region 2009

COMPANY OF THE YEAR 2010 IN CZECH

REPUBLIC

Salon of

Innovations

Silver medal

CONTACT

5M s.r.o.

Na Záhonech 1177

686 04 Kunovice

Czech Republic

tel. +420 572 433 711

email: 5M@5M.cz

www.5M.cz