4000 bph mineral water production line cbecl
Post on 15-Jan-2017
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4000BPH Mineral Water Production Line
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Basic Information
Product Mineral Water
Temperature of filling Ambient
Viscosity of product Free flow
Capacity 4000 BOTLLES PER HOUR BASED ON 500ML PET BOTTLE
(CGF16-12-6) Adjustable
Type of Bottle PET bottle on volume 0.3-1.5L PET Bottle
Type of Cap Plastic screw caps,30mm or 28mm
Type of Label Sticker labels
Type of Package Based on your requirement
Voltage 380V/50Hz/3 Phase or by order
Ancillary 24AV/DC
Workers workers
Area (final layout drawing is based on customer’s workshop
Remarks: The above preliminary offer subject to change upon final bottle, caps and shrink label recommended
and final layout.
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Quotation List
No. Descriptions Capacity Qty Total Price
(USD) Remark
Part 1:Water treatment system
1 Water resource pump 3T 1 set 300 China Nanfang Southern
Pump
2 Sand filter PYS-3 1 set 810 SUS304 stainless steel
3 Active carbon filter PSJ-3 1 set 900 SUS304 stainless steel
including valve
4 Precision filter FSJ-3 1 set 300 /
5 Hollow Filter HF-2T 1 set 2,500 /
6 Ozone generator with Ozone
generator QHW-10 1 set 2,200
Including ozone
generator and oxidation
tower
7 Shortage Water Tank CG-2T 1 set 2,200 Stainless steel
8 Pipe, Valves ,Electric Containers , Pipe Fittings
SS304 1 set 3,000 Stainless steel
Part 2 Filling and Packing System
1 Water 3 in 1 filling
machine(CGF16-12-6) 4000BPH 1 set 19,800
2M air conveyor,3M flat
conveyor
2 Light check 4000bph 1 set free /
3 Full automatic stick labeling
machine / 1 set 8,000 Automatic grade
4 Ink jet printer IC-55 1 set 5,200 /
5 Automatic film packing machine RM-150 1 set 11,200 /
Total: USD 56,410 CFR Chittagong Port
The Quotation Valid in 30 Days
Terms and Conditions
1. Payment Method
1. 20% by T/T & 80% by LC as within 7 days the contract signed
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2 . Mechanical Warranty
One year warranty and come with at least one year recommended spare parts
3. Delivery & Packing
Ø Delivery Time: 30 days after get down payment & bottle/label samples
Ø Coming Document:
1) Machine Quality Guarantee
2) Complete set install & maintain instruction Book in English language
3) Complete Document for customer to clear its custom
Ø Packaging requirement:
1) The special packaging box is according to the immunity standard in China,it suits for long-distance
transport, damp proof, rustproof, land way and seaway
2) Transportation ways: Sea transportation
4. Install in Spot
If Engineers install in spot
1) Installment USD100/day. Person as allowance
2) Training fee is free for customer’s workers within the installation period
3) The tickets from China to the customer factory and return paid by the customer
4) The local housing, food, and transfer cost at customer factory paid by the customer
Detailed Specification
Note: All Machines’ Pictures Below Are For Your Reference!
Part 1.Water treatment system
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1.Water Pump
Brand: China Nanfang Southern Pump
Operation condition
Liquid temperature:
Normal temperature type: -15℃~+70℃
Hot water type: +70℃~+110℃
Highest ambient temperature: +40℃
Max.operation pressure :10 bar
Max.inlet pressure is limited by max.operation pressure
Motor Power: 0.75KW
Running speed: 2900rounds/min
2.Sand filter
Model :SYS-3
Capacity : 3000lit/h
Material : SUS304 stainless steel
Filtrate medium: High quality sand
3.Water purifier (Active carbon)
Silica Sand
Filter
Precision filter
Active carbon
Water
storage tank Hollow Fiber
Filter
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Model :SSJ-3
Capacity : 3000lit/h
Material :SUS304stainless steel including valve
Filtrate medium: Active carbon
4.Precision filter
Model :FSJ-3
Capacity :3000lit/h
Material :SUS304stainless steel
Filtrate medium : Polypropylene membrane (PP MEMBRANE)
5.Hollow Fiber Filter
The equipment adopts screw slip-joint. It mainly separates organic material,colloid, ultrasmall particle,
bacterium. It has good effect on cleaning, sterilizing and concentrating big-molecule material.
MODEL: YF-2T
WORKING TEMPERATURE 5-45℃
WORKING PRESSURE ≤0.15MPA
WORKING UTILIZING RATE ≥90%
6.Tank
Model :CG-2
Parameter :stainless steel 304 thickness :0.8mm
Part 2 Filling and Packing System
1.CGF16-12-6 Model Water 3 in 1 filling machine
Number of heads: 16 Rinsing heads,12 Filling heads,6 Capping heads
Applicable bottle size: PET bottle
Diameter: ф50-110 mm
Bottle height: 150~340mm
Rated Capacity 4000BPH(500ML)
Cap Style Plastic Screw Cap 28mm or 30mm Neck for PET Small Bottles
Volume: 300~1500ml
Timing Type: Transducer
Washing Drop dryer time: 3.4sec
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Filling temperature: 0-4℃
Compress air wastage: 20NM3/hour
Pressure of washing: 0.25-0.3Mpa
Pressure of filling : 0.15~0.35Mpa
Overall size:1900*1420*2000mm
Weight: About 1500KGS
Power :3 Phases AC 380V 50Hz
Features :
This machine works harmoniously with air-conveyor belt, It holds the bottles by the neck, thus, reducing the
possibility of bottles falling over during conveying process.
This machine is used to fill carbonated drink into pet bottle and with screw caps capping function.
This machine integrated three function:
1. Rinse the empty pet bottle, 2. filling the rinsed bottles, 3. capping the filled bottles
Rinser Station:
All 304 stainless steel rinser heads, water spray style inject design, more save water consumption & more
clean
304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
304 stainless steel washing pumps
Filler Station:
High precision filling nozzle, PLC variable signal control, ensure high filling precision & filling smoothly &
steadily,
All 304 stainless steel contact parts & liquid tank, fine polish, easy to clean
No bottle no filling
Capper station:
Place & capping system, electromagnetic capping heads, with burden discharge function, make sure
minimum bottle crash during capping
All 304stainless steel construction
No bottle no capping
Electric Part & Safe Device & Automation:
When accident system automatic stop & alarm
Emergency switch when accident
PLC , Touch-screen Control Panel & inverter
Food Grade 304 stainless steel rinsing pump, reliable & sanitary
Machine Base & Machine Construction:
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304 stainless steel frame
Tempering Glass window, Clear & no odor
Excellent start wheel design, easy change over parts
Machine Base with anti-rust process, ensure the forever antirust
All seal where liquid may Leakage & base neck come with rubber, water proof
Air Conveyor
Flat conveyor
Stable conveying, using synchronous chasing control between the conveying belt and engine, making bottles
in good condition in the conveying: non-falling, non-block, non-jam.
Conveying belt is designed by module, component can be interchanged easily, structure is compact, noise is
little, easy assembling and maintaining, have flexibility to combine the bottle type according to the different
capacity.
The design of electrical control is advanced and rational, we can design the control method , select the
electrical control component according to client’s layout, to improve the conveying stablity
2.Light Check
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Material: SUS 304
With two light pipe which will be installed on the conveyor
3.Full automatic adhesive labeling machine
Machine Feature:
PLC control system, full-automatic working, Labeling speed adjustable within 0~18/min;
Colorful Touch-screen control panel, easy to operate, labeling speed adjustable
Inbuilt Photoelectric positioning system makes sure the label in right location with high precision, no bottles
no labeling, no labels automatic adjust
Can display and save the memorized diameter;
Labeling precision: +1mm;
Suitable to round shape cans, bottle & other container
Suitable for label bottom paper with 10~120mm width and free length;
Suitable label roll inside diameter:3" to 75mm, outside diameter within φ360mm;
Stepless speed motor , detectors and the Photoelectric positioning system is famous brand
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Machine Parameter
Suitable for label on round bottle and cylindrical parts…. Surrounded or semi-surround the container
Suitable to container highness: 30 to 200mm
Suitable to container diameter: max. 12 to 100mm
Suitable to label dimension: highness 15 to 100mm, length: 20 to 30mm
Labeling speed is adjustable: 30~100 container per minute ( based on different container and labels)
Power: 220V 50/60HZ other power supply is available Power 0.7KW
Machine dimension(L×W×H): 2000×720×1300mm
4.Ink jet printing machine
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Model: IC-55
Lines of printing: 1~3 line
Variable characters/languages/logos/fonts printing
Timing and counting printing
Reversal and inverse etc, four directional inkjet printing
Automatic show of products counting, batch numbers, shift numbers
Message delayed printing
5. Automatic Film Packing Machine
1).Instruction
Bottle entering→ Auto unscrambling bottle→ Pushing bottle→ Heat sealing-Cool cutting →Pressing PE→
Shrink→ Cooling.
This machine applies air-stirring mechanism in pushing bottle and hot sealing-cool cutting.(it uses flat silk
pulse seal, the saw tooth knife cuts, the unique heat seal-cool cut mechanism, has guaranteed the
packing agglutination, reliable, and artistic.
Automatic unscrambling bottle’s appliance makes bottle changing more quickly and conveniently.
Delivering film mechanism and the tensity voluntarily adjusts.
PLC programmable procedure control system.
It applies wing shape stainless steel heating system, which is durable for long time use.
The heatproof Bolivian filament special fluorine dragon transportation net belt is used in shrink part to
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ensure the steady of transportation and high strengthen wear proof.
This machine applies invert speed control net belt conveying mechanism.
The direction of bottle entering can be adjusted according to client’s demand.
2). Technical Parameters
Model RM-150
Overall Dimension L5050*W3300*H2100mm
Weight of Machine 1.2T
Heat Shrinkable Furnace Size L3700*W920*H350mm
Max size of Products L*600*W400*350mm
Packing Speed (B/min) 8~10
Width of Conveyor Belt 920mm (Adjustable)
Working Power 3 Phases AC/ 380V /20KW
Working Gas Pressure 0.6~0.8Mpa
Machine Power 20KW
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