3m product sustainability (june 20, 2008)3p program originated at 3m in 1975 eliminate pollution at...
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3M Product Sustainability MPCA Product Stewardship Meeting June 20, 2008
3M Overview - Doug Stang, 3M Government Affairs 3M Sustainability Program Overview - Keith Miller, EHS Operations 3M Life Cycle Management Program - Deb Kuehl, Product Stewardship and LCM3M Product Examples - Product Stewards: Anne Johnson and (Deb Kuehl) for Michele Whyle; Research & Development, Steve JosephPolicy Discussion - Doug Stang, 3M Government Affairs
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Corporate OverviewDoug Stang
3M Government Affairs
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Electro and Communications
Consumer and Office
Display and Graphics
Health Care Industrial and Transportation
Safety, Security and Protection Services
Company OverviewSales: $24.5 BNet income: $4.1 BInternational sales $15.5 B (63% of company total)Companies in more than 60 countriesSales in nearly 200 countries
Over 76,000 employees 55,000+ products45 established technology platforms571 U.S. patents issued in 200745,000 issued and pending patents worldwide
Six Market Leading Businesses
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45 Core Technology PlatformsAb
Abrasives
BiBiotech
Ac Acoustics
CeCeramics
Ad Adhesives
DdDrug
Delivery
Am AdvancedMaterials
DiDisplay
An Analytical
DoDental &
Orthodontic Materials
As ApplicationSoftware
EcEnergy
Components
EmElectronicMaterials
FcFlexible
Converting & Packaging
FeFlexible
Electronics
FsFiltration,
Separation, Purification
FiFilms
ImImaging
FlFluoro-
materials
InInspection &
Measure- ment
IsIntegrated Systems &
Design
LmLight Mgmt
MdMedical
Data Mgmt
MeMetal Matrix Composites
MfMechanical Fasteners
MiMicrobial
Detection & Control
MoMolding
MrMicro-
replication
PePredictive
Engineering & Modeling
NtNano-
technology
NwNonwoven Materials
RpRadiation Processing
SeSensors
PoPorous
Materials & Membranes
PmPolymer
Melt Processing
WoWound Mgmt
VpVapor
Processing
SuSurface
Modification
SmSpecialty Materials
OpOpto-
electronics
PdParticle & Dispersion Processing
PrProcess Design & Control
PpPrecision
Processing
TtTrack and
Trace
WeAccelerated Weathering
Successful new product growth builds on uncommon connections
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Legacy of Innovation
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Technology Driving Growth
3M™ Aluminum Conductor Composite Reinforced
3M™ Vikuiti™ Display Enhancement
3M™ Littmann® Electronic Stethoscope Model 3000
3M™ Trizact™ Abrasives
Scotch® Magic™ Tape
3M™ Confirm™ Laminate with Floating Image
3M™ Prestige Series
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Sustaining Our FutureKeith Miller
3M EHS Operations Manager
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3M’s sustainability policies and practices are directly linked to our six fundamental corporate values:
Act with uncompromising honesty and integrity in everything we doSatisfy our customers with innovative technology and superior quality, value and serviceProvide our investors an attractive return through sustainable, global growthRespect our social and physical environment around the worldValue and develop our employees' diverse talents, initiative andleadershipEarn the admiration of all those associated with 3M worldwide
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Sustainability Vision
3M's commitment is to actively contribute to sustainable development through environmental protection, social responsibility and economic progress.
To us that means meeting the needs of society today, while respecting the ability of future generations to meet their needs.
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Sustainability StrategiesEncompass the pursuit of customer satisfaction and commercial success within a framework of environmental, social and economic values.
Meeting society’s and 3M’s expectations for environmental improvementMeeting employee and community needs as a socially responsible companyDriving 3M’s future economic success through corporate performance initiatives
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Recognition as Environmental and Sustainability Leader
2007-08 Dow Jones Sustainability Index Sector Leader (Sector Leader since its inception in 1999)
2005-08 Energy Star Sustained Excellence Award2007 U.S. EPA Clean Air Excellence Award2006 Asian Corporate Social Responsibility Award for Environmental Excellence2005 U.S. EPA Climate Protection Award
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The Business Case for Sustainability
Risk Reduction
Operational Excellence/Increased Efficiency
Market Opportunities
Enhanced Reputation/Brand
Enhanced Employee Recruitment/Retention
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Environmental Sustainability
Reducing Our FootprintPollution Prevention PaysCorporate Environmental GoalsAddressing Climate Change
Environmental Management Systems and Stakeholder EngagementAddressing Our ProductsStandards for Suppliers
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Pollution Prevention Pays (3P)
3P Program originated at 3M in 1975Eliminate pollution at the sourceSave resources and money in the process
Global results-to-dateOver 6,800 projects recognizedOver 2.7 billion pounds of pollution preventedOver $1.2 billion saved1st year savings only
2007 Global 3P results438 projects prevented113 million pounds of pollution2.5 million metric tons of CO2-equivalent greenhouse gas emissions$91 million in savings
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Pollution Prevention Pays (3P)
Product reformulationWater-based vs. solvent-based coating
Process modificationRemoval of liner exchange process
Equipment redesignInstallation of energy efficient motors, heating, etc.
Productive use of waste materialsRecycling scrap film back into the process
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Pollution Prevention Pays (3P)
Scotch Masking Tape1st 3P project accepted in 1975New “100% solids” coating processEliminated 1100 tons of Volatile Organic Compounds (VOCs)Reduced energy consumption by 75%
High Intensity Prismatic SheetingNew low VOC processReduces process waste by over 65%Saves 11,000 BTUs of energy per square yard of product
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Reducing Our Footprint
Corporate Results since 199095% Reduction in Volatile Air Emissions (VOCs)95% Reduction in U.S. Toxic Release Inventory (TRI) Releases 57% Reduction in Waste (indexed to net sales)44% Increase in U.S. Energy Efficiency
80% increase in U.S. energy efficiency since 1973 37% increase in global energy efficiency since 1998
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Progress toward Environmental Targets for 2010
Total Waste (pounds / thousand dollars net sales)
0
5
10
15
20
25
30
35
2005 2006 2007 2008 2009 2010
Waste ratio, target
Waste ratio, actual
-11.5% from baseline
VOC Emissions (pounds / thousand dollars net sales)
0.00.10.20.30.40.50.60.70.8
2005 2006 2007 2008 2009 2010
VOC ratio, target
VOC ratio, actual
-26.7% from baseline
25% Reduction in Volatile Organic Compounds (VOC’s) Emitted
20% Reduction in Total Waste Generated
Total Energy Usage(Btu / dollar net sales - Mfg.sites only)
0
200
400
600
800
1000
1200
2005 2006 2007 2008 2009 2010
Energy ratio, targetEnergy ratio, actual
-18.3% from baseline
Cumulative 3P Results(# of 3P Projects - Mfg. sites only)
0100200300400500600700800900
2006 2007 2008 2009 2010
3P cummulative goal
3P cummulative actual
20% Reduction in Energy Consumption
Complete 800 Pollution Prevention Pays (3P) Projects
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Addressing Climate Change
Global Greenhouse Gas (GHG) Inventory according to the GHG Protocol
Global GHG Target: 50% reduction in absolute GHG emissions globally (from a 1990 base year)
RESULTS: 54% reduction in 2006
U.S. EPA Climate Leaders Goal: 30% reduction in absolute GHG emissions in the U.S. from a 2002 baseline to 2007
RESULTS: 50% reduction in 2006
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Management Systems
Environmental Management SystemAll facilities must have an EMSOver 103 facilities ISO 14001 certified EMSRemaining 25 facilities to be certified (most new acquisitions)
EHS Management SystemContinuous EHS improvement processFacility/Division/Subsidiary EHS Plans EHS Scorecard (metrics)
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Life Cycle Management (LCM)
3M’s process to ensure our products address environmental, health and safety opportunities and risks throughout their life cycle
From materials acquisition and developmentthrough manufacturing and distribution to customer use and disposal/recycle
3M LCM Policy (approved in 2001) requires all new products and existing products on a prioritized basis to have LCM review
Pathway to product sustainability
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Environmental Solutions Product CatalogFeatures nearly 200 products with an environmental and/or energy advantageIncludes products that
save energy, reduce greenhouse gas emissions,are manufactured with fewer solvents,contain recycled content,made with natural materials,can be used to support L.E.E.D. certification,and much more…
Making it easier for our customers to find products that help them reach their environmental goals
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Example: Vikuiti™
All of 3M’s environmental product claims are reviewed by 3M’s Environmental Marketing Claims Committee to ensure accuracy
and consistency with 3M’s Environmental Marketing Claims Policy
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Conclusions
Environmental LeadershipBeyond Compliance/Competitive Advantage
Social ResponsibilityValues and Business Conduct
Economic SustainabilityCorporate Imperatives
All three legs of sustainability are interdependent
Life Cycle ManagementDeb Kuehl
Product Stewardship & LCM
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LCM History at 3M
Established Corporate Product
Responsibility Department
PublishedProduct
Responsibility Guidelines for Intro of New and Modified
Products
PublishedProduct
Responsibility Guidelines –Life Cycle
Model
EHS Committee Approved
Inclusion of LCM in NPI
Process
EHS Committee Approved
LCM Policy
Implementing New
Processes, Tools, and
System
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What Is Life Cycle Management at 3M?
LCM is a process for understanding and managing the environmental, health, safety, and regulatory (EHS&R) impacts and efficient use of resources in 3M products throughout their life cycle to guide responsible design, development, manufacturing, use, and disposal
Risk identification and management throughout a product’s life cycle
Identification of opportunities arising from innovative environmental, health, and safety solutions
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The Business Value of LCM
Competitive Advantage
Risk Reduction
Cost Reduction
Product Differentiation
Customer EHS Information
Government Compliance
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LCM Process
2 Global LCM Program ManagersTraining and Guidance
Develop Tools and Processes
Globally integrated business processImplemented via 3M’s New Product Introduction (NPI) system
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Life Cycle Management Policy
New Products: must undergo LCM review prior to introduction
Existing Products: Business Unit establishes process for LCM review for its existing products, on a prioritized basis
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LCM Stages
Before-customer
Material acquisition
R&D operations
Manufacturing operations
Customer-focusedUseDisposal
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Life Cycle ManagementKEY ELEMENTS
Activities within each stage of NPI processEHS information included with management review of NPI projectsExpert evaluations and studies where appropriateConsiders potential impacts and risks
3M lab, manufacturing, logisticsCustomer use Regulatory compliance: intended markets, geographiesEnd of lifePotential advantages/opportunities
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Life Cycle Management
Product Steward
3M Environmental, Health, Safety & Regulatory
Product• Environmental Science &
Assessment• Industrial Hygiene• Laboratory EHS• LCM Program Managers• Regulatory Affairs• Software Electronic & Mechanical
Safety• ToxicologyManufacturing• Energy• Environmental Operations• Ergonomics• Health Physics• Industrial Hygiene• Occupational Medicine • Safety
EHS&
R S
taffCommercialization
TeamLaboratory
Marketing
Manufacturing
Tech Service
Quality
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Summary
A superior product and a successful product launch are dependent on implementing life cycle management early70 – 80% of a products life cycle costs are determined during design*A holistic approach is needed to address all life cycle phases
* National Research Council* US Office of Technology Assessment
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Vikuiti™ DBEF Optical FilmsAnne Johnson
Product Steward
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How does an “optical film” save energy?Optical Films are used in the panels of LCD Displays to improve a variety of optical properties
Improved ergonomics:• Brightness• Uniformity• Viewing angle
Energy Savings• Removing bulbs, inverters,and power supplies
How do Reflective Polarizers work?By recycling light that would otherwise be wasted.
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3 Diffusers
46”LCD TV
Plug Power: 348 Watts
Luminance: 400 cd/m²
2 Diffusers + DBEF
Plug Power: 265 Watts
Luminance: 400 cd/m²
83FewerWatts
Diffuser only sets consume 32% more power
Energy Savings: 46” LCD TV with a Reflective Polarizer
DBEF Efficiency Improvement
Backlight: Mean 42% (range 32-52%)TV: Mean 30% (range 23-38.5%)
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Potential Energy Savings for LCD Televisions in the USA
19 million new LCD televisions sold in the USA in 2007Potential Energy savings for new LCD televisions purchased in 2007, if all used a reflective polarizer film:
2 Billion kWh• Equal to powering 195 000 households
• Equal to taking 230 000 cars off the road in terms of CO2 reduction
*Sales projections (20”-60”+) from DisplaySearch. 1 kWh = 1.35 pounds of CO2. 26-49 watt savings per TV depending on size 12100 pounds of CO2 = 1 avg. passenger car. (EPA Emissions Calculator)8 hrs/day on 10655 kWh = Annual power for one household (US DoE).
Comparing identical TV sets- with Vikuiti™ DBEF vs 1 Diffuser Sheet
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Potential cumulative energy savings for new LCD televisions purchased between 2007-2011, if all used reflective polarizer film
43 Billion kWh• Equal to powering 4 Million households for 1 year
• Equal to taking 5.5 Million passenger cars off the road in terms of CO2 reduction
*Sales projections (20”-60”+) from DisplaySearch. 1 kWh = 1.35 pounds of CO2. 26-49 watt savings per TV depending on size 12100 pounds of CO2 = 1 avg. passenger car. (EPA Emissions Calculator)8 hrs/day on 10655 kWh = Annual power for one household (US DoE).
Comparing identical TV sets- with Vikuiti™ DBEF vs 1 Diffuser Sheet
Potential Energy Savings for LCD Televisions in the USA
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Household Appliance Energy UseIn many cases, flat screen TVs are the highest energy using
appliance in a home Lowest cost highest cost
PRODUCT ANNUAL COST32-inch picture-tube $4020-cu.-ft. refrigerator (a newer top-freezer) 50
36-inch picture-tube 50
37-inch LCD 50
40-inch LCD 55
25-cu.-ft. refrigerator (a newer side-by-side) 65
56-inch rear-projection 6542-inch plasma, 720p 70
52-inch LCD 80
50-inch plasma, 720p 8050-inch plasma, 1080p 110
Based on Department of Energy’s 2007 national average pricing for energy, 10.65 cents per kilowatt-hour.Energy Data from Consumer Reports March 2008 study, ConsumerReports.org
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Low Power Monitor - 4 Lamp to 2 Lamp
Assumptions: 1) 15000 monitors in a large company 2) 45 average weekly hours of operation 3) $0.06 /kWh (Minnesota avg. for large user 4) total kWh/yr includes both consumed energy and heat removal energy
Large Customer Benefit (15,000 monitors):
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Energy Efficient MonitorsUp to 40% Power Consumption ReductionTCO’03 ComplianceMaintain 5 Year Monitor Life Time 250 – 300 nits (typical 180 – 220 nits in actual use)700:1 – 1200:1 CRLess Mercury and Disposal CostCost Savings by lamp/power supply removalSets new China Energy StandardSets new ES V5.0 >> TCO
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Additional information
DBEF, which was created to solve a customer’s problem with brightness and energy usage of LCD displays
TV and Monitor = energy savings• Lenovo has first 2 bulb monitors on the market now
Notebook PCs and Cell Phones = extended battery time
Using a reflective polarizer can be cost neutral for the display because using the film allows bulbs to be removed
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3M Recognized by the EPA for Energy Work
“3M brought vital information and extensive TV expertise to the ENERGY STAR specification process,” an EPA spokesperson said. “3M provided invaluable assistance in the development of a new technology-neutral, on-mode specification that will save billions of kilowatt hours in the coming years, while offering U.S. consumers the very best in feature-rich, high-quality TVs.”
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Twist ‘n Fill™ & Easy Scrub Flat Mop System
Deb Kuehl for Michele WhyleProduct Steward
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3M Twist ’n Fill™ System
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3M™ Twist ’n Fill™ Cleaning Chemical Management System
Easy to useSafety
MSDS's for concentrated and RTU cleaning products Tamper resistance bottle reduces exposure to concentrate Numbered and color-coded bottles for easy identification 3M Training materials provided
Cost Accurate dispensing, reduced transporation costs
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3M™ Twist ’n Fill™ Cleaning Chemical Management System
Performance No over dispensing - proper dilution - consistent performance
EHS BenefitsProducts have completed LCMsReduced environmental footprint when not transporting waterReduced packaging waste
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Packaging Waste from Twist 'n Fill™ #25 for 180 Ready-to-Use Gallons
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Twist 'n Fill™ #25 Packaging Waste Equivalent from 180 Ready-to-Use Gallons
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Environmentally Preferable Systems
3M Easy Scrub Flat Mop System
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Reduced Water and Chemical Needed for Cleaning
Flat MoppingTraditional Mopping
Environmental Benefit
5 mop buckets * 4 gallons = 20 gallons/day 1 gallon/day
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Reduced Mop DisposalFlat MoppingTraditional Mopping
Environmental Benefit
24 mops (5 days/week - 30 day life) 2 years
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Summary
Product development to provide innovative solutions to customer problemsCustomer cost savings and reduced labor costs resulted in environmental benefits
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Paint Preparation System, PPS™Steve Joseph
Product Developer
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Conventional spray-gun cleaning is messy, time consuming, requires large amounts of solvent and exposes the painter to harmful fumes.
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The 3M™ PPS™ Paint Preparation System:Eliminates the need for separate mixing cups and filters Enables the spray gun to be operated in any orientation Replaces the paint reservoir on most conventional spray guns
Using the 3M PPS System: Helps improve the painters’ working environment Minimizes paint wasteReduces the use of cleaning solventsIncreases operator efficiencyHelps reduce hazardous waste disposalIs easier, faster and more economical than traditional approaches
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Numerous designs and prototypes were tested with end users and paint companies to improve efficiency and ergonomics.
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As the mixing cup is the spray gun reservoir, significant savings are realised from not having to transfer material.
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Once spraying is finished, the empty lid and liner are disposed of. Alternatively, remaining paint may be used for touching up.With no reservoir to clean, only the spray gun’s paint channel requires cleaning.
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The value and benefit of the 3M™ PPS™ System is easily highlighted via an interactive ‘Cost and Benefit Analysis’ tool.
Customer’s Name
Customer’s Name
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The 3M™ PPS™ Paint Preparation System is one of 3M Automotive Aftermarket Division’s leading products and is sold in over 60 countries.~ 60,000 shops currently using the system worldwide.Annually, nearly 20 million vehicles are repaired using the 3M system.For vehicle refinish, if the PPS System was used for all spray gun applications, savings* of cleaning solvents could exceed 10 million gallons per year.
*based on up to 70% saving vs. conventional systems
Global Impact
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The vehicle refinish market hasn’t seen anything like this for 35 years and besides changing the way our customers work, it is also changing the basis of competition.
The 3M PPS System is becoming a standard in the industry. It is helping redefine the way in which paint is mixed and filtered, and how spray guns are cleaned.Other market segments where spray guns are used are also rapidly adopting the 3M PPS System.The 3M PPS System allows our customers to not only reduce their consumption of paint, cleaning solvents and mixing materials, but also to reduce costs, and save time.In 2007, awarded Environmental Excellence in Transportation Award by the Society of Automotive Engineers.
3M has developed a truly innovative product in the form of the 3M™ PPS™ Paint Preparation System
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Policy DiscussionDoug Stang
3M Government Affairs
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Society’s Expectations Have ChangedHISTORICALLY CURRENTLY
Emissions Total product EHS footprintAcute toxicity Chronic toxicityGovernment regulators drive controls
Customers, NGOs and media
Regulations ban substances
Expanding country, regional regulations
US & Europe Asia
GREATER EXPECTATIONS FOR EHS STEWARDSHIP
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Policy Discussion PointsFocus on research and development for the most impactCustomer's drive EHS solutionsSystemic approach to product sustainability versus:
State by StateProduct by productChemical by chemical
Incentives, training and assistance to small and medium size companies to implement full LCMsPartner with industryRewards versus penalties for companies going beyond compliance
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