3 aluminum coil packaging

Post on 29-Nov-2014

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Aluminum Coil Packaging

RUSTX

CustomersCustomers 2

+Customer Requirement

Corrosion ProtectionDry packagingNo oils or lubricantsPrevention from moisture released from wood

Packaging should be impact resistant

RUSTX

+Customer Product

Aluminum foil

7 microns thickness

Mounted on a dowell inside a wooden crate

Roll Dia = 500 mm

Width = 1000 mm

Core ID = 80 mm or 150 mm

RUSTX

+

Packaging

Propsoal

RUSTX

+

JINDAL

Step 1: Wrap with VCI Plastic Sheet

First Wrap coil in VCI Anti Corrosion packaging film 200 microns and 70 inches width – can be JINDAL LOGO Printed

JINDAL

JINDAL JINDAL

JINDAL

JINDAL JINDAL

JINDAL

JINDAL

JINDAL

JINDAL

JINDAL

JINDAL

JINDAL

JINDAL

JINDAL

JINDAL

JINDAL

RUSTX

+ Step 2: Wrap with HDPE+FOAM

Wrap the OD with 0.5 mm HDPE Sheet laminated with 3 mm Expanded Poylethylene on the outer layer

0.5 mm HDPE impact resistant Sheet

3 mm EPE Foam sheet for impact absorption

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+Step 3: Place side discs

Corrugated board side discs are placed on each side to prevent physical damage and provide impact protection.

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+ Step 4: Place edge protectors OD & ID& Rewrap with VCI Film printed with Jindal Logo

RUSTX

JINDAL

JINDAL

JINDAL

JINDAL

JINDALJI

NDAL

JINDAL

JINDAL

+ Place Dehumidifier & Emitter Pouches within the pallet

RUSTX

+Proposal

Wrap the coil with 200 micron VCI Anti Corrosion plastic film with Jindal Logo

Then wrap with 0.5 mm HDPE Sheet laminated with 3 mm Expanded Poylethylene on the outer diameter

Place Plastic Corrugated Sideboards on the both the sides

Place edge protectors on the ID and OD

Rewrap using JINDAL printed VCI Film of 200 microns & 70 inches width for double inertness.

Place 1 kg Zorbit Dehumidifier Pouch within the pallet to absorb humidity from the boxes.

Place 20 pouches of 20 gms VCI 4200 Emitter to deactivate the moisture effects.

RUSTX

+Cost Estimate

Product Spec Cost

VCI Film with Logo 2mx2m @ .2mm thickess 80 Rs/sheet

HDPE 0.5mm Sheet with 3 mm laminted foam

1mX1.6 m @0.5 + 3 mm thickness 130 Rs/sheet

Side Discs X2 500 mm OD, 80/150mm ID 50 Rs for 2 disc

Outer VCI Re-WrapWith logo

2mX2m @ .2mm thickness 80 Rs/sheet

Edge protector inside

Extra Extra

Zorbit – 1 kg pouch

60 Rs/kg

TOTAL 400 Rs/coil

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+

REST WITHOUT RUST WITH RUSTX

Thank

YOU

RUSTX

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