240282 solutions for mining
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Loctite® Solutions for MiningMaintenance, Repair, Rebuild and Protect
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This guide has been designed to provide quick and easy assistance to the
specialists who service mining equipment and look for reliability, longevity and costreduction.
Mining engineers know about the importance of equipment reliability and predictability. They must keep the
machinery running 24 hours a day, 7 days a week without downtime. Henkel offers a wide range of Loctite®,
Fixmaster® and Nordbak ® products to help maintenance engineers keep the downtime short and find the best
solution for any specific maintenance or repair problem.
With the help of this guide, you can:
• Easily select the right products to help you service and maintain mining equipment
• Proactively prevent wear of new equipment
• Pinpoint the most suitable solution for servicing worn parts
• Determine the best product for your particular maintenance or repair problem
Our commitment to the mining industry:
• Dedicated mining maintenance program
• “Hands-on” application advice and technical support• On-site product and maintenance training
• MRO Solution Guide
• National distribution network
Ask about our customised on-site maintenance training!
Loctite® Mining Solutions
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Loctite® is the world’s#1 brand of engineeringadhesives & sealants
• Global Leadership: Loctite® is the globaltechnology leader with a wide product
range sold through an extensive sales and
distributor network.
• Cost Savings and Reliability: Loctite®
solutions are more cost effective compared
to conventional mechanical methods.
• Value-Added Partnership: Our large,experienced team of engineers provide
documented design and application
support.
• Superior Product Performance:
Loctite®
adhesives and sealants arerecognised as the best performing products
in the industry.
• End-User Training: We provideprofessional training programs to
customers that help them identify
opportunities for improving process
efficiency, quality and costs.
TABLE OF CONTENTS
INTRODUCTION ....................................................... 2
LOCTITE® PRODUCT RANGE ................................... 4
LOCTITE® INDUSTRY TRAINING ............................. 5
OPEN CAST MINE Loctite® Solutions ................................... 6
Case Histories ......................................... 8
UNDERGROUND MINE Loctite® Solutions ................................. 10
Case Histories ....................................... 12
CONCENTRATOR FACILITY Loctite® Solutions ................................. 14
Case Histories ....................................... 16
SMELTING FACILITY Loctite® Solutions ................................. 18
Case Histories ....................................... 20
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Core Technologies & Surface Engineering Products
Loctite® Product Range
Threadlocking
• Prevent loosening, corrosion and seizing of nuts, bolts,studs and other threaded parts
Pipe & Thread Sealing
• Prevent leaks from hydraulic, air, coolant, oil or other
threaded fittings
• Replace tapes, hemp & paste - Loctite® Threadsealantsdo not creep, shrink or block systems
Instant Bonding & Joining Structural
Parts• Instant adhesives for rapidly joining different mater ials or
bonding parts temporarily during positioning or repair
• Structural adhesives for making strong, durable, tough
and resilient bonds to a wide variety of materials
Metal Rebuilding & Wear Resistance
• Rebuild, restore, repair metal parts and assemblies
• Prevent erosion, sliding abrasion, wear and corrosion
• Protect against cavitation and chemical attack
Grouting, Floor & Concrete Repair
• Mounting of heavy equipment or setting anchor bolts
• Restore old concrete or cracked floors
• Create barriers against chemical attack
• Guard against slippery pedestrian or vehicular areas
Rubber Repair & Protection
• Achieve permanently flexible, impact and vibration-resistant assemblies of different materials
• Join parts that have large gaps or are subject to high
temperatures
Lubrication & Anti Seize
• Combat wear and seizing caused by friction
• Resist high temperatures and tough operatingconditions
Cleaning Parts and Hands
• Clean parts prior to using adhesives / sealants
• Remove cured residues of adhesives / sealants, old
gaskets, etc.
• Clean hands gently and effectively – with or without
water
Retaining
• Solve common problems of loose bearings on shafts,
worn housings and fretting corrosion
• Join keyed or splined assemblies to make them strongerand prevent backlash
Gasketing
• Seal and mate flanges to prevent leaks, prevent boltsfrom loosening as gaskets relax, and stop movement
between flanges
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Loctite® Maintenance Reliability Workshop and Surface Engineering Workshop
The Maintenance Reliability and Surface Engineering Workshop is a practical hands-on training program on the use ofLoctite® products in maintenance, repair and overhaul environments. Planning, production and maintenance engineers
learn reliable methods to reduce worn parts replacements and increase equipment efficiency and reliability.
Diameter of opening Air loss (l/min) Energy loss (kW) Additional energy
(mm) costs* ($/year)
1 72 0.3 330 3 666 3.1 3408
5 1854 8.3 9125
Leakage rate Loss per day (litre) Loss per year (litre) Annual costs* ($/year)
1 drop in 10 sec 0.56 204 422
1 drop in 5 sec 1.12 409 844
1 drop per sec 5.62 2049 4225
Line pressure at 6 bar.
* based on 8000 operating hours / year and energy costs of $0.14/kWh
*price for hydraulic fluid: $2.06/lSource: Bavarian Environmental Protection Agency, guideline ”Druckluft im Handwerk”
Ask also about the Loctite® Industrial Pumps Assembly and Maintenance Workshop.
Loctite® Industry Training
Hands-on Maintenance Workshops help to drive costs
down
• Suitable for staff at all levels in the organisation
• Customised to your specific requirements • All training materials will be supplied
This program will provide your workforce with the
knowledge and tools to:
• Improve safety and reliability
• Reduce downtime
• Reduce fluid consumption
• Reduce energy costs
• Save time
• Save money
• Plant survey to identify maintenance needs
• Tailor-made hands-on training to fit your specific needs & reliability goals
• Conducted on site
• Review of common causes of failure and prevention
• In-plant follow-up and support
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Open Cast MineLoctite® Solutions
MOBILE PLANT
1 OVERBURDEN REMOVALCHALLENGE SOLUTION
Maintain Equipment in Harsh Conditions Loctite® Threadlockers
Loaders, Forestry Equipment, Bulldozers,
Backhoe, etc.
Loctite® Anti-Seize Products
Loctite® Threadlockers
2 DRILLING AND BLASTINGCHALLENGE SOLUTION
Drill Rig Maintenance Loctite® Maintenance Reliability Workshop
Preventing Vibrational Fastener Loosening Loctite® Threadlockers
Locking / Sealing Cylindrical Drilling Hardware Loctite® Retaining Compounds
Hydraulic Line Sealing Loctite® Thread Sealants
Hydraulic Pump Gasketing Loctite® Gasket Eliminator Flange Sealants
Extreme Environment Lubrication Loctite® Anti-Seize Products
Corrosion Protection Loctite® Anti-Seize Products
Loctite® Nordbak ® Brushable CeramicSeizure of Drilling Rig Slides Loctite® Moly Dry Film ACH3
3 DRAGLINES, EXCAVATING & TRANSPORTCHALLENGE SOLUTION
Excavator, Dragline & Mobile Plant
Maintenance
Loctite® Maintenance Reliability Workshop
Preventing Vibrational Fastener Loosening Loctite® Threadlockers
Wear Prevention on Sliding Metal Surface Loctite® Nordbak ® Chemical Resistant Coating
Reclaiming Equipment Belt Repairs Loctite® Fixmaster® Rapid Rubber RepairLoctite® Fixmaster® Flex 80 Putty
Bonding of O-Rings Loctite® Instant Adhesives
Dragline Running Gear & Link Arm Bush
Assembly
Loctite® 635 Retaining Compound
Dragline Cable Pulley Bearing Assembly Loctite® 635 Retaining Compound
Gearbox Flange Sealing Loctite® 587 Blue High Performance RTV
Gasket Maker
Link Pin Assembly & Seizure Loctite® Heavy-Duty Anti-Seize
Loctite® 232 Wheelmount
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FIXED PLANT
4 MINE ENGINEERING
CHALLENGE SOLUTIONDay-to-Day Operations Loctite® Maintenance Reliability Workshop
Loctite® Surface Engineering Workshop
5 CRUSHINGCHALLENGE SOLUTION
Secure Backing Crusher Plates into ConeCrusher
Loctite® Nordbak ® Crusher Backing Material
Secure Backing Crusher Plates in Extreme
Hard Rock Crushing Applications
Loctite® Nordbak ® High Impact Crusher
Backing Material
Prevent Equipment Fasteners from VibrationalLoosening
Loctite® Threadlockers
Secure Crusher Bolts and Ancillary Devices Loctite® Fixmaster® Magna Crete
Wear Abrasion to Output Trough Loctite® Nordbak ® Wearing Compound
ACH2 Conveyor Belt Wear or Failure Loctite® Fixmaster® Rapid Rubber Repair
Backing Wear Plates in Grinding Mills Loctite® Nordbak ® Crusher Backing Compound
Excessive Screen Wear Loctite® Nordbak ® Brushable Ceramic
ACH5 Hydraulic Leaks Loctite® Thread Sealants
Hydraulic Fluid Containment Loctite® Nordbak ® Chemical Resistant Coating
Secure Crusher Bushing Loctite® 609 Retaining Compound
6 SCREENINGCHALLENGE SOLUTION
Screen Deck Gap Sealing Terostat® MS 939 Polymer Sealant
Secure Fasteners from Vibrational Loosening Loctite® High Strength Threadlocker
Screen Slump Corrosion and Erosion Loctite® Fixmaster® Flex 80 Putty
Sliding Abrasion Wear of Inlet and Outlet
Chutes
Loctite® Nordbak ® Wearing Compound
Wear Abrasion to Output Trough Loctite® Nordbak ® Wearing Compound
7 STACKING / RECLAIMINGCHALLENGE SOLUTION
Bucket Wheel Reclaimer Wear Loctite® Nordbak ® Wearing Compound
ACH1 Bucket Wheel Excavator Face Wear Prevention Loctite® Nordbak ® Wearing Compound
Repair of Ceramic Composite Liners Loctite® Fixmaster® Flex 80 Putty
ACH4 Impact Chute Wear Loctite® Nordbak ® Pneu Wear
Conveyor Pulley Gearbox Flange Sealing Loctite® 587 Blue High Performance RTVGasket Maker
Conveyor Belt Damage and Wear Loctite® Fixmaster® Rapid Rubber Repair
Loctite® Fixmaster® Flex 80 Putty
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Open Cast MineLoctite® Case Histories
Protection of Bucket Wheel Excavators
Permanent and Cost Effective Repairs
PRODUCT:Loctite® Nordbak ® Wearing Compound
CHALLENGE:Bucket reclaimers are subject to excessive wear caused
by the abrasive process of excavation. In particular, the
inner wheel face (or diaphragm) and outer bucket walls are
problematic, requiring protection to prevent structural failure.Standard bucket reclaimer repair methods include welding,
hard facing and wear liners, but all are time consuming to
fabricate.
LOCTITE® SOLUTION:Loctite® Nordbak ® Wearing Compound provides a superior
sacrificial surface that can be easily applied and re-applied as
required. The non-sag characteristics of this product results
in simple, fast application to vertical surfaces. Downtime and
project planning cost shrink
significantly as hot work
permits and specialised
labour are no longer
required.
Also, the reclaimer bucket
requires less power and
shows a longer service
life due to the superior
wearing properties of
Loctite® Nordbak ® Wearing
Compound which features
a compressive strength of
16,000psi.
PRODUCT:Loctite® Nordbak ® Rapid Rubber Repair
CHALLENGE:Repairing conveyor belt was costing a coal mining company
thousands of dollars a week. Each torn belt meant at least five
hours of downtime while the belt repair adhesive cured, more
hours cleaning up spilt coal and expensive contract labour.
LOCTITE® SOLUTION: After the belt is abraided with a wire brush and cleaned, the
etching agent is applied and allowed to dry for 30 minutes.
Loctite® Fixmaster Rapid Rubber Repair is then applied.
After two hours of curing time and a light buffing, the belt is
recommissioned.
RESULTS:Loctite® Rapid Rubber
Repair sealed the fabric of
the valuable belt, preventing
rotting. The improved splice
durability extended the
lifespan of the belt and
reduced the inventory cost for
replacements and prevented
from sudden downtime.
Overall, the productivity of the
entire conveyor system has
been enhanced.
ACH 1
ACH 2
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Drill Rig Slides
Zero Oil Filtering in Drills
Impact Chute Wear
PRODUCT:Loctite® Moly Dry Film
CHALLENGE:Drill rig slides. Nylon slides are used to allow the head to
travel smoothly up and down the mast for drill rigs. Dust and
dirt, however, builds up on the slides which cause sticking
and seizure. Traditional greases and anti-seize attract further
dust which leads to component wear and seizure.
LOCTITE® SOLUTION:Loctite® Moly Dry Film is an easy-to-apply aerosol product
which leaves a dry lubricant
on the surface, preventing
slide seizure and dust build
up.
RESULTS: After application of the
Loctite® Moly Dry Film, the
drill rig now runs smoothlywithout the need for additional maintenance. The same
solution has been used on grader circle drives and can be
applied to any sliding surfaces where dust can be an issue.
PRODUCT:Loctite® 567 PST® Thread Sealant or
Loctite® 577 High Pressure Pipe Sealant
CHALLENGE:Oil leaks through high-pressure junctions on hydraulic hoses
in horizontal and vertical drills, which may cause non-
scheduled oil replenishment, pressure losses in the system
and retightening, resulting in malfunction of the rammers.
LOCTITE® SOLUTION:
Loctite® 567 PST® Thread Sealant or Loctite® 577 HighPressure Pipe Sealant effectively seals the threaded
joints on hydraulic hoses that leak due to equipment and
hydraulic system vibration. This eliminates losses through
threaded fittings, reduces
oil replenishment and
retightening, and increases
the lifetime of hydraulic
hoses, which are burned by
oil at high temperatures.
EASY TO USE:Clean the fitting threads,
eliminating oil residues, then apply Loctite® 567 PST®
Thread Sealant or Loctite®
577 High Pressure Pipe Sealantand tighten the fittings. The equipment can be restarted in
operation 2 hours after sealing. Product recommended for
diameters up to 50mm.
PRODUCT:Loctite® Nordbak ® Pneu Wear
CHALLENGE: After building impact chutes, there were small gaps of up to
25mm between the wear plates remained. These are areas
where ore can chase between the plates causing excesseive
wear of the plate edges and steel frame. This can lead to
increased downtime, costly repairs and even catastrophic
failure of the chute structure.
LOCTITE® SOLUTION:Henkel engineers specified Loctite® Nordbak ® Pneu Wear to
fill these gaps. The small alumina beads in the epoxy matrix
results in excellent sliding wear resistance for fine ore, while
also allowing the product to
fill small gaps.
RESULTS:The mine site was impressed
with the ease of application
and wear resistance of the
Loctite® Nordbak ® Pneu
Wear and have continued
to use the Nordbak ® range
for ongoing applications in
their planned and reactive
maintenance schedules.
ACH 3
ACH 5
ACH 4
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Underground MineLoctite® Solutions
MOBILE PLANT
1 DRILLING
CHALLENGE SOLUTION
Vibrational Fastener Loosening Loctite® Threadlockers
Locking / Sealing Cylindrical Drilling Hardware Loctite® Retaining Compounds
Hydraulic Line Sealing Loctite® Thread Sealants
Hydraulic Pump Gasketing Loctite® Gasket Eliminator Flange Sealants
Extreme Environment Lubrication Loctite® Anti-Seize Products
Corrosion / Chemical Protection Loctite® Nordbak ® Chemical Resistant Coating ACH2
Seizure of Drilling Rig Slides Loctite® Moly Dry Film
2 EXCAVATING & TRANSPORTCHALLENGE SOLUTION
Excavator Maintenance Loctite® Maintenance Reliability Workshop
Preventing Vibrational Fastener Loosening Loctite® Threadlockers
Bucket Wheel Excavator Face Wear Prevention Loctite® Nordbak ® Wearing Compound
Wear Prevention on Sliding Metal Surface Loctite® Nordbak ® Chemical Resistant Coating
Reclaiming Equipment Belt Repairs Loctite® Fixmaster® Rapid Rubber Repair
Bonding of O-Rings Loctite® Instant Adhesives
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FIXED PLANT
3 MINE ENGINEERING
CHALLENGE SOLUTIONDay-to-Day Operations Loctite® Maintenance Reliability Workshop
Loctite® Surface Engineering Workshop
4 EXCAVATING & TRANSPORTCHALLENGE SOLUTION
ACH4 Hydraulic Pump Gasketing Loctite® Gasket Products
5 CRUSHINGCHALLENGE SOLUTION
ACH3 Prevent Equipment Fasteners from Seizing Loctite® Anti-Seize Products
Locate Equipment Securely On-Site andReinforce Base Frame to Improve Structure
Loctite® Fixmaster® Magna Crete
ACH5 Secure Crusher Bolts and Ancillary Devices Loctite® Fixmaster® Fixmaster® Magna Crete
Processing Conveyor Belt Wear Loctite® Fixmaster® Rapid Rubber Repair
ACH1 Fixing Crusher Liners Loctite® Nordbak ® Crusher Backing Compound
6 SHAFTCHALLENGE SOLUTION
Braking Mechanism Mounting Bolts Loctite® Threadlockers
Braking Mechanism Fasteners from Micro
Movement
Loctite® Anti-Seize Products
Hoist Motors and Gearbox Maintenance Loctite® Fixmaster® Magna Crete
Shaft Maintenance Loctite® Threadlockers
Loctite® Anti-Seize Products
Loctite® Wearing Compounds
Hydraulic Fluid Power Components Loctite® Thread Sealants
Hydraulic Cylinder Rework Loctite®
Retaining CompoundsHydraulic Cylinder Head Ring Loctite® Anti-Seize Products
7 UNDERGROUND MATERIAL HANDLINGCHALLENGE SOLUTION
Hydraulic Pump Sealing Loctite® Thread Sealants
Hydraulic Pump Gasketing Loctite® Gasket Products
Extreme Environment Loctite® Anti-Seize Products
Wear Prevention Applications Loctite® Nordbak ® Wearing Compound
Metal Rebuilding Loctite® Fixmaster® Superior Metal
Low Pressure Leaks from Punctures Loctite® Fixmaster® Metal Magic Steel
Fitted Part Seizure Loctite® Anti-Seize Products
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Underground MineLoctite® Case Histories
Crusher Backing Compound
PRODUCT:Loctite® Nordbak ® Crusher Backing Compound
CHALLENGE:Rock crushing equipment sees some of the largest types of
physical impact that any single piece of equipment would
ever handle.
LOCTITE® SOLUTION:Loctite® Nordbak ® Crusher Backing Compound offers a
compressive strength of 106.9 N/mm² (15,500 PSI). Where
other materials loosen and crumble, the Loctite® Nordbak ®
linings maintain their strength to ensure all parts are
sufficiently protected throughout the crusher maintenance
cycle. Loctite® Nordbak ® Crusher Backing Compounds is sold
in 10kg pail formats, allowing for easier application into hard
to access locations. Larger formats are available if needed.
BENEFITS:• Loctite® Nordbak ® has strong performance data
• Small or large packages allow for easy pouring in
compromising locations
• Epoxy accelerator available for those working in cold
climates
ACH 1
Eliminate Corrosion in Acid Environment
PRODUCT:Loctite® Nordbak ® Chemical Resistant Coating
CHALLENGE:Equipment suffering corrosion and chemical action due to the
environment with high concentrations of sulphuric acid and
sulphur. A lot of equipment such as pumps and bases were
corroded in just 6 months after implantation at the area.
LOCTITE®
SOLUTION:Loctite® Nordbak ® Chemical Resistant Coating protects the
equipment against corrosion.
BENEFITS: After applying Loctite®
Nordbak ® Chemical
Resistant Coating, the
equipment shows high
level of production with no
need for maintenance and
non-scheduled stoppages.
Durability of application has exceeded 5 years without
maintenance.
ACH 2
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Seizure Prevention Made Easy
Sealing of Transmission Housing in Front Charger
Secure Crusher Bushings
PRODUCT:Loctite® Heavy Duty Anti-Seize
CHALLENGE:Seized parts require oxy or disc cutting which often needs
time-consuming hot work permits and can damage expensive
components.
An Australian mine with underground operations was trying
to address this problem and was seeking a reliable and cost
efficient solution that can also be used on alloy parts.
Anti-seize is an essential product for mining maintenance
operations to ensure that components can be
easily dismantled.
LOCTITE® SOLUTION:Loctite® Heavy Duty Anti-Seize is a
metal-free, non-hazardous anti-seize
product that is able to be used on allalloys and has a temperature rating
of 1315°C.
BENEFITS:The mine is very pleased with the
Loctite® Heavy Duty Anti-Seize, and
its reliable performance. It addressed
this problem and in addition reduced the OH & S risks for the
maintenance teams.
PRODUCT:Loctite® 515 Master Gasket Flange Sealant
CHALLENGE:Transmission housing of front charger. When
using acetic silicone to perform joint sealing,
oxidation on housing faces and oil leaking
through joints occurs.
LOCTITE® SOLUTION:
E Loctite®
515 Master Gasket Flange Sealantreplaces acetic silicone, avoiding oil leaking
through joint and avoiding
corrosion provoked by acetic
silicone on housing faces.
EASY TO USE:Remove all acetic silicone
residues with Loctite® Chisel
Gasket Remover product.
Clean it with grease remover
that does not leave residues. After applying Loctite® 515
Master Gasket Flange Sealant, set your assembly. You canoperate equipment 12 hours after product application.
PRODUCT:Loctite® 609 Retaining Compound
CHALLENGE:Excessive vibration causes loosening of crusher bushing.
LOCTITE
®
SOLUTION:Loctite® 609 Retaining Compound is designed to secureand bond cylindrical fittings such as bushings, sleeves and
bearings to shafts.
Before any products were applied, the surface was thoroughly
prepared to eliminate
contaminates and maximize
adhesion of new coatings.
RESULTS:The bushing is now secured
preventing down time andhousing wear.
ACH 3
ACH 4
ACH 5
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Concentrator FacilityLoctite® Solutions
3 FLOTATION CELLSCHALLENGE SOLUTION
Excessive Impeller Erosion Loctite® Nordbak ® Brushable Ceramic
Tank Lining Loctite® Nordbak ® Chemical Resistant Coating
Prevent Fastener Seizure from Elemental
Corrosion
Loctite® Anti-Seize Products
Enhance Plumbing Reliability Loctite® Thread Sealants
Repair Flooring Abrasion Loctite® Fixmaster® Magna Crete
Skimmer Erosion Loctite® Nordbak ® Brushable Ceramic
Piping Reinforcement for Abrasion Resistances Loctite® Nordbak ® Brushable Ceramic
Loctite® Nordbak ® Pneu Wear
Excessive Wearing of Discharge Region Loctite® Nordbak ® Wearing Compound ACH3
1 MINING OFFICECHALLENGE SOLUTION
Day-to-Day Operations Loctite® Maintenance Reliability Workshop
Loctite® Surface Engineering Workshop
ACH4
2 CRUSHING/MILLING
CHALLENGE SOLUTION
Secure Backing Crusher Plates Loctite® Nordbak Crusher Backing Compound ACH2
Secure Backing Crusher Plates in Extreme
Hard Rock Crushing Applications
Loctite® High Impact Crusher Backing
Compound
Prevent Vibrational Loosening of Fasteners Loctite® Threadlockers ACH4
Wear and Abrasion to Trunion Output Chute Loctite® Nordbak ® Wearing Compound
Concrete Degradation Loctite® Fixmaster® Magna Crete ACH1
Conveyor Bel t Wear or Failure Repairs Loctite® Fixmaster® Rapid Rubber Repair
Backing Plates Wear in Grinding Mills (Ball,
Rod, Sag)
Loctite® Nordbak ® Crusher Backing Compound
Excessive Screen Wear Loctite® Nordbak ® Wearing Compound
Mill Liner Bolt Corrosion Loctite® Heavy Duty Anti Seize
Mill Liner/Wall Seizure Loctite® Moly Dry Film
Mill Discharge Chute Wear Loctite® Nordbak ® Wearing Compound
Loctite® Nordbak ® Pneu Wear
Mill Feeder Chute High Impact and Wear Loctite® Nordbak ® High Impact Wearing Compound
Cyclone Inlet / Discharge Wear Loctite® Nordbak ® Pneu Wear
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5 VACUUM DRUM FILTERSCHALLENGE SOLUTION
Metal Rebuilding Loctite® Fixmaster® Superior Metal
Bearing Mounting Loctite® Retaining Compounds
6 ROTARY KILNCHALLENGE SOLUTION
Drum Erosion Repairs Loctite® Nordbak ® Pneu Wear
7 LOADING HOPPERCHALLENGE SOLUTION
Material Handling Chute Wearing Loctite® Nordbak ® Wearing Compound
Wearing Abrasion to Conveyor Belts Loctite® Fixmaster® Rapid Rubber Repair
4 SEDIMENTATION THICKENERCHALLENGE SOLUTION
Excessive Wearing of Discharge Region Loctite® Nordbak ® Wearing Compound
Concrete Degradation Loctite® Fixmaster® Magna Crete
Chemical Attack Loctite® Nordbak ® Chemical Resistant Coating
Sludge Outlet Erosion Loctite® Nordbak ® Pneu Wear
Pulp Waste Pump Recover Flange Loctite® Nordbak ® Pneu Wear
ACH5Pulp Pump Volutes Loctite® Nordbak ® Wearing Compound
Loctite® Nordbak ® Sprayable Ceramic
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Concentrator FacilityLoctite® Case Histories
Saving Costly Downtime
No More Bolt Retightening
PRODUCT:Loctite® Fixmaster® Magna Crete
CHALLENGE:Concrete wall in slurry pit below sag mill has been worn and
eroded by abrasive slurry. The concrete was worn past the
reinforcement steel in the concrete.
The structural integrity of the worn wall was a concern if wornback continually. It took four hours overnight to make the total
repair, which is not possible with cementitious materials. The
shutdown involved a considerably high cost per hour.
LOCTITE® SOLUTION:Loctite® Fixmaster® Magna Crete
The mine will rebuild and resurface this repair to maintain
and protect the concrete structure.
BENEFITS:Loctite®
Fixmaster®
Magna Crete
saved downtime
costs overnight.
PRODUCT:
Loctite® 263 Best Ever
Threadlocker
Loctite® 277 Threadlocker
CHALLENGE:Frames subject to high
workloads, vibration and
impact, cause the loosening
of bolts, generating non-scheduled retightening.
LOCTITE® SOLUTION:
Loctite®
263 Best Ever Threadlocker or Loctite®
277Threadlocker, high strength bolt fastener. Both products
ensure the bolts remain in place, preventing their loosening
and shearing, dedicating lost times to scheduled maintenance.
EASY TO USE:
Clean the bolts and apply a
few drops of Loctite® 263
Best Ever Threadlocker or
Loctite® 277 Threadlocker.
We recommend to use this
threadlocker on bolts up
to 36mm. Pay attention on
the fact that the product is
anaerobic, hence it hardens
in the absence of air and
presence of metal. Theresidues must be removed.
ACH 1
ACH 2
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Mill Inlet Wear
Wear of the Cyclone Chamber - No More Abrasion Problems!
Pump Volute Repair
PRODUCT:Loctite® Nordbak ® Wearing Compound
CHALLENGE:Large quantities of iron ore circulate in the flotation
process and cause severe wear of the mill inlets. Due to its
dimensions, the repair of the
part is a complex task that
requires a special welding,
thus a lot of time.
LOCTITE® SOLUTION:Loctite® Nordbak ® Wearing
Compound is a fast-dry
two-part ceramic compound,
designed to protect, rebuild
and repair worn areas. In
addition, it reduces downtimeand labour cost.
EASY TO USE:
Prepare the surface to be
repaired, creating roughness
and removing detached rubber remains in order to achieve
good product anchoring on the flotation cell region affected.
Mix in a homogeneous way Loctite® Nordbak ® Wearing
Compound and apply on the region affected.
PRODUCT:Loctite® Nordbak ® Brushable
Ceramic
Loctite® Nordbak ® Pneu Wear
CHALLENGE:Due to the intense flow of ore
slurry, the internal coating of
feed manifold is prone to suffer from severe erosion.
LOCTITE® SOLUTION:
Loctite®
Nordbak ®
Pneu Wear is a ceramic bead filled two-part epoxy putty designed to protect equipment from fine
particle abrasion. It can be
applied in situ in vertical
condition. In addition, its fast
curing properties reduce
downtime.
EASY TO USE:
Prepare the surface to be
repaired and coat the affected surface with Loctite® Nordbak ®
Brushable Ceramic.
Then rebuild the pre-treated area with Loctite® Nordbak ®
Pneu Wear.
PRODUCT:Loctite® Nordbak ® Wearing
Compound
Loctite® Nordbak ® Sprayable
Ceramic
CHALLENGE:
Pulp pump volutes are severelyworn out due to abrasion, and
in some cases need to be replaced in less than 90 days. This
involves high costs and considerable downtime.
LOCTITE® SOLUTION:Using Loctite® Nordbak ® Wearing Compound and Loctite®
Nordbak ® Sprayable Ceramic helps in salvaging worn out
volutes and extending the life
of the same.
BENEFITS:
Prevents pump volute fromscrapping by repairing them
on site, reduces downtime,
lowers replacement costs.
ACH 3
ACH 4
ACH 5
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Smelting FacilityLoctite® Solutions
1 SMELTING FLASH FURNACECHALLENGE SOLUTION
Conveyor Wear Loctite® Fixmaster® Rapid Rubber Repair ACH4
Hopper Erosion Loctite® Nordbak ® Pneu Wear ACH1
Flooring Burns and Erosion Loctite® Fixmaster® Magna Crete
Concentrate Delivery Chute Erosion Loctite® Nordbak ® Pneu Wear
Loctite® Nordbak ® Brushable CeramicACH5
High Heat Part Seizure Prevention Loctite® Heavy Duty Anti-Seize
Pipe Elbow Erosion Loctite® Nordbak ® Sprayable Ceramic
Loctite® Nordbak ® Pneu Wear
2 CONVERTERCHALLENGE SOLUTION
High Heat Part Seizure Prevention Loctite® Heavy Duty Anti-Seize
Thermal Shock Fastener Loosening Loctite® High Temperature Threadlockers ACH2
High Temperature Gasketing Loctite® Superflex® High Temperature Red RTV
Silicone Gasket Maker
3 ANODE CASTINGCHALLENGE SOLUTION
Flooring Burns and Erosion Loctite® Fixmaster® Magna Crete ACH3
Threaded Fastener Seizure and Gal ling Loctite® Heavy Duty Anti-Seize
Corrosion Resistance on Exposed Hardware Loctite® Nordbak ® Chemical Resistant Coating
4 REFINING TANK CHALLENGE SOLUTION
Floor & Bund Protection and Coating Loctite® Fixmaster® Floor Fill
Loctite® Nordbak ® Chemical Resistant Coating
5 GAS CLEANER / ACID PLANTCHALLENGE SOLUTION
Floor & Bund Protection and Coating Loctite® Fixmaster® Floor Fill
Loctite® Nordbak ® Chemical Resistant Coating
Acid Erosion of Vessels & Tanks Loctite® Nordbak ® Chemical Resistant Coating ACH4
Elevated Rates of Corrosion on Key Equipment Loctite® Nordbak ® Chemical Resistant Coating
Exhaust Fan Corrosion and/or Decay Loctite® Nordbak ® Chemical Resistant Coating
Exhaust Fan Casing and Impeller Wear Loctite® Nordbak ® Brushable CeramicLoctite® Nordbak ® Pneu Wear
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Smelting FacilityLoctite® Case Histories
Life of cyclone hopper doubled with Pneu Wear
Securing bolts at 300°C
PRODUCT:Loctite® Nordbak ® Pneu Wear
CHALLENGE:Corrosion left the cyclone hoppers that transport aluminium
filings through a smelter with a lifespan of just twelve weeks.
LOCTITE® SOLUTION: A two-part epoxy putty filled with small ceramic beads,
Loctite® Nordbak ® Pneu Wear protects equipment from fine
particle abrasion.
The surface of the new cyclone was abrasive blasted to a
surface finish of 75 microns. The surface was wet in with a
smear of Loctite® Nordbak ® Pneu Wear, which was then built
up with a trowel to a thickness of 8mm. Two hours later, a
paint roller was used over plastic to eliminate air bubbles and
create a low-friction surface.
BENEFITS:The cyclone has now been operational for six months without
replacement. The Nordbak ® Pneu Wear was applied in just
four hours, generating annual labour savings of 15 days and a
week or more of production time.
PRODUCT:Loctite® 2620 High Strength High Temperature Threadlocker
CHALLENGE:Loose bolts in a machine that forms red-hot six-metre
steel rods into perfectly round balls were causing massive
downtime.
The process involves intense vibration and temperatures up
to 300°C, which loosen bolts securing the forming inserts.
Falling inserts jammed the machine leading to considerably
high downtime costs. Even locknuts proved ineffective in theextreme environment.
LOCTITE® SOLUTION:Loctite® 2620 High Strength High Temperature Threadlocker
withstands continuous exposure to temperatures of up to
350ºC. The paste is applied with a
convenient syringe.
BENEFITS:Treated with Loctite® 2620 High
Strength High Temperature
Threadlocker, the bolts remain
tight, saving the manufacturer time
and money.
ACH 1
ACH 2
“The cyclone’s lifespan has been doubled in the four hours it
took to apply Loctite Nordbak Pneu Wear.”
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Eliminate Corrosion in Chemical Plant
Increased Output Chute Lifetime
No More Bolt Cutting, Easy Dismounting
PRODUCT:Loctite® Nordbak ® Chemical Resistant Coating
CHALLENGE:Internal and external tank and vessel surfaces were suffering
corrosion and chemical action due to the environment with
high concentrations of sulphuric acid and sulphur.
LOCTITE® SOLUTION:Loctite® Nordbak ® Chemical Resistant Coating was used as a
solution to protect the prematurely corroded tank and vesselsurfaces.
BENEFITS: After applying Loctite®
Nordbak ® Chemical
Resistant Coating,
the protection coating
of both, the external
and internal surfaces
lasted 1.5 times longer
than traditionally used
surface treatments.
PRODUCT:Loctite® Nordbak ® Brushable
Ceramic
Loctite® Nordbak ® Pneu
Wear
CHALLENGE:
The concentrate deliverychute suffers abrasive wear
on the inner lining, causing chute rupture.
SOLUTION:Loctite® Nordbak ® Brushable Ceramic creates a smooth, wear
resistant, low friction coating
and enhances the output
process efficiency.
Loctite® Nordbak ® Pneu
Wear protects against further
wear and abrasion.
BENEFITS: After applying Loctite®
Nordbak ® Chemical Resistant Coating, the protection
coating lasted 1.5 times longer than traditionally used
surface treatments.
PRODUCT:Loctite® Nickel Anti-Seize
CHALLENGE:The working environment at pump houses (moisture)
produces oxidation and corrosion, thus preventing fastremoval of the equipment for maintenance, and the bolts
must be loosened by using oxyacetylene cutting, which
causes delays and increases maintenance costs, also
preventing the reutilization of bolts when reassembling
the pump.
LOCTITE® SOLUTION:Once started the pump mounting, take its new bolts and
apply the Loctite® Nickel Anti-Seize on the threads, and install
them by applying the tightening torque recommended for
your equipment. This product has been designed to support
moisture (including water) and
high temperatures, which protects
the bolts against corrosion and
facilitates the equipment removal.
BENEFITS:The utilization of Loctite® Nickel Anti-Seize on bolts prevents
corrosion and facilitates the removal
of equipment for maintenance,
also enabling the reutilization of
high percentage of the bolts in the pump cases, enabling
maintenance cost savings. Once the equipment is mounted, it
can be restarted immediately into operation.
ACH 4
ACH 5
ACH 3
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Product Index by Product NameProduct Description Pack Size Part number IDH code
Loctite® 232 Wheelmount Medium Strength Threadlocker 250ml 44324 1381765
Loctite® 243 Best Ever Medium Strength Threadlocker 50ml 44092 1311321
Loctite® 243 Best Ever Medium Strength Threadlocker 250ml 44094 1311323
Loctite® 2422 Medium Strength High Temp Threadlocker 30g 1134601 1389695
Loctite® 263 Best Ever High Strength Threadlocker 50ml 44130 1331618
Loctite® 263 Best Ever High Strength Threadlocker 250ml 44131 1331536
Loctite® 2620 High Strength High Temp Threadlocker 30g 1138282 1383415
Loctite® 277 High Strength Threadlocker 50 ml 27750 232658
Loctite® 277 High Strength Threadlocker 250 ml 27770 286777
Loctite® 515 Gasket Eliminator Flange Sealant 50ml 51531A 473169
Loctite® 515 Gasket Eliminator Flange Sealant 300ml 33530 265605
Loctite® 55 Sealing Cord 150m 31899 473136
Loctite® 567 PST Thread Sealant 50ml 56747A 473168Loctite® 567 PST Thread Sealant 250ml 56741 234453
Loctite® 577 High Pressure Pipe Sealant 50ml 19259 229930
Loctite® 577 High Pressure Pipe Sealant 250ml 34112 281823
Loctite® 587 Blue High Performance RTV Silicone Gasket Maker 95g 34848 332651
Loctite® 587 Blue High Performance RTV Silicone Gasket Maker 300ml 34888 333949
Loctite® 5900 Heavy Body Silicone Flange Sealant 300 ml 20166 212184
Loctite® 609 Retaining Compound 50ml 30015 234551
Loctite® 609 Retaining Compound 250ml 30014 234549
Loctite® 638 Retaining Compound 50ml 63830 1559812
Loctite® 660 QuickMetal Retaining Compound 6ml 66010A 473167
Loctite® 660 QuickMetal Retaining Compound 50ml 66040 473166
Loctite® 7649 Primer N 100ml 22410A 991076
Loctite® 7649 Primer N 3.78L 24063A 990024
Loctite® Chisel Gasket Remover 510g 79040 642664
Loctite® Fixmaster® Fast Set Steel Putty 453g 39917 219293Loctite® Fixmaster® Flex 80 Putty 1lb 97423 209821
Loctite® Fixmaster® Flex Etching Agent 85.2ml 99626 902325
Loctite® Fixmaster® Floor Fill 4.5kg 99361 1581469
Loctite® Fixmaster® Magna Crete 3.78L 95551 235572
Loctite® Fixmaster® Magna Crete 18.9L 95555 235573
Loctite® Fixmaster® Rapid Rubber Repair 400ml 96675 1232303
Loctite® Fixmaster® Rapid Rubber Repair Kit 400ml 96677 1265768
Loctite® Fixmaster® Superior Metal 408g 97473 209822
Loctite® Fixmaster® Superior Metal 4kg 40900 1581467
Loctite® Heavy Duty Anti-Seize 510g 51606 209758
Loctite® Heavy Duty Anti-Seize Stick 20g 944870 944870
Loctite® Metal Magic Stick 113g 98853 645440
Loctite® Moly Dry Film 340g 39895 473134
Loctite® Nickel Anti-Seize tube 28g 28182A 472902
Loctite®
Nickel Anti-Seize tub 500g 39163 641488Loctite® Nordbak ® Brushable Ceramic Grey 1kg 42087A 978759
Loctite® Nordbak ® Brushable Ceramic Grey 2kg 42076A 978758
Loctite® Nordbak ® Brushable Ceramic White 1kg 42372A 1050263
Loctite® Nordbak ® Brushable Ceramic White 2kg 42377A 1050599
Loctite® Nordbak ® Chemical Resistant Coating 5.43kg 96092 661982
Loctite® Nordbak ® Crusher Backing Compound 10kg 36123 408041
Loctite® Nordbak ® High Impact Wearing Compound 11.35kg 1174109 1214823
Loctite® Nordbak ® Pneu Wear 10kg 42089 979698
Loctite® Nordbak ® Sprayable Ceramic 900ml 43269 1308499
Loctite® Nordbak ® Wearing Compound 10kg 41782 912251
Loctite® Superflex Red High Temperature RTV Silicone 80ml 59630 135507
Loctite® Superflex Red High Temperature RTV Silicone 300ml 59675 198817
Teroson® Terostat® MS 939 Black 570ml n/a 100145
Teroson® Terostat® MS 939 Grey 570ml n/a 197363
Teroson® Terostat® MS 939 White 570ml n/a 212653
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Unexpected downtime?
We can fix that.
Everytime your equipment goes down, or springs a leak,
your profits do too. There’s no more compelling reason to
enroll your staff in the Loctite® Maintenance Workshop.
• Reduce downtime
• Reduce costs
• Increase reliability
• Reclaim worn parts
• Save Money!
After just two hours of training, your staff will be applyingthe skills they’ve just learned – Immediately and with
confidence.
• Practical hands on training
• Product application technique
• Customized content - aimed at trouble shooting,
eliminating key problems within your plant
• Conducted at your facility
THE LOCTITE® MAINTENANCE WORKSHOP…
INDUSTRY TESTED. CUSTOMER APPROVED.
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Henkel –
Your partner worldwide
Henkel Australia Pty Ltd.135-141 Canterbury Road
Kilsyth, Victoria 3137, Australia
Tel: +61 3 9724 6444
Fax: +61 3 9761 4539
www.loctite.com.au
www.henkel.com.au
Henkel New Zealand Ltd.2 Allens Road, East Tamaki
PO Box 58 493, Greenmount 1730
Auckland, New Zealand
Tel: +64 9 272 6710
Fax: +64 9 272 6735www.loctite.co.nz
www.henkel.co.nz
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