1.0 introduction - mppcb
Post on 30-Oct-2021
9 Views
Preview:
TRANSCRIPT
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 1
1.0 Introduction
The M/s Venus Alloys Pvt. Ltd. (Unit -2) is proposed to setup a mini steel plant in
village Fatehgarg, Tehsil Dalauda, Dist. Mandsaur (M.P.). The company a part
of Venus Alloys Group having one more mini steel plant, under operation from
last ten years in Industrial Area, Mandasur. The company having its corporate
office at 67, Industrial Area Mandsaur. The Group is a well know name in the
steel industry and has good presence in Western & Northern India. The Group is
involved in the manufacturing of Steel Billets, Ingots and roll product.
1.1 Identification of the Project Proponent
M/s Venus Alloys Pvt. Ltd. (Unit-2) is having its registered office in at 67, Industrial
Area Mandsaur (M.P.) The proposed project is capacity of M.S. Ingots-84000
TPA, TMT Bar-77700 TPA, TMT bars.
Promoter Directors
Name Qualification Business Experience
(Years)
Shri Sagarmal Jain M.Com (Gold Mad list) 1962,
LLB
47
Shri Komal Singh
Duggad
B.E.(Telecommunication)
1969
41
Shri Pradeep Kimtee B. Com 38
Shri Abhay Porwal Higher Secondary 38
Shri Abhaya
Sancheti
B.Com 2
1.2 Size of the Project
The total project cost for expansion of project shall be approx. 46.04 crores.
Table No. 1.0
Break up of Project Cost
S.No. Item (Rs. Cr.)
1. Land & Site Development 2.5
2. Civil Construction 6.5
3. Plant & Machinery 26.0
Miscellaneous Fixed Assets Included in above
4. Contingency 0.5
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 2
5 Total Hard Cost 35.5
6. Interest during construction 1.05
7. Preliminary & Start-up
expenses
3.25
8. Margin Money for working
capital
3.5
9. Total Soft Cost 10.54
10.0 Total Cost of the project 46.04 cr.
1.3 Environmental Setting
The Topographical map of the project site is shown in Figure-1.1.& 2.0
Table-2.0
Details of Environmental Setting
Village Fatehgarh
Tehsil Dalauda
Location Toposheet No. 46 M/I, Khasra No. 612/1/1
Latitude : 23058’02” North
Longitude : 75005’59” East
Nearest City Mandsaur -012 km
Nearest Railway Station Dalauda -2.7 km
Nearest Airport Indore – 200 km
Nearest Highway NH -79, Jaora Mandsaur – 0.8 km in E
Ecological Sensitive Zone No national parks and wild life sanctuary & Bio
diversity within 10 km radius. (as per letter from
DFO Mandsaur.
Nearest Industries Rathi Industry 2 km from proposed site.
Interstate boundary Interstate border of Rajasthan – M P is 21 km as
per letter from EE PWD, Mandaur Div.
1.4 Connectivity
Fatehgarh is located on NH-79, connecting Jaora-Neemuch & with Rajasthan
touches its fringes. The site is 0.6 km from east direction in NH-79. It is also
connected to Jaora-Chittor There are regular scheduled Minibus/City
Bus/Private Bus services between Ujjain, Indore to Mandsaur passing through
jaora throughout the day with good frequency. Also there are regular services
to District Headquarter Mandsaur and beyond to Ratlam.
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 3
Air connectivity
Nearest airport is Devi Ahilyabai Holkar Airport at Indore which is about 200 km
with multiple daily connections and operators to Mumbai, Delhi, Ahmedabad,
Hyderabad, Nagpur, Pune, Bangalore, Kolkata, Jaipur, Bhopal, Raipur, and
Gwalior.
Train connectivity
The nearest railway stations are Daluada 02 km, with limited connectivity to
nearby areas whereas Indore (INDB) is a Broad Gauge Terminus and has good
connectivity and daily connections to all metros and all major towns of country
and the state.
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 4
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 5
Fig. 1.0 Location Map
2.0 Utilities
2.1 Power
Total Electrical Power Requirement - 26.25 x 106 kwh shall be meet by MPSEB,
the company shall also install one D.G. set of 500 KVA equipped with acoustic
enclosure.
2.2 Water
Total water requirement will be for two purpose mainly for construction and
operational purpose. The requirement is as follows:
Construction phase – 15 kld Source borewell
Operational phase-
Head Water consumption Discharge
Cooling 75 kld Nil
Domestic 15 kld 5.0 kld
Total 90 kld 5.0 kld
Source borewell
2.3 Manpower
The Plant Management of an industry is the vital part of the unit for its survival.
The management will responsible for overall efficiency of the unit.
Management shall be supported by group of highly skilled persons of varied
expertise and experience who function individually and collectively for the
overall performance of the unit. Based on the above principle we fix an
organization for this unit who will look after the various activities of the unit.
Following man power is required for the proposed unit.
Table 3.0
Man power requirement
S. No. Particulars Proposed No.
01 Manager Production 4
02 Engineer (Mech., Process & Electrical
and instrumentation)
10
03 Foreman 15
04 Fitter cum operator 20
05 Electrician 10
06 Chemist 3
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 6
07 Helper for chemist 5
08 Unskilled labour 100
Total 167
Table 4.0
Land use break of factory area
Total land of factory 50,000 sqm
Factory shed / finish goods storage 15000 sqm
Utility building 5000 sqm
Roads 1000 sqm
Open area 29000 sqm
2.4 Capacity
S. No. Products Capacity
1. MS Ingots / Billets 84000 TPA
2. TMT Bar 77700 TPA
2.5 Process Flow Chart I. F.
2.6 Raw Material Requirement
S. No. Raw Material Per Ton Source
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 7
Requirement
1. MS Scrap 1050 kg Indigenously Available
2. Ferro Alloys 10 kg Indigenously Available
3 Refractories
Consumable
20Kg./set Indigenously Available
2.7 Detail of Manufacturing Process Of Billets
2.8 Detail of Manufacturing Process Hot (Rolling Mill)
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 8
3.0 Land Environment
3.1 Land Use and Land Cover
The project site, which is located about 12 km away from the district
headquarter Mandsaur is devoid of agricultural field and deciduous forest. The
land use land cover map for the study area was prepared by processing the
standard False Color Composite (FCC) of IRS P6 LISS III satellite imagery with 24
× 24 m resolution, November 2014. The land use classification is tabulated in
Table 5.0
Table No. 5.0
Land Use Details
S.No. Description Area in Ha
1 Dense Forest 193.15
2 Open Scrub 314.85
3 Degraded Forest 997.42
4 Open Land 2.00
5 Fallow Land 40.36
6 Mining Area 347.99
7 Cropped Area 28012.54
8 Plantations 40.19
9 Nala 19.19
10 Pond 61.62
11 Reservoir 25.70
12 Railway Line 31.61
13 River 83.53
14 Roads 192.00
15 Plant 19.62
16 Settlements 1020.82
Total 31402.60
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 9
3.2 Ambient Air Quality Monitoring
This section describes the ambient air quality of the study area. Five numbers of
sampling locations were selected to delineate the ambient air quality. The
monitoring was carried out from 01 January- 31 march 2014. The locations of
the monitoring stations were selected to accord an overall idea of the ambient
air quality scenario in the study area. Logistic considerations such as
accessibility, security, and availability of reliable power supply etc. were also
taken into consideration while finalizing the locations of such stations. The
locations of the Ambient Air Quality Monitoring Stations in the study area are
given in Table 6.0 and summary of Air Quality Monitoring status in table -8.0
below.
Table. 6.0
Location of Ambient Air Quality Monitoring Station
S.N
o
Locations Direction from
Site
Distance from
Site
Location
Details
A1 Project Site -- 00 Industrial
A2 Village Fatehgarh NE 0.8 km Village
A3 Dalauda town S 2.7 km Village
A4. Village Pipliya
Mughra
SW 2.3 km Village
A5. Village Banikheri SW 2.6 km Village
Table No. 7.0
Summary of Air Quality Monitoring Status
Monitoring Station PM 10
(µg/m3)
PM 2.5
(µg/m3)
NOx
(µg/m3)
SO2
(µg/m3)
A-1 Project Site 32.2-70.6 12.5—23.2 10.4-18.7 9.2-15.3
A-2 Village
Fatehgarh
29.7-63.2 14.3-26.2 9.6-17.5 8.9-15.2
A-3 Dalauda Town 36.7-69.5 12.4-24.6 11.3-23.4 8.4-14.5
A-4 Village Pipliya
Mughra
24.3-65.2 21.3-36.4 10.4-21.3 9.2-16.7
A-5 Village
Banikhedi
20.4-54.6 15.6-30.2 10.2-18.6 8.6-13.9
4.0 Environmental Management during Construction Stage
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 10
� During excavation and transportation on roads at the plant site, there is a
scope for local fugitive dust emissions. Frequent water sprinkling in the
vicinity of the construction activity should be done.
� There is a likelihood of fugitive dust from the construction activity and
material handling from the truck movement in the premises of the
proposed plant. The industry shall take up tree plantation program
around the plant site.
� It shall be ensured those construction vehicles are properly maintained.
The vehicle maintenance area shall be located in such a manner, so as
to prevent contamination water sources by accidental spillage of oil.
� Proper care shall be taken for storage of HSD etc. Site shall be identified
for the storage of such flammable liquids, away from the main plant. The
storage shall be as per institutional safety standards.
� The construction workers shall be provided with sufficient and suitable
toilet facilities to allow proper standards of hygiene.
� Onsite workers using high noise equipment shall adopt noise protection
devices. Noise prone activities will be restricted to daytime hours only.
� Hazardous material will be stored in proper areas.
� After completion of construction activities the rubbish shall be cleared
and disposed to nearby authorized sites.
EMP for Construction Phase Impacts "Site Clearing"
Environmental
Impacts
Mitigation Remarks
Soil erosion Extent of vegetation removal shall
be minimized to prevent extent of
soil erosion.
Vegetative cover shall be re-
projected /rehabilitated at the
earliest practicable time to minimize
duration & extent of soil erosion.
Implementation
responsibility:
1. Project
Proponent
2. Contractor
There is no
vegetation on the
proposed site.
Noise
generation
� Selection of equipment with less
noise generation to be used.
� The earth moving equipment
Implementation
responsibility:
� Project Proponent
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 11
shall be periodically checked
and maintained for noise levels.
Since the site is more or less even
use of these earth-moving
� Equipments may not be
necessary.
� The workers shall be provided
with adequate PPE such as
earplugs to reduce impact of
high noise levels.
� Contractor
Dust
generation
� The site cleared shall be
periodically watered to reduce
emission of dust particles.
� The workers shall be provided
with PPE such as nose masks and
goggles to reduce impact on
health.
Implementation
responsibility:
� Project Proponent
� Contractor
EMP for Construction Phase Impacts
"Transportation of Construction Materials”
Environmental
Impacts
Mitigation Remarks
Noise
generation
Periodic maintenance of
equipments is required.
Implementation
responsibility:
� Project Proponent
� Contractor
Dust
generation
� Construction materials shall be
covered with tarpaulin sheets
to prevent the material from
being air borne.
� The vehicle speed shall be
Regulated
� The workers transporting
materials shall be provided with
PPE such as nose asks to
reduce impact of air borne
dust on their health
Implementation
responsibility:
� Project Proponent
� Contractor
Vehicular
emissions
� Periodic emission check for
vehicles is required.
� Clean fuel shall be used for
vehicles.
Implementation
responsibility:
� Project Proponent
� Contractor
EMP for Construction Phase Impacts "Construction Activities”
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 12
Environmental
Impacts
Mitigation Remarks
Noise
generation
� Personnel Protective Equipment
(PPE) such as ear plugs and
helmets shall be provided for
construction workers.
� The working hours shall be
imposed on construction
workers.
Implementation
responsibility:
� Project Proponent
� Contractor
Dust generation � PPE in the form of nose masks
shall be provided for
construction workers.
� Use of water sprays to prevent
the dust Contractor from being
air borne.
Implementation
responsibility:
� Project
Proponent
� Contractor
Air Emissions
from
Construction
machinery
� Periodic check and regular
maintenance of construction
machinery for emissions
� Clean fuel shall be used in
equipments.
Implementation
responsibility:
� Project
Proponent
� Contractor
5.0 Air Quality
During Construction period, there is likely hood of generation of dust and NOx
emission. This can be attributed to leveling activity and vehicular movement.
The transport vehicles using petrol or diesel will be properly maintained to
minimize smoke in the exhaust. Since, there is likelihood of fugitive dust from the
construction activity, water sprinkling will be done. In addition to this following
measures will be taken during the construction phase to reduce the impact on
the air quality.
� Any vehicle not meeting the vehicular pollution standards will not be
allowed within the construction activity.
� Water will be sprayed by water tankers during dust generating
construction activities e.g. excavation, crushing/demolishing, concrete
mixing, material handling etc. to suppress dust; and
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 13
� Vehicles delivering loose and fine materials like sand and fine
aggregates shall be covered by tarpaulin to reduce spills on roads.
� The height from which excavated materials are dropped shall be
controlled to a minimum practical height to limit fugitive dust generation
from unloading.
� The random Ambient Air Quality Monitoring shall be done to ensure that
the significant impacts are being mitigated adequately.
6.0 Noise Level
The noise impact on the surrounding population during the construction phase
will be within the acceptable limits. High noise generation equipment, if used
will be operated during the daytime only and completely restricted during
night hours and this eliminates any possible discomfort to the nearby
communities. Community noise levels are not likely to be affected because of
the vegetation and likely attenuation due to the physical barriers. The following
recommendations will be implemented:
� Provision of insulating caps and ads at the exit of noise source on the
machinery; Construction equipment generating minimum noise and
vibration be chosen:
� The use of damping materials such as thin rubber / lead sheet for
wrapping the work places line compressors, generators sets.
� Shock absorbing techniques will be adopted to reduce impact;
� Inlet and outlet mufflers will be provided which are easy to design;
� Ear muffs will be provided to the workers and it will be enforced to be
used by the workers; and
� Greenbelt will be developed along the periphery of the proposed site.
� Ambient Noise Level Monitoring shall be conducted at suitable location
at periodic intervals during construction phase to conform to the
stipulated standards both during day and night time.
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 14
7.0 Solid /Hazardous Waste Management
The hazardous materials used during the construction may include petrol,
diesel, Welding gas and paints. These materials will be stored and handled
according to the MPPCB guidelines.
� Diesel and other fuels will be stored in separate enclosures;
� Wherever possible, hazardous raw materials to be substituted by non-
hazardous materials, e.g. cleaning solvent can be replaced with film –
free biodegradable cleaners. Usage of non chlorinated strippers instead
of strippers containing methylene chloride and substitution of water
based paint for oil based ones;
� Separate storage of waste paints, thinners, contaminated rags and
brushes will be adopted.
� Vehicle maintenance area to be designed to prevent contamination of
ground water by accidental spillage of oil; and
� Maintaining appropriate inventory control.
8.0 Socio -Economic
� Local people from Fatehgarh village and nearby villages of the
surroundings of the site will be employed for construction work to the
maximum extent possible.
� Proper facilities for domestic water supply and sanitation services will be
made available to the construction workers at the site.
� An ambulance shall be available in the premises 24x7 to take off any
emergency. First aid boxes are provided in each section of all shop floor
departments. All weather related precautions are taken care of.
� In rainy season raincoats are provided to the personnel who are required
to work in open.
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 15
9.0 Operation Stage
9.1 Air Environment:
The mitigation measures needs to be adopted during the operation stage to
control the negative impacts on air environment of the surrounding of the
project area given below:
� Dense green belt is planted around the dust generation points at
surface.
� Trees are planted on both sides of the roads used for transportation in
order to arrest dust.
� Afforestation around the unit to act as barrier
� Water sprinkling along the haul road
� Proper maintenance air pollution control equipment
� Regular maintenance of vehicles and machinery’s in order to control
emissions
� Cabins for shovel and dumpers and dust masks to workmen.
� A good housekeeping and proper maintenance will be practiced in the
industry, which helps in controlling pollution.
In addition to the above, the following measures shall be taken:
� To Control the emission from the furnace a 32 m high Chimney shall be
provided for batter air dispersion attached with IF. Details of Air Pollution
Control Equipments are given in Table 9.4
� Port holes shall be provided with the chimney along with ladder.
� A chimney shall be provided with the DG set of 125 KVA.
� Water spraying shall be adopted at loading and unloading points,
storage yards and near solid waste dumping yards which will reduce
fugitive emissions due to movement of truck.
� All the internal roads shall be made with RCC to reduce the fugitive dust
due to truck movement.
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 16
� Green belt cover shall be provided. For this, the project has proposed
developed green belt cover over an area 33% of the total plot.
Table 8.0
Details of Air Pollution Control Equipments
Sources Control Equipments
Induction Furnace Type of hood to capture fumes – Canopy Type
Outlet Stack emission system < 50 mg/Nm3
Type of filter Used – Reverse Pulse Jet cleaning
Stack height – 32m
D. G. Set (125
KVA)
Acoustic Canopy shall be installed.
9.2 Water Environment
Water requirement for proposed project will be met bore wells. The water will
be used mainly for cooling purposes. The proposed steel making and rolling
facility shall have efficient cooling water recycling system with minimum drift
was by using proven cooling tower and heat exchanger. For the soft water
circulating in the closed loop , a dedicated softener plant has been proposed
and the waste , water shall be used for water the coconut trees .Plants shall
also be planted in the vicinity of water plant.
There is no any effluent generation from this process. The quantity of canteen
wastewater generated of about 5m3/day will be treated in the Septic Tank and
Soakpit. Apart from above, following additional measures will minimize
operational impacts:
� There will be no any effluent water in this process
� Closed circuit cooling system will be provided in cooling of products.
Hence there will not be any waste water generation from process and
cooling in the steel plant. The only wastewater that is generated will be
sanitary waste water..
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 17
� Use of high pressure hoses for area cleaning
� For removal of oil, oil skimmer will be provided, and collect in separate
MS drums and the clean water shall be reused for process of cooling.
� Storm water drains shall be provided to avoid flooding in the proposed
project site area and provision will be made for runoff get diverted to
recharge pits.
� Rain water Harvesting sump of capacity 50 Cu.m shall be provided.
9.3 Design Details for Septic Tank And Soak Pit
Septic Tanks shall be constructed of brickwork, stone masonry or concrete or
other suitable materials. The Septic Tank shall be plastered inside with rich
cement mortar in which some water proofing materials shall be mixed up. The
floor shall be of 1:2:4 Cement Concrete and given a slope towards the sludge
outlet. Airtight concrete or steel cover shall be provided on the top of the
Septic Tank. Manholes shall be provided in the cover for inspection and
cleaning of the Tank.
9.4 Noise Environment:
� Personnel working near noisy areas shall be provided with adequate
personal protective equipment such as earplugs and earmuffs, use of
which will be strictly enforced.
� Sophisticated and low noise generating equipments will be selected.
� The equipments will be maintained at all times to ensure permissible noise
levels.
� Appropriate advanced silencers, acoustic barriers; vibration-reducing
pads will be provided for all noise generating equipments.
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 18
� The sources of continuous noise generating equipment such as
compressors, pumps, motors etc will be designed to have noise level not
exceeding 85-90dB(A).
� It would be ensured that there would not be any operator near the noise
generating equipments on continuous basis.
� Boundary walls and dense green belt will be erected to act as acoustic
barriers.
� Adequate and appropriate type of green belt would be developed in
and around the proposed project site for noise mitigation in the area.
9.5 Solid Waste & Hazardous Waste Generation
The proposed Solid waste and Hazardous waste generation from the plant is
given below:
1. Oil from the furnace
2. Spent oil from DG sets
3. Canteen Waste
4. Municipal Solid Waste
� Hazardous waste (Used Oil) generated from D.G Sets will be
collected and stored in barrels or drums and later sale to
Authorized recycler.
� The canteen waste shall be used as manure after vermin-
composting.
9.6 Greenbelt Development
An extent of about 33% of total site area in the plant premises is proposed for
greenbelt Development. The species selected for greenbelt development shall
fulfill the following specific requirements of the area:
� Tolerate to specific conditions.
� Shall have rapid growth rate.
M/s Venus Alloys Pvt. Ltd. (Unit-2)
Executive Summary
CES, BHOPAL 19
� They shall rich canopy and shielding property.
� Large bio-mass and leaves to provide fodder and fuel.
� As for as possible shall be native in nature.
9.7 Socio Economic Aspects
� Local people of Fatehgarh Village and nearby villages surrounding the
site will be employed to the maximum extent.
� Proper medical, firefighting, transportation, potable water supply, proper
sanitation facility, and other necessary services infrastructure will be
provided to take care the basic needs of the project employees and
their families.
Table 9.0
Expenditure on Environmental Management Plan
Sr.
No.
Particular Total Cost (Rs. In
Lacs)
1 Air Pollution Control 600.0
2. Rain water harvesting 3.5
3. Emission monitoring at source and
ambient air quality monitoring
3.5
4. Green belt development 2.0
5. Establishment of environmental
management cell and environmental
monitoring
2.0
Total capital expenditure 611.0
6. Recurring expenditure on environmental
management cell and on pollution
control system
20.0
top related