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UPVC ULTRADRAIN CONVENTIONAL SYSTEMFOR SOIL WASTE & RAIN WATER
ASTRAL have been relentless in its commitment to quality
and service. Through the years, Astral have broadened and
enhanced its product line to serve better to the customers.
Astral was first to introduce FlowGuard CPVC pipes and
fittings, Lead Free ASTM uPVC Pipes and Fittings in Indian
market for pressure plumbing applications and now
completing its product line, ASTRAL is very proud to
introduce uPVC conventional drainage system for soilwaste and rain water under the brand name 'ASTRAL
ULTRADRAIN' for non pressure plumbing applications.
ASTRAL ULTRADRAIN uPVC pipes and fittings are light
weight, easy to install and are made for life time trouble free
service. They are available in full range from 75 mm to 160
mm. The entire range is manufactured as per internationally
accepted quality standards and specifications.
KEY PROPERTIES AND BENEFITSSTRONGER, RESILIENT & LIGHT WEIGHT
ASTRAL ULTRADRAIN system is highly resilient and tough
with good mechanical strength and high impact resistance.
At the same time this system is very light in weight which
gives highest benefit to the end user in terms oftransportation, installation and long service life.
CORROSION RESISTANCE
The inert nature of uPVC drainage system provide complete
corrosion resistance and renders wrapping, coating and
lining unnecessary. lt also ensures that uPVC sewer and
drainage pipes have long operational life compare toconventional asbestos or cast iron svstems.
NON CONDUCTIVE
uPVC is a non conductor of electricity, and is therefore not
subject to galvanic or electrolytic action.
FLAMMABILITY
uPVC does not support combustion and is inherently difficult
to ignite. lt also stops burning once the source of heat is
removed.
CHEMICAL RESISTANCE
ASTRAL ULTRADRAIN uPVC drainage system isinert to most of the acids, alkalis, effluents,
@
salts, minerals and aggressive soils. The system remains
unaffected by transportation of such type of media and gives
longer life with trouble free service.
UV STABILIZED
ASTRAL ULTRADRAIN system is UV stabilized which gives
protection to the system while being op*erational in direct
sun light.
HIGH FLOW RATES
Extremely smooth bores, precision joints and lack of internal
projections ensure unrivaled hydraulic capacity over the
total life of the system. Flatter gradients can be possible
using ASTRAL ULTRADRAIN uPVC drainage systems over
conventional systems.
VERSATILE AND ELEGANT
The physical properties of PVC allow designers a high
degree of freedom while designing. Superior finished pipes
and fittings add a touch of beauty to the buildings and
keeping far from looking unsightly.
QUICK & EASY INSTALLATIONS
ASTRAL ULTRADRAIN pipes and fittings can be joined
together with rubber ring or solvent weld system. These
techniques are very simple and ensure 100% leak proof
system at a reduced installation time with lowermaintenance. Leakages due to broken and cracked
elements in the system and joint opening within traditional
systems like Cast lron & asbestos are eliminated by
precision joint and sealed access points provided by the
uPVC sewer pipe and fitting system.
ENVIRONMENTAL IMPACT
PVC has a lower feedstock energy especially compared to
other polymers and common building materials. lt is the
least energy intensive of all thermoplastics. In life cycle
analyses and independent studies, PVC's environmental
impact has been found most favorable, so the more usage
of PVC will greatly help to keep our global natural resources
intake for longer period of time. lt is not polluting air,
water or land during manufacturing or service life
and can be recycled after prolonged service life.
ASTRAL
CONVENTIONAL SYSTEMUPVC ULTRADRAIN CONVENTIONAL SYSTEM
FOR SOIL WASTE & RAIN WATER
PRODUCT SPECIFICATION
ULTRADRAIN PIPES : ASTRAL ULTRADRAIN lSl marked pipes are available in both ringfit & selfit pipes with two different
class of pipe named as "TYPE A. & "ryPE B'. ryPE A pipes are recommended for use in ventilation and rain water application while
TYPE B pipes are recommended for soil and waste discharge applications. Pipes are available in all sizes in different lengths with
single socket and double socket.
RINGFIT PIPES - (rype A & rype B) Ringfit pipes are socketed on automatic online socketing machine with
very high degree of a@uracy. The socket has groove inside for rubber
ring. The rubber ring ensures trouble free water tight joint with
allowance to thermal expansion /contraction. One end of the pipe is plain
and the other is self socketed with an integral groove to hold the
rubber gasket. When joined with a rubber ring, the joint formed is a
trouble free, water tight one, ready to take care of thermal expansion /
contraction.
Size: 75 mm,90 mm, 110 mm, 160 mm
Selfit pipes are socketed on automatic socketing machine with self
socket length (without groove). Such pipes are to be joined with
solvent cement. One end of the pipe is plain and the other is self
socketed on sophisticated automatic machines for high degree of
accurate diameters. The pipes when joined using solvent cement,
form a permanent water tight joint.
Size: 75 mm,90 mm, 110 mm, 160 mm
SELFIT PIPES - (rype A & rype B)
All dimensions are in mm and are same for Ringfit and Selfit pipes. Only socket geometry is different.
ULTRADRAIN FITTINGS : Astral Ultradrain lSl marked fittings are available in both grooved ring and pasting type in full
range starting from 75 mm to 160 mm and are fully compatible with Astral Ultradrain Pipes
GROOVED RINGGrooved ring type fittings are
self socketed with groove to
hold the rubber ring. The
grooves are made on highly
accurate online socketing,
machines that give highest
quality and performancesatisfaction.
PASTING TYPE
Pasting type fittings are self
socketed on highly automatic
machines. These fittings are
to be joined with solvent
cement.
rs 14735
"tlooo tUUOUnnOn /kou
UPVC ULTRADRAIN CONVENTIONAL SYSTEMFOR SOIL WASTE & RAIN WATER
TESTING REQUIREMENTSASTRAL ULTRADRAIN uPVC pipes & fittings are subject to strict and continuous control on raw materials, production, dimensions
& identification. The rigorous testing and quality control throughout the entire process ensures that ASTRAL ULTRADRAIN
System is highly reliable and effective in working.
g Tensile Strength
g lmpact Strength
g Reversion
V Stress relief test
g Vicat softening temp. tesl
V Water tightness of joint
V Exposure to Sunlight
V Resistance to HrSOo
V Axial Shrinkage.
g lmpact Strength
V Stress relief test
V Vicat Softning temp. test
V Water tightness of joint
V Resistance to H,SO.
g Sulohated Ash content
The acceptance criteria for test results obtained are as per widely accepted International
and National Standards.
UNIQUE IDENTIFICATION : Eactr fitting is having unique identification known as "Clock". This system
traceability to every production lot.
THERMAL EXPANSION AND CONTRACTION :
ASTRAL ULTRADRAIN piping system will undergo thermal expansion and contraction like any
other thermoplastic materials. The thermal expansion & contraction deoends on the co-efficient of
thermal expansion (5.4 x 10-u mm / mm /"C for PVC), length of piping and temperature difference
encountered by the piping. Normaly for drainage & sewerage system temperature difference ofatmosphere will effect more to thermal movements of piping ratherthan effluent temperatures as full
bore discharges are normally not happened for prolong time and also these discharges are periodic
in nature. Still expansion & contraction issue needs to be addressed. For solvent weld systems,
change in direction, offset or expansion loops are recommended while for ringfit joining systems
specially designed rubber rings and proper joining of pipes and fittings will take care of length
change. Please refer joining method section of this catalogue for more details.
ensures 100%
-
--
lliT
ASTRAL@
CONVENTIONAL SYSTEMASTRAL ULTRADRAIN GROOVED RING FITTINGS
SINGLE TEE WITH DOOR
T-HC
I'T
F- r -_---l
D WT. r:::::a::riii:tl ruaa:Hiit:t:il] L :ll:::::C:i:rr:r:.
75 JZ 90 186 176 79
90 3.2 '105 z5J 193 92
110 JZ 127 236 224 107
160 40 182 502 298 107
Application : Same as plain Tee with option of door for
REDUCING TEE WITH DOOR
FA--I
F- L -----l
i:::Di:iid:.:il i:lll:::lfJl:l: L r.ll:i::l:O:iill::l
110 x 75 3Z 127 x90 260 207 107
160 x 75 40 182 x 90 343 zao 107
160 x 11 40 182 x 12| 343 277 107
Application : Same as Reducing Tee with option of door forcleaning purpose.
SINGLE TEE R.H WITH DOOR
TA T
rr:ta::::E:t:::ri:i:li::t ::t:tila:::: ill:l:l
rt:ua:t:tA::::::t:,1 H L
75 3.2 90 186 137 79
110 32 127 258 185 107
Application : Same as plain Tee with option of R-H door forcleaning purpose.
CROSS TEE
TA
t:t:uu aaaa:l1:l ::.ll:: H r:::ll:.r|:.lt::::
75 5Z 90 187 185
110 5Z 127 257 255
Application : Required to connect two adjacent branch lineat an angle of 87.5'/92.5'
CROSS TEE WITH DOOR
HI
Ill: t i: :::uual
75 32 90 187 185 79
110 32 127 zcI 255 107
Application : Same as cross Tee with option of door forcleaning purpose
SINGLE TEE
T T
Application : Required to connect branch soil / waste line tomain line at an anole of 87.5"
D WT. rr:lA:r:i:a::al rii::::::Fl::t:i:t:ti L
75 5Z 90 186 135
90 3.2 105 z3J 170
110 32 127 258 193
160 4g 182 JOZ 270
REDUCING TEE
FA_I
F- L-l
:::: I i :t: i:l:l:rvlm:rl:r::: A. H: irl:l::ill:]ll:a::::i
110 x 75 32 127 x90 zou 175
160 x 75 40 182 x 90 J4J 229
160 x 11( 40 82x12 343 z5c
Appfication : Required to connect branch line at87 5" 192.5'
SINGLE TEE L.H WITH DOOR
I TA
r::.il]:::r,]:l::]::l H :::r:ii:rL:,:::::il i::i::::::c:l:r:::i:l
75 32 90 186 137 79
110 5Z 127 258 185 107
Application : Same as plain Tee with option of L-H door forcleaning purpose
ASTRASTRAL ULTRADRAIN GROOVED RING FITTINGS
SINGLE 'Y' SINGLE 'Y'WITH
i:iiii:ii;$::iliilu: :i::r$fr:::::: A: H] L]75 JZ 90 217 180
90 32 105 258 207
110 32 127 294 zoo
160 40 182 412 347
Application : Required to connect branch soil/waste pipelineto the main vertical line at an anole of 45"
REDUCING SINGLE'Y'
tsD-
-L-t:rll:lrr{,rri:i::rrl WT. : A] H: Ll110 x75 5Z 127 X90 250 215
Application : Required to connect branch soil/wastepipeline to the main vertical line at an angle of 45' withreduction of size
DOUBLE'Y'
WT. A rrr:::l{:iiiai:l L
75 5Z 90 215 261
110 5Z 127 295 375
Application : Required to connect 2 branch soil/wastepipeline to the main vertical line at an angle of 45'
REVERSE
F- r ----l
D r:l:rA:i:i l:i:il:lrltl::::::: L
75 JZ 90 221 180
Application : Required to connect two branches an angle of45'with socket
CLEANING PIPE
Tcl_
:l:ir::D::::::,: t:tl]];:A:iItii:l i:irrlr:Fl:irr:::r:l ll::::::i::Li::l: :::r.:Cliilla:l:
75 5.2 90 187 118 IV
110 5Z 127 258 143 107
160 4 182 345 207 107
Application : Used in between a vertical line to facilitatecleaning.
T-HC
I'D riirrrA:rl l{ l::illliLlirali.::l: c:75 5Z 90 217 200 79
90 J.Z 105 258 zz5 92
110 5Z 127 294 273 107
160 40 182 412 370 107
Application : Same as plain 'Y' with option of door for
REDUCING SINGLE'Y' WITH DOOR
T.HC
I'-D-+L+
:t:::t:ritD::t::t:,1 rr:,::ivlM';::r.i ;A Hl Ll cl110 x75 J.Z 127 X90 250 242 107
Application : Same as reducing "Y" with option of door forcleaning purpose.
DOUBLE'Y'WITH DOOR
Jn
:::u:titi:Dut:t:t:l WT. A] Hl t:t:r:r::Lai::rii :::rr::rrcaii:il
75 32 90 215 261 79
110 3.2 127 295 375 107
Application : Same as Double 'Y' with option of door forcleaning purpose.
ASTRAL
CONVENTIONAL SYSIEM
@
BEND 87.5'
l:irla:a::D:::ri :ili:rAr,:lill ,'::,,,11,,,,: L
75 JZ 90 46 134
90 JZ 105 74 173
110 32 127 198 175
160 40 182 zId zol
Application : Required to connect internal pipeline to main& also for direction chanee at an anqle of 87.5'.
ASTRAL ULTRADRAIN GROOVED RING FITTINGS
BEND 87.5'WITH DOOR IS
Application : Same as Bend with option of door for cleaningouroose.
:'::::::::Duili:: r:::l:l la:l:: :A ':t:i:H:::a::::tl l:li.r.t.!:tit.uul c75 cz on 146 155 tv90 5Z 105 174 191 92
110 JZ 127 198 210 107
160 40 182 276 280 107
BEND 87.5' R.H WITH DOOR
Dl A ::::::::::Ri:::l :::t:::::tl:
75 5Z 90 143 135 79
110 3.2 127 196 185 107
Application : Same as Bend with option of R-H door forcleaning purpose
BEND 87.5' L.H WITH DOOR
F- L ---------l
l- D+
t::::t::lEl;r:,::::: :l:::: i:li:i: I Hl l:::::::i:[il:l:::l :t:::tt:q:i:t:::l
t5 J-Z 90 143 135 79
110 32 127 196 185 107
Application : Same as Bend with option of L-H door forcleanrng purpose
45'BEND
D: i{ H Li32 90 153 120
90 J.Z 105 189 02 140.64
110 32 127 207 168
160 40 182 260 .)2,'1
COUPLER
l_L_-TI
I
nT
D
Il:::::::iD::::::::: :it:::a ::t::l H r:::r::L:t:tata::l
75 32 90 105
90 JZ 105 116
110 J.Z 127 130
160 40 180 158
Application : Required to connect two length of pipe.
REDUCER
J TTrl/5 Ht
-l_
i:: tt ]l
90x75 5Z 45 91 137 93
110 x 75 5-Z 58 90 15'l 92
110 x 90 JZ 55 '105 161 105
160 x 11( 40 btt 127 186 117plpe IO r.5 mm
REPAIR COUPLER
ASTRAL ULTRADRAIN PASTING TYPE FITTINGS
SINGLE TEE SINGLE TEE WITH
nT
-L
l:::r::li:D:r:tlil l:trVUrrf,rt:.. :lli,:irriH:lr:: ii:rir:iulfrrir,rirl
75 JZ 82 190 140
90 32 97 250 165
110 32 117 264 195
160 40 168 368 285Application : Required to connect branch soil / waste line tomain line at an angle of 87.5"
REDUCING TEE
t-- L ------l
iii:D. :iliui :il::lrlr.tl::::i|i
110 x 75 32 117 x82 zoa 179
160 x 75 40 168 x 82 350 zJ5
160 x 11 40 168 x 11 350 240
Appf ication : Required to connect branch line at87.5" | 92.5'
SINGLE TEE L.H WITH DOOR
TH
TAI
Application : Same as plain Tee with option of L-H door forcleaning purpose.
CROSS TEE TEE DOOR
T
-A-
FD -+
-L+
Application : Required to connect two adjacent branch lineat an angle of 87.5"192.5"
I'1'
TI
,:l:l::lDl:llrl: :]:tlt:A:t:itl r:::::::ltIl::ia:r: i:iit:::trL:ti:::t:l l::.::t:::ig:rrrtl'
JZ 82 190 172 79
90 J.Z 97 236 198 92
110 JZ 117 zo4 253 107
160 40 168 JOat 318 107
Application : Same as plain Tee with option of door forcleaning purpose.
REDUCING TEE WITH DOOR
D dl l
t,i :: :;:: :
110 x75 3.2 117 x82 265 211 107
160 x 75 40 168 x 82 350 270 107
160 x 11 40 168 x 11 350 277 107
Application : Same as Reducing Tee with option of door forcleaning purpose.
SINGLE TEE R.H WITH DOOR
Ti I
Application : Same as plain Tee with option of R-H door forcleaning purpose.
,TAH'l
Application : Same as cross Tee with option of door forcleaning purpose.
ASTRAL@
CONVENTIONAL SYSTEMASTRAL ULTRADRAIN PASTING TYPE FITTINGS
SINGLE'Y'
=!-+t '
Application : Required to connect branch soil/waste pipelineto the main vertical line at an anole of 45'.
D ra:l::IUt: A t{ L
75 32 82 220 175
90 5.2 97 260 207
110 JZ 117 298 253
160 40. 168 417 348
SINGLE'Y'WITH DOOR
TIlrHC
lrI
I-D-
Application : Same as plain 'Y' with option of door forcleaning purpose
D lrAlr::::::: H L cTJ 3.2 82 220 202 tu90 5-Z 97 260 225 92'110 JZ 117 298 290 107
160 40 168 417 382 107
REDUCING SINGLE'Y'
-A-
,tsD+,
ll:l:ilDii:liiii t:i:::::At:::t:: t:t:::i::H::ttttl ::t:t:::L::::
110 x 63 5Z 117 X70 253 202
110 x75 5Z 117 X 82 253 210
Application : Required to connect branch soil/wastepipeline to the main vertical line at an angle of 45" withreduction of size.
REDUCING SINGLE'Y' WITH DOOR
D rriiriArl:l H ttaa::t:L:i:::l :rriCrtrrr:
110 x 63 3.2 117 X 70 253 zJ+ 107
110 x 75 JZ 117 X 82 253 107
Application : Same as reducing "Y" with option of door forcleaning purpose
I'
DOUBLE'Y'r- A ---r
:llrlla:li:Dilia:ii:l r::ri::ulmri::l Al lii::::::l{l::a::l :iuLtI::tt:,
75 JZ 82 220 268
110 32 117 300 390
Application : Required to connect 2 branch soil/wastepipeline to the main vertical line at an angle of 45'.
DOUBLE'Y'WITH DOORF-A--r
,i:::ii,i,Dll,iu...:l iiili:ll:lj.!ir.:i:.:.l. H i:.:itit']i:i..iit:rrtl
75 JZ 82 220 268 79
110 JZ 117 300 390 107
Application : Same as Double 'Y' with option of door forcleaning purpose
CLEANING PIPE
Application : Used in between a vertical line to facilitatecleaning
REVERSE'Y'
F- L ----l
Dl Al Hi ii:r:i:ii:L:ri,rr.]
I3 5Z 82 zzo 175
Application : Required to connect two branches an angle of45'with socket.
ASTRAL ULTRADRAIN
BEND 87.5"
PASTING TYPE FITTINGS
l: | 1,::::'.r,::iii :,, : i:il::liii:i'lr: : i i:::li:i: :;ai::i:'li::::: : :::11 i ::aii:: iiii: :::li :llllll:::,i:.
BEND 87.5'WITH DOOR (TS
t-L
D A H I:75 JZ 82 142 168 tu90 32 97 171 194 92
110 32 117 195 217 107
160 40 168 270 282 107: same as tsend with option
t- L -----------l
& also for direction chanoe at an anole of 87.5'.
D WT. :A H L
75 32 82 142 140
90 5Z 97 171 174
110 5Z 117 195 188
160 40 168 270 271
BEND 87.5" L.H WITH DOOR
D: l:i::i:t:A:::t:rl l::::::rFIlirrl:rl: t::ri::laL::rrril :it::lC::l::l
JZ 82 137 139 79
110 JZ 117 192 '195 107
Application : Same as Bend with option of L-H door forcleaning purpose.
BEND 87.5'R.H WITH DOOR
r:r::t::iDri:::t:r: H: :i:i:::i.iL::i:1.:::l ::i::]:]:t:Gr::i::::l
tc JZ 82 137 139 79
110 J.Z 117 192 195 107
Application : Same as Bend with option of R-H door forcleaning purpose.
COUPLER
l-L-lT
I
I
H
TI
D
Application : Required to connect two length of pipe
REDUCER
t-- L----------l
l--C-----J-A--l
110 x 75
110 x 90
REPAIR COUPLER
l-L-lTHI
TI
D
J-
@
CONVENTIONAL SYSTEMASTRAL ULTRADRAIN ACGESSORIES
NAHANI TRAP & JALI4", 5",7" FLOOR TRAP
: For'multiole drainino i.e. Bathroom/ Washbasin/Washing machine / Bathtub etc Provided with 3 additionalinlets that can be ooened as an when reouired.
1
Application : For draining waste from bathroom / wash basinout to the main line.
D H L A?tr 7A 85 256 128
JALID wT. A
'110 AA 119
W.C. CONNECTOR (STRAIGHT)
T
i
D rlii::::r:L:l:l:r: H
110 450 122
Application : To connect W C. pans to soil
W.C. CONNECTOR (BEND)
Application
D :]L:,:::: H
110 192 197
W.C. CONNECTOR srRAlcHT (Reducer Type)
SOCKET PLUG
D WT. ::t::Lit:tt: H
75 5Z 95 48
110 5.2 130 60
Application : Used as a blind plug to terminate the pipeline
i:lti::::illllilll::::ll:llllll:lll:i:::li .i:::i:::lli::: l
ECCENTRIC REDUCING BUSH
110 x75110 x 63
t- L-{
:t::tt:t:itDi:t:::: wT. i::Airl c L
125 x 11 JZ 125 110 103
Appf ication : 125 x 110 Reducer with W C ring can be joinedto required length of pipe to take the line out
PIPE CLIP
':lt:Da:::.:: WT. H L
75 JZ 110 112
110 32 143 140
160 40 210 180
Application : To flx / secure the pipeline to the wall or flat surface
VENT COWL
r:r:rrrD::rrii : tiilltr:tl{rtr:l
32 or
110 5.2 90
Application : Used as a cap on the top of the vertical line.Also helos in release of foul oases.
RUBBER SEAL RING
TNNOVATION {tur}rUPVC ULTRADRAIN CONVENTIONAL SYSTEMFOR SOIL WASTE & RAIN WATER
UPVCTRAPSTraps are very important parts of drainage and sewerage system and are most critical to ensure efficient working of the system. Traps
prevent foul'gases or air to enter back in passage and at a same time allow waste to flow through them.
Conventional Cast lron or cement traps are suspectible to bacterial growth due to its structure and material as they are not able to
withstand the attack of salts, acidic or alkali nature of effluent. This will lead to cracks in masonry and ultimately inefficient working and
unsatisfactory results of the system.
ASTRAL uPVC Traps are immune to attack of bacteria and having very good resistance to chemicals which makeihem most suitable
for drainage system. These traps have very smooth inside surface which ensures efficient flushing of system.
Traps are available in "P", "Q" & "S" depending on the outlet angle required.
All traps have water seal well above 50 mm (normally accepted in most of the national, international and municipal guidelines) which
ensu re best functicjnal ity of traps.
P.TRAP
Tc
Il-L
I ll B
125X110 215 365 40e lzJ 110
'110X110 215 355 193 110 110
Application : To provide water seal & efficient functioning ofthe drainage system.
Q.TRAP
125X110
110X110
Application : Where the outlet is ai 45'to inlet
S.TRAP
Application : Where inlet and outlet are parallel to eachother.
110X110
LIP RING FOR P/Q/S TRAP
RUBBER RING FOR WC CONNECTOR & BEND
ASTRAL@
CONVENTIONAL SYSIEM
INSTALLATION OF TRAPS. Select right type of trap from 'P" / "O' i "S" traps as per
the outlet angle required. Place the trap on firm base, pour
with concrete on a slab and set it relative to the level
of finished floor.
. Concrete can be poured around "P" / "Q" / "S" trap but
outlettothe trap must be leftopen clearto concrete.
. Place ASTRAL W.C. connector ring to the socketed end
of trap.
TYPE OF COMMON INSTALLATION
JOINING METHODS :
RINGFIT JOINING METHOD :
1. CUT PIPE : Gut pipe square. As joints are sealed at the
base of the fitting socket. An angled cut may result in
joint failure.
2. REMOVE BURR AND BEVEL : Remove all burr from
inside and outside of pipe with a knife-edge, file,
or deburring tool. Chamfer (bevel) the end of the
pipe 10' -15"
CLEAN : Remove surface dirt, grease, or moisture with
a clean dry cloth.
3. INSERT PIPE : Insert the pipe in to the socket without
the seal ring and mark along the pipe, when it is fully
inserted.
4. FIX RUBBER RING l Fix the rubber ring in the groove
without twisting it.
5. APPLY LUBRICANT : Apply jointing lubricant to the
chamfered end of the pipe & on rubber ring up to the
mark made on spigot or to the socket end of fitting.
6. JOIN PIPE AND FITTINGS : Push the pipe firmly into the
socket till the gap between the mark on the spigot and
the socket is about 10 mm to allow thermal exoansion.
UPVC ULTRADRAIN CONVENTIONAL SYSTEMFOR SOIL WASTE & RAIN WATER
. Apply rubber lubricant on W.C. connector ring and on outer
side of W.C. pan. Join W.C. pan to trap by pushing W.C.
pan to 125 mm socketoftrap.
. Solvent cement can be used to make joints when
11 0 x 1 1 0 mm traps are being used to join connectors other
than W.C. Pan connection.
In such cases, outlet of traps can be inserted in the socketed
end of pipe or fittings which ever is applicable and joint can be
solvent cemented.
SOLVENT WELD JOINING METHOD :
1. CUT PIPE : Cut pipe square. As joints are sealed at the
base of the fitting socket. An angled cut may result injoint failure.
2. REMOVE BURR AND BEVEL : Remove all burr from
inside and outside of pipe with a knife-edge file,
or deburring tool. Chamfer (bevel) the end of thepipe 10' -15"
CLEAN : Remove surface dirt, grease, or moisture with
a clean dry cloth.
3. DRY FIT : With light pressure, pipe should go one third to
one half of the way into the fitting socket. Pipes and
fittings that are too tight or too loose should not be used.
4. CEMENT : Apply a full even layer of cement to the
outside of a pipe and medium layer of cement to the
inside of a fitting.
5. JOIN PIPE AND FITTINGS : Assemble pipe and fitting
socket till it contacts socket bottom. Hold pipe and fitting
together until the pipe does not back out. Remove
excessive cement from the exterior. A properly madejoint will show a continuous bead of cement around the
oerimeter.
UPVC ULTRADRAIN CONVENTIONAL SYSTEMFOR SOIL WASTE & RAIN WATER
ON.SITESTORAGE
. Stack pipe lengths:
- eitheron a flat base
- oron level ground
- or on 75mm x 75mm timber at 1 metre maximum centres
. Provide side support with 75mm wide battens at 1m centres
(as show in figure).
GOOD SITE PRACTICEHANDLING
. Take all- reasonable care
ULTRADRAIN uPVC pipes
conditions when the impact
reduced.
. Do not throw or drop pipes,
surfaces.
when handling ASTRAL
particularly in very cold
strength of the material is
or drag them along hard
In case of mechanical handling, use protective slings and
padded supports. Metal chains and hooks should not make
direct contact with the pipe.
DO'S & DON'TS
DO'S. Always insist to use ASTRAL ULTRADRAIN rubber
lubricant and solvent cement for making joints.
. Cut the pipe straight, as improper cut may lead to leakage.
. Use test plug i socket plug for testing the lines. Try to avoid
smoketest.
. Avoid over tightening of door caps. Make sure that door
gaskets are placed properly before tightening.
ldeally, stacks should contain one diameter pipe size only.
Where this is not possible, stack largest diameter pipes at
base of stack. Small pipes may be nested inside larger
pipes.
Store all materials in wellventilated, shady conditions.
lf stored in the open for lgng periods or exposed to strong
sunlight, cover the stack with opaque sheeting.
Store fittings under cover. Do not remove from cartons or
packaging until required.
Store solvent cement and cleaning fluid in a cool place out of
direct sunlight and away from any heat source.
DON'TS. Do not insert the pipe into socket of fitting without
chamfering. This can leads.to misplacing of rubber rings
and finally leakage in piping.
. Nevermixsoil andwaste linewithout puttingwatersealtrap
in between.
. Never remove rubber rings from pipes and fittings to make
solvent weld joint from the same pipe or fittings. This will
lead to heavy leakage orfailure of system.
. Do not install pipeline without properly placed pipe clips.
This is required to ensure efficientworking of the system.
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ASTRAL POLY TECHNIK LIMITEDRegistered & Corporate Ottice : 20711, Astral House, Bih Rajpath Club, Off. S G Highway, Ahmedabad-380 059. IndiaPhone : +91 79 6621 2000 Fax : +91 79 6621 2121 E-mail : info@astralcpvc com Website : www astratcpvc.com
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Phone 022-26862227 Ielelax:022'2686 2397 E-mail : mumbai @ astralcpvc com Telefax : 040 - 2790 0023 E-mai : hyderabad @astralcpvc com
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