ammeraal beltech sp. z.o.o. pdcc, herning€¦ · ammeraal beltech in poland • 2011: • the...
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© 2011 Ammeraal Beltech Holding BV All Rights Reserved
Confidential and Proprietary Intellectual Property
Ammeraal Beltech Sp. Z.o.o. PDCC, Herning
Kenneth Thomsen, 7/2-2013
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• Headquarter in The Netherlands • Affiliates in 25 countries • Worldwide distribution network makes our products available in 150
countries • 7 manufacturing plants • 80 fabrication centers • 2.120 employees worldwide • 2011 turn over of 302 million euros
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About Ammeraal Beltech
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Ammeraal Beltech – belts
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Ammeraal Beltech - Synthetic belts
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Ammeraal Beltech – Modular belts
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Corrugated Applications
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Heavy load applications
Advantages:
• Extreme loads
• No lubrication
• Low maintenance
• Safety
• Less noise
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Food applications
Advantages:
• Hygienic
• Doesn’t expand
• Take high temp
• Efficiencies
• Less waste/loss
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Food applications
Advantages:
• Hygienic
• Allow cutting
• Positive drive
• Low maintenance
• Impact resistant
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Ammeraal Beltech in Poland
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Ammeraal Beltech in Poland
• 2005: • Ammeraal Beltech began collaboration with a Polish supplier
for the assembly of modular belts • 2010:
• Established a sales company in Bestwina • Ammeraal Beltech decided to insource assembly of modular
belts • 2011:
• The project begins in May with the goal of insourcing all assembly of modular belts during 2012
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Timeline for establishing our plant
• 23/5 2011: Project start • Poznan vs Szczecin
• Logistic setup • Capabilities • Salaries
• 1/8 2011: Szczecin was decided • 01/10 2011: we started S&S process • 01/11 2011: we rented a building for our assembly plant • 14/11 2011: the first employees started working for us • 23/12 2011: Last working day before Christmas 2011 we
assembled our first belt in Szczecin. GREAT DAY!
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Facilities
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2012: 2100 m2 in 2 locations 2014: 3000 m2 in 1 location
Warehouse: 860 m2 Assembly: 1000 m2 Offices: 240 m2
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Volume in Szczecin, Poland
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0,00%
2,00%
4,00%
6,00%
8,00%
10,00%
12,00%
14,00%
16,00%
18,00%
jan feb mar apr maj jun jul aug sep okt nov dec
Sum of Number of m2
Sum of Actual units
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Status, December 2012
• 86 workers in total • 2 shifts (6-14 / 14-22) • More than 80% of all assembly orders for modular belts • 4 deliveries of components from DK every week • Direct deliveries to all countries within the EU
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Organization
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Managing Director
Production Manager
Constructors Logistic Coordinators
Team Leader, production
Assembly
Team Leader, warehouse
Warehouse
Financial Manager
HR & Payroll
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Ammeraal Beltech in Poland
• 2005: • Ammeraal Beltech began collaboration with a Polish supplier
for the assembly of modular belts • 2010:
• Established a sales company in Bestwina • Ammeraal Beltech decided to insource assembly of modular
belts • 2011:
• The project begins in May with the goal of insourcing all assembly of modular belts during 2012
• 2012: • Collaboration with suppliers in Poland and Germany is
terminated and all assembly is insourced
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Ammeraal Beltech in Poland
• 2011: • The project begins in May with the goal of insourcing all
assembly of modular belts during 2012 • 2012:
• Collaboration with suppliers in Poland and Germany is terminated and all assembly is insourced
• 2013: • Stability and structure in performance • Improve efficiency • Improve utilization of the capacity (tables, buildings) • Development of assembly process, tools, quality aso. • Challenge the company best practice in assembly
• 2014: • New plant in Dabie
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© 2011 Ammeraal Beltech Holding BV All Rights Reserved
Confidential and Proprietary Intellectual Property
Thank you for your attention