amit jawandhiya improved profitability through catalyst ... · may 15, 2017 may 17, 2017 cairo,...
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May 15, 2017May 17, 2017
Cairo, Egypt Alexandria, Egypt
UOP’s Latest Semi-Regenerative Reforming CatalystsImproved Profitability Through Catalyst InnovationAmit Jawandhiya
Naphtha Catalyst Sales Specialist
UOP Limited, Guildford, UK 2017 Honeywell Oil & Gas Technologies Symposium
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HONEYWELL UOP CONFIDENTIAL
Drivers for Semi-Regen Reforming
Catalyst Selection
What’s important to You?
Octane objective -- what’s future minimum?
Robustness (tolerates upsets)
Increased cycle length
Achieved through catalyst activity and stability
Proven cycle-to-cycle commercial success
High total over-the-cycle reformate and Hydrogen yields
Reforming technology expertise – Dedicated UOP Technical Service
ensures full benefits
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HONEYWELL UOP CONFIDENTIAL
UOP Semi-Regen Reforming Portfolio
High yields &
lower fill cost
R-98 Lowest Fill Cost with
Highest SOR Yields
Market Drivers
R-86
Max Cycle Length with
High Yields and ActivityR-560
R-56 Robust & High Stability
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HONEYWELL UOP CONFIDENTIAL
TRILOBE BASEPROMOTED
UOP Semi-Regen Reforming Catalyst Innovations
2014
10+ Units
R-334R-560
65+ Units
2005
R-334R-98
2001
150+ Units
R-334R-86
1992
180+ Units
R-334R-56
High
UOP’s Portfolio meet Variety of Applications & Needs
Activity
Density
Stability
Yields
Highest
Highest Standard High
High Highest
High Cycle Highest SOR High
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HONEYWELL UOP CONFIDENTIAL
UOP Semi-Regen Reforming Catalyst Innovations
65+ Units
2005
R-334R-98
2001
150+ Units
R-334R-86
1992
180+ Units
R-334R-56
Metals Skewed Skewed Balanced Skewed
Promoter No No Yes No
Density ++ Base Base +
Shape Cylinder Cylinder Cylinder Trilobe
Activity + Base + ++
Yields Base + ++ +
Cycle Length + Base Base +++
Contaminant
Tolerance++ Base + ++
Max Cycle
UOP’s Portfolio Can Meet a Variety of Application and Needs
2014
10+ Units
R-334R-560
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HONEYWELL UOP CONFIDENTIAL
R-560 vs R-86: Better Yields
Same SOR yield at lower SOR WAIT
Improved Stability Results in Longer Cycle Lengths
R-86
R-560
Superior Yield Stability: Increasing
benefit as the cycle progress
C5+
an
d H
2Y
ield
s
UOP Pilot Plant DataConstant Feed Rate and Octane
Area between red and purple lines is the increase product yield of R-560 vs. R-86
at a fixed cycle length
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HONEYWELL UOP CONFIDENTIAL
R-560: Commercialisation Status
• 9 full charge & 1 stage load of R-560 catalyst loads operating
– More reloads coming
• UOP R-560 catalyst combines robustness and High Activity to deliver maximum Cycle Length
• R-560 is commercially proven with a wide range of feeds and severities
• High level of customer interest
– R-56 successor; for “rugged” applications
– Good fit for units with sulfur upsets &difficult regenerations
R-560: Exceeding Expectations
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HONEYWELL UOP CONFIDENTIAL
R-560 Test Run Performance vs. Predictions
• First user (BayernOil Germany) May 2015 test run.
• C6+ RONC = 94. PNA = 48.2 / 36.4 / 15.4 wt%.
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Performance Test Day 1 Performance Test Day 2
UOP
Predictions
Actual
operations
UOP
Predictions
Actual
operations
C6+ Yields (Wt%) Base Base+0.5 Base Base+1.2
H2 Yields (Wt%) Base Base+0.05 Base Base
Required WAIT (°C) Base Base Base Base-3
Successful Test Runs and Accepted Guarantee
Purchased the 2nd load of R-560 for another unit
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