american national standard for vehicle-mounted …american national standard for vehicle-mounted...

36
13 American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices 1 Introduction Mobile units covered by this standard are generally designed to be supported on bridge surfaces of varying degrees of grade and super-elevation and have the capability of providing personnel quick and easy access to the underside of such structures. The rapid development of a wide variety of trailer and truck-mounted mobile unit designs necessitates the establishment of standards for their design, manufacture, remanufacture, installation, performance, inspection, training, maintenance, testing and use. Normally, they are not insulated for use near electrically energized apparatus nor are they intended to be used in hazardous locations. Any mobile unit intended for use around energized electrical apparatus shall be designed, manufactured, and used in accordance with the requirements outlined in ANSI/SIA A92.2-2009, Vehicle- Mounted Elevating and Rotating Aerial Devices. The operation of any mobile unit is subject to certain hazards that can be protected against only by the exercise of intelligence, care, and common sense and not by mechanical means. It is essential to have competent, careful personnel trained in the intended use, safe operation, maintenance and service of this type of equipment. 2 Scope, Purpose and Requirements 2.1 Scope 2.1.1 Equipment covered. This Standard applies to mobile units capable of positioning a platform alongside or beneath a bridge deck or equivalent structure while being supported from such structure and are used to position personnel, along with their necessary tools and materials, at work locations. Typical examples of this type of equipment are shown in Figure 1 on page 48. 2.1.2 Equipment not covered. The scope of this standard does not include the following equipment: Ladder and ladder stands such as those covered in American National Standards for Ladder and Ladder Stands, ANSI A14 series Scaffolding such as those covered in American National Standard for Scaffolding Safety Requirements, ANSI A10.8-2001 Vehicle and trailer mounted Elevating and Rotating Mobile units such as those covered in American National Standard for the Vehicle-Mounted Elevating and Rotating Aerial Devices, ANSI/SIA A92.2-2009 Non-self-propelled elevating mobile unit such as those covered in American National Standard for Manually Propelled Elevating Aerial Platforms, ANSI/SIA A92.3- 2006 Self-propelled elevating mobile units such as those covered in American National Standard for Boom-Supported Elevating Work Platforms, ANSI/SIA A92.5-2006 and Self-Propelled Elevating Work Platforms, ANSI/SIA A92.6-2006 Vehicle-mounted vertical lift devices such as those covered in American National Standard for Airline Ground Support Vehicle-Mounted Vertical Lift Devices, ANSI/SIA A92.7-1990 (Reaffirmed 1998) Mast climbing work platforms such as those covered in American National Standard for Mast Climbing Work Platforms, ANSI/SIA A92.9-2011 Suspended powered platforms for exterior building maintenance such as those covered in Suspended Power Platforms for Exterior Building Maintenance, ANSI A120.1-2008 Vertically adjustable equipment used primarily to raise and lower materials and equipment from one elevation to another as in ANSI A17, B30, and B56 series Fire fighting equipment such as covered in Automotive Fire Apparatus ANSI/NFPA 1901-2009 Construction and demolition digger derricks such as those covered in American National Standard for Construction and Demolition Safety Requirements, Definitions, and Specifications, ANSI A10.31-2006 Mobile and Locomotive Truck Cranes, ANSI/ASME B30.5-2007 with Supplements "A" and "B" Personnel carrying attachments associated with cranes such as those covered in ANSI/ASME B30.23-2005 Personnel Lifting (platforms attached to the crane boom or suspended by hooks). 2.2 Purpose. This Standard applies to the establishment of criteria for design, manufacture, remanufacture, rebuild/recondition, testing, inspection, installation, maintenance, use, training, and operation of Vehicle- Mounted Bridge Inspection and Maintenance Devices, primarily used to position personnel, to achieve the following objectives: (1) Prevention of personal injuries and accidents;

Upload: lamnhu

Post on 20-Apr-2018

223 views

Category:

Documents


3 download

TRANSCRIPT

Page 1: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

13

American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices 1 Introduction Mobile units covered by this standard are generally designed to be supported on bridge surfaces of varying degrees of grade and super-elevation and have the capability of providing personnel quick and easy access to the underside of such structures. The rapid development of a wide variety of trailer and truck-mounted mobile unit designs necessitates the establishment of standards for their design, manufacture, remanufacture, installation, performance, inspection, training, maintenance, testing and use. Normally, they are not insulated for use near electrically energized apparatus nor are they intended to be used in hazardous locations. Any mobile unit intended for use around energized electrical apparatus shall be designed, manufactured, and used in accordance with the requirements outlined in ANSI/SIA A92.2-2009, Vehicle-Mounted Elevating and Rotating Aerial Devices. The operation of any mobile unit is subject to certain hazards that can be protected against only by the exercise of intelligence, care, and common sense and not by mechanical means. It is essential to have competent, careful personnel trained in the intended use, safe operation, maintenance and service of this type of equipment. 2 Scope, Purpose and Requirements 2.1 Scope 2.1.1 Equipment covered. This Standard applies to mobile units capable of positioning a platform alongside or beneath a bridge deck or equivalent structure while being supported from such structure and are used to position personnel, along with their necessary tools and materials, at work locations. Typical examples of this type of equipment are shown in Figure 1 on page 48. 2.1.2 Equipment not covered. The scope of this standard does not include the following equipment: Ladder and ladder stands such as those covered in American National Standards for Ladder and Ladder Stands, ANSI A14 series Scaffolding such as those covered in American National Standard for Scaffolding Safety Requirements, ANSI A10.8-2001 Vehicle and trailer mounted Elevating and Rotating Mobile units such as those covered in American National

Standard for the Vehicle-Mounted Elevating and Rotating Aerial Devices, ANSI/SIA A92.2-2009 Non-self-propelled elevating mobile unit such as those covered in American National Standard for Manually Propelled Elevating Aerial Platforms, ANSI/SIA A92.3-2006 Self-propelled elevating mobile units such as those covered in American National Standard for Boom-Supported Elevating Work Platforms, ANSI/SIA A92.5-2006 and Self-Propelled Elevating Work Platforms, ANSI/SIA A92.6-2006 Vehicle-mounted vertical lift devices such as those covered in American National Standard for Airline Ground Support Vehicle-Mounted Vertical Lift Devices, ANSI/SIA A92.7-1990 (Reaffirmed 1998) Mast climbing work platforms such as those covered in American National Standard for Mast Climbing Work Platforms, ANSI/SIA A92.9-2011 Suspended powered platforms for exterior building maintenance such as those covered in Suspended Power Platforms for Exterior Building Maintenance, ANSI A120.1-2008 Vertically adjustable equipment used primarily to raise and lower materials and equipment from one elevation to another as in ANSI A17, B30, and B56 series Fire fighting equipment such as covered in Automotive Fire Apparatus ANSI/NFPA 1901-2009 Construction and demolition digger derricks such as those covered in American National Standard for Construction and Demolition Safety Requirements, Definitions, and Specifications, ANSI A10.31-2006 Mobile and Locomotive Truck Cranes, ANSI/ASME B30.5-2007 with Supplements "A" and "B" Personnel carrying attachments associated with cranes such as those covered in ANSI/ASME B30.23-2005 Personnel Lifting (platforms attached to the crane boom or suspended by hooks). 2.2 Purpose. This Standard applies to the establishment of criteria for design, manufacture, remanufacture, rebuild/recondition, testing, inspection, installation, maintenance, use, training, and operation of Vehicle-Mounted Bridge Inspection and Maintenance Devices, primarily used to position personnel, to achieve the following objectives: (1) Prevention of personal injuries and accidents;

Page 2: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

14

(2) Establishment of criteria for design, manufacture, remanufacture, installation, rebuild/recondition, testing, performance, inspection, training, maintenance, and operation;

(3) Establishment and understanding by designers, manufacturers, remanufacturers, installers, dealers, owners, users, operators, lessees, lessors and brokers of their respective responsibilities.

2.2.1 Effective Dates. This Standard will become effective xxxxxxxxx, 20xx as follows: (1) Design, manufacture and remanufacture requirements.

The design and manufacturing requirements of this Standard will apply to all mobile units manufactured on or after the effective date. Bridge Inspection and Maintenance Devices remanufactured on or after the effective date of this Standard shall comply with the requirements of this Standard.

(2) Rebuilt/reconditioned Bridge Inspection and Maintenance Devices shall comply with the standard in effect as of the date of their original manufacture.

(3) Installation Requirements. The installation requirements of this Standard apply to all Bridge Inspection and Maintenance Devices installed on or after the effective date.

(4) Responsibilities for installers, dealers, owners, users, operators, lessors, lessees, and brokers. All provisions detailed for dealers, owners, users, operators, lessors, lessees, and brokers apply to both new and existing units delivered by sale, lease, rental, or any form of beneficial use on or after the effective date.

2.3 Requirements. The requirements of this Standard shall be met or exceeded. 3 Referenced and related American National Standards and Scaffold Industry Association publications 3.1 Referenced American National Standards. This standard is intended to be used in conjunction with the following American National Standards. When these referenced standards are superseded by a revision approved by the American National Standards Institute, the revision shall apply: ANSI/SIA A92.2-2009, Vehicle-Mounted Elevating and Rotating Aerial Devices ANSI Z535.1-2006, Safety Color Code

ANSI Z535.3-2007, Criteria for Safety Symbols ANSI Z535.4-2007, Product Safety Signs and Labels ANSI/AWS D 1.1-2010. Structural Welding Code Steel ANSI/AWS D1.2-2008, Structural Welding Code Aluminum ANSI/NFPA 58-2011 Storage and Handling of Liquefied Petroleum Gases ANSI/NFPA 70-2008, National Electrical Code ANSI/NFPA 505-2011, Powered Industrial Trucks, Including Type Designations, Areas of Use, Maintenance, and Operation 3.2 Other referenced Standards and Regulations. This Standard is also intended to be used in conjunction with the following standards: SAE J821 - 1994 for Electrical Systems for Construction, Agriculture and Off-Road Machines Code of Federal Regulations (CFR) 1910.333

3.3 Related American National Standards. The standards listed here are for information only and are not essential for the completion of the requirements of this Standard. Where these related Standards are superceded by a revision approved by the American Standards Institute, the revision shall apply. ANSI A10.4-2007, Personnel Hoists ANSI A10.8-2001, Safety Requirements for Scaffolding ANSI A10.31-2006, Safety Requirements, Definitions, and Specifications for Digger Derricks ANSI-SIA A92.2-2009, Vehicle-Mounted Elevating and Rotating Aerial Platforms ANSI/SIA A92.3-2006, Manually Propelled Elevating Aerial Platforms ANSI/SIA A92.5-2006, Boom-Supported Elevating Work Platforms ANSI/SIA A92.6-2006, Self-Propelled Elevating Work Platforms ANSI/SIA A92.7-1990 (R1998), Airline Ground Support Vehicle-Mounted Vertical Lift Devices ANSI/SIA A92.9-2011, Mast Climbing Work Platforms ANSI A120.1-2008, Suspended Powered Platforms for Exterior Building Maintenance ANSI/NFPA 1901-2009, Automotive Fire Apparatus 3.4 Referenced Scaffold Industry Association publication(s). The following publication contains the

Page 3: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

15

definitions and requirements of this Standard for the entities identified: ANSI/SIA A92.8 – 20xx, Manual of Responsibilities for Installers, Dealers, Owners, Users, Operators, Lessors, Lessees and Brokers of Vehicle-Mounted Bridge Inspection and Maintenance Devices

3.5 Related Scaffold Industry Association publication(s). The publications listed here are for information only and are not essential for the completion of the requirements of this standard. ANSI/SIA A92.2 – 2009, Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors, and Lessees of Vehicle-Mounted Elevating and Rotating Aerial Platforms ANSI/SIA A92.3 - 2006, Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors, Lessees, and Brokers of Manually Propelled Elevating Aerial Platforms. ANSI/SIA A92.5 - 2006, Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors, Lessees, and Brokers of Boom-Supported Elevating Work Platforms. ANSI/SIA A92.6 - 2006, Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors, Lessees, and Brokers of Self-Propelled Elevating Work Platforms. ANSI/SIA A92.9 – 2011, Manual of Responsibilities for Dealers, Owners, Lessors, and Lessees of Mast-Climbing Work Platforms. 4 Definitions Anchorage(s): A secure point of attachment to be used with personal fall protection equipment (PFPE). Authorized personnel (authorized person): Personnel approved or assigned to perform a specific type of duty or duties at specific location or locations at a work site. Base: The relevant contact points of the mobile unit that form the stability fulcrum (e.g. wheels, outriggers, and stabilizers). Bridge Inspection and Maintenance Device: All components of the mobile unit less the chassis (vehicle). Such components include, but are not limited to, the power plant (if any), positioning assembly, platform, and stabilizers or outriggers (if any). Broker: An independent business entity or person who arranges a lease or transfer of ownership of a mobile unit, but does not own the mobile unit. If the entity or person is

an employee of the buyer, seller, lessor or lessee of the mobile unit, he/she shall not be considered a broker.

Chassis (vehicle): The integral part of the mobile unit on which the Bridge Inspection and Maintenance Device is mounted such as a truck, a trailer or an all-terrain vehicle, and provides mobility and support for the positioning assembly. Configuration: All positions in which a mobile unit or any part thereof can be placed within its intended operating limits. Critical components: Load supporting elements which support or stabilize the platform of the Bridge Inspection and Maintenance Device. Dealer: A person or entity who buys from a manufacturer or distributor and who generally sells, rents, and services mobile units. Delivery: Transfer of care, control, and custody of the mobile unit from one person or entity to another person or entity. Directional controls: Controls that initiate functions that affect movement of the platform or the mobile unit. Ductile materials: Materials that have a minimum elongation at failure of 10% in 2 inches (50.8 mm) gauge length based on a standardized test specimen. Effective horizontal working range: Such horizontal measurements shall be from the edge of the supporting structure to the far end of the platform when the platform is positioned 90 degrees relative to the longitudinal axis of the supporting structure. Employer: Any person, firm, partnership, association of persons or corporations or their legal representatives that make contracts of employment and have the right to direct and control work activities. Equivalent entity: An organization, agency, or individual who, by possession of an appropriate technical degree, certificate, professional standing, or skill, and who, by knowledge, training, and experience, has demonstrated the ability to deal with the problems relating to the subject matter, the work, or the project.

Page 4: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

16

Familiarization: Providing information regarding the location of the weather resistant compartment for storage of manuals, control functions, operational limits, and safety devices for the mobile unit to a qualified person or operator who will control the movement of the mobile unit being delivered. Gap: The distance between the most extended portion of the mobile unit (edge of truck or trailer, tires, deployed stabilizers, outriggers, or other protrusion) and a vertical barrier (wall, guardrail) on the bridge or equivalent supporting structure. Grade: Inclination of the road or bridge surface parallel to the direction of traffic expressed by stating the vertical rise or fall as a percentage of the horizontal distance [i.e., a rise of 5 ft. in 100 ft. equates to 5% (5 divided by 100 = 5%)]. Note: The percent is also equal to the tangent of the angle times 100. The tangent of 2.86 degrees is equal to 0.05 x 100 = 5%. Guardrail system: A vertical barrier primarily intended to protect against personnel falling to lower levels. Hazardous location: Any location that contains, or has the potential to contain, an explosive or flammable atmosphere as defined in ANSI/NFPA 505 – 1996, "POWERED INDUSTRIAL TRUCKS." Instability: A condition of a mobile unit in which the sum of the moments tending to overturn the unit exceeds the sum of the moments tending to resist overturning. Installer: A person(s) or entity who mounts a Bridge Inspection and Maintenance Device on a chassis. Interlock: A control or mechanism that, under specified conditions, automatically allows or prevents the operation of another control or mechanism. Lessee: A person(s) or entity to whom a mobile unit is provided by lease, rental, loan, or other arrangement. A lessee may also be a dealer, owner, user, or operator. Lessor: A person(s) or entity who leases, rents, loans, or otherwise provides a mobile unit to another party for the beneficial use of that party (the user). A lessor may also be a dealer, owner, lessee, user, or operator.

Lifetime: The period of time the mobile unit, in the configuration in which it was certified as being compliant with the provisions of this Standard, is owned plus four (4) years. If changes made require recertification (remounting or modifications affecting stability), are accomplished, a new “lifetime” will have commenced effective as of the date re-certification is accomplished. Maintenance: The act of upkeep such as inspection, lubrication, refueling, cleaning, adjustment and scheduled part(s) replacement. Manual of Responsibilities: A document containing definitions (Section 4) and the requirements mandated in this Standard for the following entities: Installers (Section 6), Dealers (Section 7); Owners (Section 8); Users (Section 9); Operators (Section 10); Lessors (Section 11); Lessees (Section 12), and Brokers (Section 13). Manufacturer: A person or entity who makes, builds, or produces a Bridge Inspection and Maintenance Device. Mobile operation: The uncradled use of the Bridge Inspection and Maintenance Device while the mobile unit is traveling. Mobile unit: The combination of the personnel carrying platform, its positioning mechanism, and its support mechanism, chassis, and related equipment capable of positioning a platform alongside or beneath a bridge deck or equivalent structure while being supported from such structure. Modification (modifies): To make a change(s) to a mobile unit which affects the operation, stability, safety factors, rated workload or safety of the mobile unit in any way. Multiple rating(s), multiple rated loads: Two or more different rated workloads based on alternative configurations of the mobile unit. Non-ductile materials: Materials having a minimum elongation at failure of less than 10% in 2” (50.8 mm) gauge length based on a standardized test specimen. Operation: The performance of functions of a mobile unit within the scope of its specifications in accordance with the manufacturer’s (remanufacturer’s) instructions,

Page 5: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

17

the user’s work rules, and applicable governmental regulations. Operator: A person trained, authorized, and engaged in the operation of the mobile unit. Outriggers: Devices that increase the stability of the mobile unit and that are capable of lifting and leveling the mobile unit. Override: The takeover of mobile unit control functions at the platform by the activation of the chassis station controls. Owner: A person or entity who has possession of a mobile unit by virtue of proof of purchase. Passive: Under specified conditions, automatically performed and not requiring any specific action to accomplish. Payload: Readily removable tools and materials that are carried on a mobile unit. Platform: The portion of the mobile unit designed to be occupied by personnel with their tools and materials. Positioning assembly: The mechanism(s) used to position the platform relative to the mobile unit chassis. Powered functions: Those which control motion of the platform or the mobile unit and are caused by electromechanical, hydraulic or pneumatic forces. Prohibited zone: The area within the minimum approach distance (M.A.D.) to energized (exposed or insulated) power lines and parts covered in CFR 1910.333 (c). Qualified person: One who, by possession of a recognized degree, certificate, or professional standing, or by extensive knowledge, training, and experience, has successfully demonstrated his/her ability to solve or resolve problems related to the subject matter, the work, or the project. Rated workload: The designed carrying capacity of the mobile unit as specified by the manufacturer. Rebuild/recondition: The act of disassembly, repair or adjustment of a Vehicle-Mounted Bridge Inspection and Maintenance Device or component, utilizing replacement

parts and components, in accomplishing work beyond the scope of maintenance (as described and used in the Standard) in order to restore, to the extent possible, the Vehicle-Mounted Bridge Inspection and Maintenance Device or component to the original manufactured specifications. Remanufacture: The modification of a Bridge Inspection and Maintenance Device either by its original manufacturer, its successor, or another qualified entity, so that the Vehicle-Mounted Bridge Inspection Device will comply with the ANSI Standard in effect on the date the modification is completed. Repair: The act of restoring to good condition that which has been broken, damaged, or worn due to use, abuse, or other reasons. Re-rent: A transaction in which an entity not owning the mobile unit benefits in some manner by arranging its utilization by a user. Safety related: A condition or hazard that, if not corrected, leaves an exposure to accident or injury. Shall: The word "shall" is to be understood as being mandatory. Should: The word “should” indicates that the rule is a recommendation, the advisability of which depends on the facts in each situation. Sold “as is”: Explicitly conveys there is no warranty concerning the serviceability of the mobile unit when ownership changes. Stability/stable: A condition of a mobile unit in which the sum of the moments which tend to overturn the unit is less than or equal to the sum of the moments tending to resist overturning. Stabilizers: Devices that increase the stability of the mobile unit but are not capable of lifting or leveling the mobile unit. Super elevation: Inclination of the road or bridge surface perpendicular to the direction of traffic expressed by stating the vertical rise or fall between the inner and outer edges of the road or bridge surface as a percentage of the

Page 6: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

18

horizontal distance [i.e., a rise of 8 ft. in 100 ft. equates to 8% (8 divided by 100 = 8%)]. Note: The percent is also equal to the tangent of the angle times 100. The tangent of 4.574 degrees is equal to 0.08 x 100 = 8%. Training: Instruction to enable the trainee to become a qualified person regarding the task to be performed, including knowledge regarding potential hazards. Unintended motion or motion unintended by operator: Motion of the mobile unit or platform without activation of any control. User: A person(s) or entity who has care, control and custody of the mobile unit. This person or entity may also be the employee of a dealer, owner, lessor, lessee, broker, or the operator. Vehicle (chassis): A vehicle on which the bridge inspection and maintenance device is mounted such as a truck, a trailer or an all-terrain vehicle. A carrier of a bridge inspection and maintenance device. Vertical barrier clearance capability (measurement): The vertical distance between the bridge deck or equivalent structure and the height of any vertical barrier (wall, guardrail) that needs to be cleared by the mobile unit in order to position the platform alongside of or underneath the structure supporting the mobile unit. Note: May vary with the horizontal distance mobile unit is from vertical barrier and the specific configuration of the mobile unit.

Vertical lowering distance: The vertical distance measured from the floor of the platform to the surface upon which the mobile unit is being supported. 5 Responsibilities of Manufacturers (Remanufacturers) 5.1 Basic principles. Sound engineering principles consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the design, testing, and manufacture (remanufacture) of Bridge Inspection and Maintenance Devices, with due consideration for the knowledge that the unit will be carrying personnel.

5.2 Quality control. The manufacturer (remanufacturer) shall establish and follow a written quality control procedure to insure compliance to section 5 of this standard. 5.3 Rated workload. The rated load capacity of the mobile unit shall not be less than 300 pounds (136 kg.) Either single or multiple ratings may be used. 5.3.1 Multiple ratings. When multiple ratings are used, the following conditions shall be complied with: (1) When the rated workload is different for alternative

configurations of the Bridge Inspection and Maintenance Device, the manufacturer (remanufacturer) shall clearly describe these configurations, and the rated workload of each configuration, in the manual and on the platform. Examples of alternative configurations are, but shall not be limited to, the following: (a) Outriggers or stabilizers extended to firm footing

versus not extended. (b) Extendable axles extended versus retracted. (c) Extendable (telescopic) platform extended versus

retracted. (2) When the rated workload of the configuration depends

on the location of the platform in relation to the base, the manufacturer (remanufacturer) shall display the appropriate rated workload of that configuration to the operator at the control station(s).

5.4 Welding standards. All structural welding shall conform to ANSI/AWS D1.1 – 2004, for steel, and ANSI/AWS D1.2 – 2003, for Aluminum. The manufacturer shall establish applicable welding quality assurance procedures for all weldments. Methods of nondestructive testing shall be described in the manufacturer’s quality assurance manual. The manufacturer shall designate in the appropriate manual the welds to be examined by the owner, user, and operator, the extent and method of the examination, and specify when tests are required. If non-destructive testing is designated, the particular method used shall be in accordance with ANSI/AWS B1.10 (latest edition) "Guide For Non-Destructive Inspection Of Welds." The manufacturer shall provide instructions relative to the application of any and all of the following types of tests that are applicable to the Bridge Inspection and Maintenance Device: (1) Magnetic particle testing. (2) Ultrasonic testing.

Page 7: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

19

(3) Dye penetrant test. (4) Acoustic emission test. (5) Radiographic test. 5.5 Structural safety factors 5.5.1 Ductile elements. All load supporting elements of the Bridge Inspection and Maintenance Device shall have a structural safety factor of not less than 2 to 1 based on: (1) The minimum yield strength of the material used. (2) The column strength of the structure.

5.5.2 Nonductile elements. Elements of the Bridge Inspection and Maintenance Device that are made of nonductile materials shall have a structural safety factor of not less than 5 to 1 based on the minimum ultimate strength of the material used. 5.5.3 Structural safety factor formulas. The design stress or column load used in determining the structural safety factor shall be the maximum stresses or column load developed within the element with the machine operating at its rated workload, used in the type of service for which it was designed, and operated in accordance with the manufacturer’s (remanufacturer’s) operating instructions. The design stress shall include the effects of stress concentration and dynamic loading as shown in the following formula: Structural Safety Factor = a (a1+a2) f1f2 Where:

a = the minimum yield strength for materials described in 5.5.1 or ultimate strength for materials described in 5.5.2

a1 = stress due to weight of the structure a2 = stress due to rated workload f1 = stress concentration factor f2 = dynamic loading factor The column load shall include the effects of the dynamic loading as shown in the following formula: Structural Safety Factor = b (b1 + b2) f2 Where: b = column critical buckling load b1 = column load due to the weight of the structure

b2 = column load due to the rated workload f2 = dynamic loading factor The value of f1 and f2 may be determined by experimental stress analysis on a prototype unit. Otherwise the values of f1 and f2 shall not be less than 1.10 and 1.25 respectively. 5.5.4 Component requirements. Some components that have been qualified by test and/or acceptable design criteria shall be considered as providing equivalent levels of safety as called for in sections 5.5.1, 5.5.2, and 5.5.3. Examples include gears, gear boxes, and threaded fasteners. 5.6 Controls 5.6.1 General The Bridge Inspection and Maintenance Device shall have both a base control station mounted on the chassis and platform controls. All controls shall: (1) Be readily accessible to the operator. (2) Be clearly identified as to their function. (3) Be marked with durable materials. (4) Be oriented and/or move in the approximate direction

of the function which they control with the control box in its normal position for operation. Control boxes not permanently attached shall have their normal location and orientation clearly marked.

(5) Include a separate control which shall be continuously activated by the operator for primary chassis and platform directional controls to be operational, which can be released by the operator independently from the directional controls, and which renders the controls inoperative when released.

(6) Be of the type that automatically return to the “off” or “neutral” position when released, if used to control any movement of the Bridge Inspection and Maintenance Device.

(7) Be powered for normal activation. (8) Be protected against activation other than that initiated

by the operator. (9) Be protected from damage. 5.6.2 Base station controls and communication system 5.6.2.1 Base station Bridge Inspection and Maintenance Device controls. Basic controls. The following functions of the Bridge Inspection and Maintenance Device (excludes chassis) shall be controlled from the base control station: (1) All stabilizing mechanisms including, but not limited

to, outriggers, stabilizers, and suspension lockouts.

Page 8: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

20

When such devices are required for the proper stabilization of the unit while operating, they shall be interlocked.

(2) The interlock shall preclude the movement of any major structural component or platform without such stabilizing enhancing mechanisms being properly deployed. If the mobile unit is equipped with outriggers/stabilizers, the chassis control station shall be located such that the operator can view the movement of the outrigger/stabilizer while being positioned.

(3) The uncradling and positioning of the Bridge Inspection and Maintenance Device.

(4) Control of all platform movement capable of accomplishment from the platform control station.

(5) The positioning of the platform for safe removal of personnel in the event of an emergency or malfunction of the platform controls.

(6) Emergency stop. This control shall stop all chassis and platform movement. This control shall not require continuous actuation for a stop condition.

(7) The base mounted control station shall provide for overriding all motions that platform controls are capable of accomplishing.

(8) Manual override controls shall be protected against inadvertent operation.

5.6.2.2 Communication system. A dedicated two-way communication system between personnel on the support structure and all personnel on the platform (including any workers on a scaffold) shall be provided. When the chassis has a cab from which the driver controls the movement of the chassis, the communication system shall also allow the driver to communicate with personnel on the support surface and the platform. Such communication devices shall be voice-actuated or in the normal transmit mode. 5.6.3 Platform controls and communication system 5.6.3.1 Platform controls. Controls on the platform shall control all vertical and horizontal movements (rotation, extension/retraction) the platform is capable of. When power scaffolding is employed, an interlock to prevent all mobile unit platform movement resulting from either driving, platform rotation, platform extension/retraction, or mobile unit platform lowering/raising, when the scaffold floor is elevated, shall be incorporated into the controls.

5.6.3.2 Communication system. A dedicated two-way communication system between personnel on the support structure and all personnel on the platform (including any workers on a scaffold) shall be provided. Such communication devices shall be voice-actuated or in the normal transmit mode. 5.6.4 Emergency stop controls. A control(s) shall be provided at the platform and at the base control station(s) mounted on the chassis to effect an emergency stop simultaneously of both: all platform powered functions all chassis movement. This control(s) shall not require continuous actuation for a stop condition. This control shall always be operational so the unit can be stopped at any time from any station. Emergency stop controls shall not be further apart than 15 feet (4.56 m) from any point an operator or worker may be positioned. When a worker(s) on scaffold cannot be seen from the operator station, all such scaffolding must have an emergency stop control. 5.7 Security. A security means shall be provided to protect against unauthorized use of the Bridge Inspection and Maintenance Device. 5.8 Auxiliary power system. An auxiliary power system capable of positioning the platform(s) such that all personnel on the platform are able to reach the support structure surface shall be provided. 5.9 Travel securing device. The mobile unit shall be equipped either with a device(s) to secure all components or shall be designed to insure that such components remain in the cradled position for travel. 5.10 Level indicator. A device located on the chassis, visible to the operator (on the support surface) at all times, shall be provided which will indicate the angle and/or percentage of the grade and super elevation of the support structure surface. 5.11 Stability. Mobile units are generally intended for use on bridge and other support surfaces with various degrees of grade and super elevation and shall be designed to handle the following requirements: 5.11.1 Stability rating. A mobile unit, used in a specific configuration, shall be capable of sustaining a static load

Page 9: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

21

one and one-half times its rated workload capacity in every position within its full range of motion when the mobile unit is on: (1) An ascending or descending grade up to and including

5%. (2) A super elevation up to and including 8%. (3) Any combination of an ascending or descending grade

of up to and including 5%, with a super elevation of up to and including 8%. The tests shall be conducted by imposing a downward direction load of one and one-half times the rated workload capacity in the configuration most likely to cause overturning. If having outriggers or stabilizers deployed on the surface of the support structure is part of the definition of this configuration, they shall be deployed appropriately to determine whether the mobile unit meets the stability requirements. If other facilities such as a means of turntable leveling are provided to minimize the effect of the sloping surface, then those facilities shall be actuated for purposes of determining whether the mobile unit meets the stability requirements. No outriggers, stabilizers, counterweight, or other structure shall protrude beyond the outside edge of the vehicle opposite the curbside.

5.11.2 Effects of stability test. None of the stability tests described in 5.11.1 shall produce instability of the mobile unit or cause permanent deformation of any component. Each unit manufactured (remanufactured), modified, or remounted shall be tested. During the stability tests, the lifting of a tire, outrigger, or stabilizer on the opposite side of the load does not necessarily indicate a condition of instability. 5.12 Bursting safety factors. All hydraulic components whose failure could result in motion of the platform(s) shall have a minimum bursting strength of at least four times the operating pressure for which the system is designed. All other hydraulic components normally rated according to bursting strength, such as hose, tubing, and fittings, shall have a minimum bursting strength of at least three times the operating pressure for which the system is designed. All other hydraulic components normally rated according to performance criteria, such as rated flow and pressure, life cycles, pressure drop, rpm, torque, and speed, shall have a minimum bursting strength of at least two times the operating pressure for which the system is designed. Such components generally include pumps,

motors, directional controls, and similar functional components. 5.13 System protection (unintended platform motion) 5.13.1 Hydraulic/pneumatic/electric actuation: Where the operation of the mobile unit is accomplished by hydraulic or pneumatic means, the system shall be equipped with appropriate devices to prevent motion of the platform(s) in the event of hydraulic or pneumatic line failure. This requirement does not apply to properly guarded metallic tubing installed between a holding device and the cylinder. Where the operation of the mobile unit is accomplished electrically, the system shall be designed to prevent motion in the event of power loss. 5.13.2 Threaded components. All threaded members used to secure critical components such as hydraulic pistons, barrel bases, head glands, and rod eyes, shall be secured against rotation by means of a positive locking device. 5.13.3 Hydraulic pressure rise. A means shall be provided to limit pressure rise due to factors such as thermal expansion of hydraulic fluid and leakage that could result in stresses that exceed the yield strength of the material. 5.13.4 Wire rope/chain systems 5.13.4.1 Safety factor. Where positioning of the platform is accomplished by wire rope or chain, the system shall prevent motion unintended by the operator in the event of failure of a single wire rope or chain. The safety factor of the wire rope or chain shall not be less than 8 to 1 based on ultimate strength. 5.13.4.2 Unintended platform motion. Where positioning of the platform is accomplished by wire rope or chains, the system shall prevent motion unintended by the operator in the event of failure of a single wire rope or chain. 5.13.5 Unintended retraction of outriggers or stabilizers. Hydraulically or pneumatically actuated outriggers or stabilizers, or both, shall be so constructed as to prevent their retraction in the event of failure of a hydraulic or pneumatic line.

Page 10: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

22

5.13.6 Electrical systems and devices. The Bridge Inspection and Maintenance Device manufacturer (remanufacturer) shall design and manufacture equipment conforming to the current NFPA 70, the National Electrical Code, and the current NFPA 79, Electrical Standard for Industrial Equipment. 5.14 Platforms 5.14.1 Dimensions. The minimum platform dimension in any one direction shall not be less than 22 inches (0.55m). 5.14.2 Floor openings. When flooring is of an open-type construction, gaps and openings shall not permit a 9/16" (.0015m) diameter ball to pass. 5.14.3 Surface. All platform floors shall have a slip resistant surface. 5.14.4 Guardrail system. The platform(s) shall include a guardrail system: 5.14.4.1 Top rail. The guardrail system shall include a top rail around its upper periphery. The top rail shall be 42 inches (1.07m) high, plus or minus 3 inches (7.6 cm) above the platform surface. Equivalent structure may be used in place of top rails, but shall meet the strength requirements of 5.14.4 .3. 5.14.4.2 Mid rail. The guardrail system shall include at least one mid-rail approximately midway between the top rail and the platform surface. Equivalent structure may be used in place of mid-rail(s), but shall meet the strength requirements of 5.14.4.3. 5.14.4.3 Structural integrity. Each top rail, mid-rail, or equivalent vertical barrier shall withstand, without loss of structural integrity a concentrated load of 300 pounds (136 kg.), without reaching ultimate strength, applied in any direction. 5.14.4.4 Toeboards. The platform shall include toeboards on all sides. The minimum toeboard height shall be 4 inches (10.2 cm). Toeboards may be omitted at the access opening(s). 5.14.4.5 Flexible materials. Flexible materials such as cables, chains, and ropes shall not be used in the guardrail system, except they may be used as a midrail at access openings 30 inches (0.76 m) wide or less.

5.14.4.6 Anchorage(s) for personal fall protection. The manufacturer shall provide anchorage(s) on the boom or platform. The location of the anchorage(s) shall be identified and the number of anchorages shall equal or exceed the number of rated occupants. More than one occupant may attach to a single anchorage if the anchorage is rated for more than one person. The anchorage(s) shall be capable of withstanding the force of 3600 lbs. (16,000N) for each allowed person on the attachment without reaching ultimate strength. The strength requirement shall apply only to the anchorage(s) and their attachment to the boom or platform. The anchorage(s) shall be located to minimize lanyard slack. 5.14.4.7 Access and egress. A safe means for entering and exiting the platform shall be provided. The access system shall permit and, by proper placement of components, promote achievement of three-point support while ascending or descending the access system. The steps or rungs shall not be more than 12 inches (0.30m) apart. All steps should be of equal spacing. The height of the first step above the boarding surface shall be a maximum of 20 inches (0.50m). Each step or rung shall be at least 12.5 inches (0.32m) wide, at least 1 inch (25mm) deep, and shall be slip resistant. The front of the steps or rungs shall be at least 6 inches (0.15m) horizontally away from the supporting structure of any other components of the Bridge Inspection and Maintenance Device. 5.15 Instructions and Markings 5.15.1 Manufacturers’ information. The following information shall be displayed on all Bridge Inspection and Maintenance Devices in a clearly visible, accessible area and in a durable manner: (1) Warnings, cautions, or restrictions for safe

operation and maintenance in accordance with: ANSI Z535.1 - 2006 - Safety Color Code. ANSI Z535.3 - 2007 - Criteria for Safety Symbols. ANSI Z535.4 - 2007 - Product Safety Signs and Labels. (2) The make, model, serial number, and

manufacturer’s (remanufacturer’s) name and address.

(3) The rated workload capacity including rated number of occupants.

(4) The maximum travel height. (5) The maximum operating pressure of hydraulic

system.

Page 11: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

23

(6) A notice to study the Operators Manual before using the equipment.

(7) A notice of the inspections required by section 8.7, 8.8, and 9.4.3 of this Standard.

(8) The maximum allowable operational wind speed (as measured on the support surface).

(9) An alternative configuration statement. When the Bridge Inspection and Maintenance Device has multiple configurations, the manufacturer shall clearly describe these configurations, including the rated workload capacity of each in the manual and on the device.

(10) When a Bridge Inspection and Maintenance Device has multiple ratings, the lower (lowest) workload capacity rating shall be displayed at each access to the platform. Units having multiple ratings shall have the full range of capacities clearly identified at the control station(s).

When multiple ratings are used, the following conditions shall be complied with:

(a) When the rated workload varies according to multiple configurations or multiple ratings for any one configuration of the mobile unit, the manufacturer (remanufacturer) shall clearly describe these configurations, and the corresponding rated workload in the manual and on the platform.

Examples of varying configurations are, but not limited to, the following:

(i) Outriggers or stabilizers extended to firm footing versus not extended.

(ii) Extendible positioning assembly retracted versus extended.

(iii) Positioning assembly elevated versus lowered. (iv) Extendible axles extended versus retracted.

An example of a single configuration with multiple ratings is a mobile unit rated with both a maximum concentrated workload and a distributed workload capacity.

(d) When the rated workload of the varying configuration depends on the location of the platform in relation to the base, the manufacturer shall display the appropriate rated workload of that configuration to the operator at the control station(s).

(11) Instructional markings: Cautions and restrictions of operation including the maximum grade and super elevation for which the unit is rated (expressed in percentages).

(12) The location of the anchorage point(s) provided. (13) Accident prevention markings:

Markings shall be determined by the manufacturer (remanufacturer) or the manufacturer (remanufacturer) and user jointly to indicate hazards inherent in the operation of the mobile unit and those hazards for which the mobile unit does not provide protection. Markings shall be provided for:

(a) Warnings and instructions intended to prevent electric shock and inform the operator of the minimum approach distance requirements found in the Code of Federal Requirements (CFR) 1910.333(c). The markings shall be visible to operators in the platform and to operator(s) and passers-by on the support structure and warn that contact with the unit or chassis under these conditions may cause serious injuries.

(b) Hazards that result from failure to operate the equipment in a prescribed manner.

5.16 Information to be provided to installer 5.16.1 Chassis information. The Bridge Inspection and Maintenance Device manufacturer shall provide the installer the following vehicle specifications information to ensure the mobile unit complies with the structural and stability requirements set forth in this standard: Minimum front gross axle weight rating (GAWR front); Minimum rear gross axle weight rating (GAWR rear); Minimum gross vehicle weight rating (GVWR); Minimum frame section modulus; Minimum yield strength of the vehicle frame; Minimum resisting bending moment (RBM); Minimum wheel base dimension (WB); Minimum rear of cab to axle centerline dimension (CA); Minimum axle weights of the mobile unit to achieve stability.

5.16.2 Installation instructions. The Bridge Inspection and Maintenance Device manufacturer shall provide written instructions for the installation or mounting of the Bridge Inspection and Maintenance Device on the chassis. 5.17 Manuals and manual storage location 5.17.1 Mobile unit manuals. The manufacturer (remanufacturer) shall provide an operator's manual and a parts and maintenance manual for each mobile unit. Three sets of manuals shall accompany each device. The manuals shall contain: (1) Descriptions, specifications, and ratings of the mobile

unit.

Page 12: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

24

(2) Operating instructions for the mobile unit and any auxiliary systems provided.

(3) Precautions relating to multiple configurations [5.15.1 (9)] including performing work from a moving vehicle.

(4) Instructions for pre-start, frequent, and annual inspections.

(5) Instructions for recommended maintenance. (6) Replacement part information. (7) Clear identification and description of all parts and

markings. (8) Guidelines for parts replacement based on inspection,

non-destructive testing procedures, and the manufacturer’s recommendations.

(9) Instructional markings per section 5.15.1. 5.17.2 Other manuals. The current Manual of Responsibilities for Installers, Dealers, Owners, Users, Operators, Lessors, Lessees, and Brokers of Vehicle-Mounted Bridge Inspection and Maintenance Devices shall be provided and stored in the weather resistant storage location. 5.17.3 Manual storage location. The manufacturer shall provide on the mobile unit a weather-resistant storage location for manuals required in sections 5.17.1 and 5.17.2. 5.18 Training materials. The manufacturer (remanufacturer) shall develop and offer training materials for the Bridge Inspection and Maintenance Device that will aid dealers, owners, users, and operators in meeting their responsibilities as outlined in this Standard. 5.19 Safety bulletins. The manufacturer (remanufacturer) of the Bridge Inspection and Maintenance Device shall inform the owner of record, as maintained by the manufacturer (remanufacturer), of all safety-related improvements or modifications. Such notifications shall be disseminated as expeditiously as possible. 5.20 Use of accessories/attachments. The manufacturer (remanufacturer) shall provide proper instructions regarding the use of any accessories and/or attachments such as scaffolding or suspended cages supplied with the mobile unit. Upon receipt of inquiries from owners and users regarding new accessories and attachments, or configurations of previously supplied items such as scaffolding or suspended cages, which have not been

previously addressed, the manufacturer (remanufacturer) shall have the responsibility of: (1) Responding in writing as to whether or not such items

may be employed. (2) Providing operating instructions for such approved

accessories/attachments, including their application as appropriate.

When and if such accessories or attachments are provided, all applicable provisions of Section 5 addressing design requirements shall be complied with. 5.21 Modifications. Only modifications approved by the manufacturer (remanufacturer)shall be accomplished. All such modifications shall be communicated in writing to the proper entity(ies): Installer, Dealer, Owner, User. The manufacturer (remanufacturer) shall determine whether the modifications, when made, require a recertification of the mobile unit (reference section 6.10.1.1). 5.22 Record retention and dissemination 5.22.1 Record retention 5.22.1.1 Installation. The manufacturer (remanufacturer) of the Bridge Inspection and Maintenance Device shall maintain records certifying compliance with requirements set forth in sections 6.8.1 and 6.8.2 for the lifetime of the mobile unit. Note: If an entity other than the manufacturer (remanufacturer) installs the Bridge Inspection and Maintenance Device, the installer shall provide such records (reference section 6.10.2.1) to the manufacturer (remanufacturer). 5.22.1.2 Annual inspection. When accomplished by the manufacturer (remanufacturer), copies shall be retained for a minimum of four (4) years. 5.22.1.3 Frequent inspections. When accomplished by the manufacturer (remanufacturer), copies shall be retained for a minimum of four (4) years. 5.22.2 Record dissemination. The manufacturer (remanufacturer) shall, within 60 days of performing the service, provide the following information: (1) To the owner of the mobile unit, a copy of frequent or

annual inspections performed. (2) To the owner of the mobile unit, a copy of repairs

accomplished.

Page 13: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

25

(3) To a user, proof of training for an operator who successfully completes training, including the name(s) of the trainee(s), the trainer, clear identification of the make (s) and model(s) of Vehicle-Mounted Bridge Inspection Device(s) the successful trainee was trained on, and date of training.

(4) To a user, the name of the person(s) receiving familiarization upon delivery of the mobile unit.

5.23 Manufacturer (remanufacturer) as dealer. Whenever a manufacturer (remanufacturer) sells, rents or leases a mobile unit directly to an owner or user, the manufacturer (remanufacturer) shall assume the responsibilities of a dealer as outlined in Section 7 of this Standard. 6 Responsibilities of Installers 6.1 General responsibilities. The installer shall comply with the applicable requirements of this section. 6.2 Chassis specifications. The installer of a Bridge Inspection and Maintenance Device shall inform the dealer or the owner, or both, of the manufacturer's (remanufacturer’s) minimum chassis specifications. 6.3 Mobile unit weight distribution. The installer shall be responsible for the weight distribution of the completed mobile unit in accordance with the requirements of the mobile unit and the applicable regulations. Allowance shall be made for the weight of fuel, operator(s), and readily removable tools and materials supplied by the dealer or owner. 6.4 Manuals. Upon delivery of the equipment to the dealer or owner, the installer shall provide the operator’s manuals, the parts and maintenance manuals, the Manual of Responsibilities provided by the manufacturer (remanufacturer) and three (3) copies of manuals for any auxiliary equipment added by the installer. 6.5 Installations. The installer shall comply with installation instructions provided by the manufacturer (remanufacturer). In the event the original manufacturer (remanufacturer) no longer exists, an equivalent entity may provide these instructions. The installer of a mobile unit shall, before the mobile unit is placed in operation, perform the stability test specified in 5.11.1 and the operational and visual tests in accordance with

requirements of 6.8.1 and 6.8.2. The installer shall comply with all requirements of Federal Motor Vehicle Safety Standards in effect at the time of installation. Certification as an alteration, intermediate or final manufacturer of a motor vehicle under the Federal Motor Vehicle Safety Standards is required. The travel height of the mobile unit shall be posted in a location that is readily visible to the vehicle operator. 6.6 Quality assurance. The installer shall have a quality assurance program which will ensure compliance with this Standard. 6.7 Welding. All welds made by the installer, whose failure could result in motion of the platform(s) shall meet the current Structural Welding Code ANSI/AWS D1.1 – 2004 and ANSI/AWS D1.2 – 2003. The installer shall establish applicable welding quality assurance procedures for all weldments. 6.8 Mechanical tests and inspection 6.8.1 Operational tests. Each mobile unit, upon installation, shall be tested by the installer in accordance with the manufacturer’s (remanufacturer’s) recommendations to the extent necessary to ensure compliance with the operational requirements of this section. Some examples are: Boom(s) elevating and lowering mechanism. Boom extension mechanism. Rotating mechanism. Stability tests (Reference section 5.11.1). Safety devices. 6.8.2 Visual inspection. A visual inspection of the finished unit shall be made to determine that the operational test has not produced any adverse effects such as cracked welds or permanent deformation. 6.9 Training. Whenever the installer delivers the mobile unit to a dealer or owner, he shall offer training in operation, inspection, and maintenance. 6.10 Record retention and dissemination 6.10.1 Record retention. 6.10.1.1 Certification. The installer of the Bridge Inspection and Maintenance Device and any entity

Page 14: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

26

accomplishing modifications which affect the stability of the mobile unit shall maintain records certifying compliance with requirements set forth in section 6.8.1 and 6.8.2 for the lifetime of the mobile unit. 6.10.1.2 Training, familiarization, annual or frequent inspection. Records of training, familiarization, annual or frequent inspections accomplished by the installer shall be retained for a minimum of four (4) years. 6.10.2 Record dissemination 6.10.2.1 Notification to manufacturer (remanufacturer). Within 30 days of delivery of a mobile unit, the installer shall provide the following information to the manufacturer (remanufacturer) of the Bridge Inspection and Maintenance Device: (1) Name and address of owner. (2) Model and serial number of the Bridge Inspection and

Maintenance Device. (3) Chassis specifications including manufacturer, model

and serial number. (4) Copy of certification (reference 6.10.1.1). (5) Date of delivery. 6.10.2.2 Notification to owners. Within 60 days of providing services, the installer shall provide the following information to the owner of the mobile device: (1) Copies of any frequent or annual inspections

performed. (2) Copies of repairs accomplished to the Bridge

Inspection and Maintenance Device. (3) Proof of training for an operator who successfully

completes training, including the name(s) of the trainee, the trainer, clear identifications of the make(s) and model(s) of Vehicle-Mounted Bridge Inspection and Maintenance Device(s), and date of training.

(4) When responsible for delivery, both the name of person providing familiarization and the person being familiarized.

6.10.2.3 Notification to user. Upon request, within 60 days after training, the installer shall provide the user with proof of training including: (1) Name(s) of successful trainee(s). (2) Name of entity providing training or retraining. (3) Name of the person(s) providing training. (4) Make(s) and model(s) of the Bridge Inspection and

Maintenance Device(s) on which trained. (5) Date of training.

7 Responsibilities of Dealers 7.1 General responsibilities. The dealer shall comply with the requirements of this section. 7.2 Basic principles. Sound principles of safety, training, inspection, maintenance, application, and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the training of operators, in maintenance, application, safety provisions and operation of the mobile unit with due consideration of the knowledge that the Bridge Inspection and Maintenance Device will be carrying personnel. 7.3 Manuals. 7.3.1 Machine manual(s). The dealer shall keep and maintain a copy(ies) of the : (1) Operating manual. (2) Maintenance manual. (3) Parts manual. (4) Repair manual. (5) Manuals for any auxiliary equipment added by an

installer who is not the manufacturer (remanufacturer) of the Bridge Inspection and Maintenance Device.

The operating manuals and maintenance manual shall be provided with each rental, lease or sale delivery and shall be stored in the weather resistant storage location on the Bridge Inspection and Maintenance Device. Manual(s) are considered an integral part of the Bridge Inspection and Maintenance Device and are vital to communicate necessary safety information to owners, users and operators. In addition, repair and parts manuals should be provided with each sale delivery. 7.3.2 Other manuals. The current Manual of Responsibilities for Installers, Dealers, Owners, Users, Operators, Lessors, Lessees, and Brokers of Vehicle-Mounted Bridge Inspection and Maintenance Devices shall be provided and stored in the weather resistant storage location.

7.4 Pre-delivery preparation. Prior to each delivery by sale, unless sold “as is”, lease, rental, demonstration, or any form of beneficial use, the mobile unit shall be:

Page 15: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

27

(1) Serviced and adjusted to the manufacturer’s (remanufacturer’s) requirements.

(2) Given a pre-start inspection as detailed in section 9.4.3.

7.5 Maintenance, inspection and repair. 7.5.1 Maintenance. When a dealer accomplishes preventive maintenance on the Vehicle-Mounted Bridge Inspection and Maintenance Device, it shall be in accordance with the manufacturer’s (remanufacturer’s) recommendations and based on the environment and severity of use. 7.5.2 Inspection. When the dealer accomplishes frequent and annual inspections, they shall be accomplished in accordance with the manufacturer’s manuals. 7.5.3 Repairs. Repairs accomplished to correct malfunctions and problems shall be in accordance with the manufacturer’s (remanufacturer’s) manuals and instructions. 7.6 Maintenance safety precautions. Before adjustments and repairs are started on a mobile unit, the following precautions shall be taken as applicable: (1) Power plant stopped and starting means rendered

inoperative. (2) All controls in the "Off” position and all operating

systems secured from inadvertent motion by brakes, blocks, or other means.

(3) Positioning assembly and platform shall be positioned as appropriate to accomplish required repairs and adjustments. Blocking, cribbing, and the utilization of safety props or latches, as applicable and as prescribed by the manufacturer, shall be accomplished.

(4) Hydraulic oil pressure relieved from all hydraulic systems before loosening or removing hydraulic components.

7.7 Replacement parts. When parts or components are replaced, they shall be identical or equivalent to original mobile unit parts or components.

7.8 Training. The dealer shall offer appropriate training to facilitate compliance by owners, users, and operators

with requirements set forth in this standard regarding the inspection, maintenance, use, application, and operation of the Bridge Inspection and Maintenance Device. 7.9 Familiarization on delivery. Upon delivery by sale, lease, rental or any form of use, the dealer shall have the responsibility with the person designated by the receiving entity for accepting the mobile unit to: (1) Identify the weather resistant location for manual

storage. (2) Confirm the manuals, as specified by the manufacturer

(remanufacturer), are on the Bridge Inspection and Maintenance Device.

(3) Review control functions. (4) Review safety devices specific to the Bridge Inspection

and Maintenance Device being delivered. (5) Review the operational limits of the Bridge Inspection

and Maintenance Device being delivered. 7.10 Dealer as user. Whenever a dealer directs or authorizes an employee to operate a mobile unit [driving, deploying (or configuring the mobile unit for travel), inspecting, sales demonstrations, or any form of use], the dealer shall assume the responsibilities of users as specified in Section 9 of this Standard. All personnel authorized to operate the mobile unit shall have been: (1) Trained. (2) Familiarized with the mobile unit to be operated. (3) Made aware of the responsibilities of operators as

outlined in Section 10 of this Standard. 7.11 Assistance to owners and users. If a dealer is unable to answer an owner's or user's question(s) relating to rated capacity, intended use, maintenance, repair, inspection, or operation of the Bridge Inspection and Maintenance Device, the dealer shall obtain the proper information from the manufacturer (remanufacturer) or a qualified person if the manufacturer (remanufacturer) is no longer in business and provide that information to the owner or user.

7.12 Record retention and dissemination

7.12.1 Record retention. The dealer shall retain the following records for at least 4 years:

Page 16: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

28

(1) Name and address of the purchaser of each Bridge Inspection and Maintenance Device or mobile unit by serial number.

(2) Date of delivery. (3) Records of the pre-delivery preparation performed

prior to each delivery. (4) Record of frequent and annual machine inspections

accomplished. (5) Records of repairs accomplished to correct

malfunctions and problems. (6) Name of the person(s) trained. (7) Name of the person(s) providing the training. (8) Date of training. (9) Name of person(s) receiving familiarization with the

mobile unit upon each delivery. (10) Name of person(s) providing the familiarization with

the mobile unit upon each delivery. 7.12.2 Proof of training. The dealer should provide trainees who successfully complete training a means to evidence they are trained. The dealer shall provide such proof if requested by trainee. The document evidencing training shall include the following information: (1) Name of trainee. (2) Name of entity providing training or retraining. (3) Name of trainer(s). (4) Clear identification of the make(s) and model(s) of

Vehicle-Mounted Bridge Inspection and Maintenance Device(s) on which the operator was trained.

(5) Date of training. 7.12.3 Record dissemination. Upon request, the dealer, within 60 days of performing the service, shall provide the following information: (1) To the owner of the mobile unit, a copy of frequent or

annual inspections performed. (2) To the owner of the mobile unit, a copy of repairs

accomplished. (3) To a user, proof of training for an operator who

successfully completes training, including name of trainer and date of training.

(4) To a user, the name of the person(s) receiving familiarization upon delivery of the mobile unit.

7.13 Modifications. Modification, alteration or remanufacture of a mobile unit shall be made only with

prior written permission of the manufacturer (remanufacturer). Should the original manufacturer (remanufacturer) no longer exist, a qualified person may approve such modifications. 7.14 Accessories/attachments. Only attachments and accessories approved by the manufacturer (remanufacturer) shall be installed and used on the mobile unit. The assemblage and use of such accessories and attachments shall only be accomplished with properly trained personnel. All applicable manuals shall be provided and stored in the manual storage location provided on the mobile unit. 7.15 Safety bulletins. The dealer shall comply with safety related bulletins as received from the manufacturer, (remanufacturer) or installer. 7.16 Responsibilities upon sale. When the mobile unit or Bridge Inspection and Maintenance Device is sold, the dealer: (1) Shall, unless the mobile unit is sold “as is”, perform

pre-delivery inspection, service and adjustment of the mobile unit in accordance with the manufacturer’s (remanufacturer’s) instructions.

(2) Shall, upon delivery, ensure the operating and maintenance manuals are conveyed to the owner.

(3) Shall, upon delivery, provide a copy of the current Manual of Responsibilities for Vehicle-Mounted Bridge Inspection and Maintenance Devices.

(4) Shall, within sixty (60) days of sale, provide repair and parts manuals.

(5) Shall, within sixty (60) days of the sale, notify the manufacturer (remanufacturer) or its successor (if existing) of the sale, providing the full name and address of the purchaser.

(6) Shall, if the mobile unit is used, accomplish an annual machine inspection prior to delivery and provide a copy to the purchaser within sixty (60) days of the sale.

(7) Shall, upon delivery, familiarize the person designated by the receiving entity with the mobile unit being acquired.

8 Responsibilities of Owners

Page 17: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

29

8.1 General. The owner shall comply with the requirements of this section. 8.2 Basic principles. Sound principles of safety, training, inspection, maintenance, application, and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of the responsibilities of owners with due consideration of the knowledge that the Bridge Inspection and Maintenance Device platform will be carrying personnel. 8.3 Responsibilities upon purchase. Upon purchase of the Bridge Inspection and Maintenance Device, the buyer: (1) Shall ensure the operating and maintenance manuals

have been received. (2) Shall acquire repair and parts manuals within sixty

days (60) of acquisition. (3) Shall within sixty days (60) of acquisition of the

mobile unit provide the manufacturer (remanufacture) or its successor with the full name and address of the buyer along with the model and serial number of the Bridge Inspection and Maintenance Device acquired.

(4) Shall, if the Bridge Inspection and Maintenance Device is used, ensure that frequent and annual inspections are current and all safety-related repairs have been made.

(5) Shall become familiar with and conform with the responsibilities of owners as set forth in the current Manual of Responsibilities for Vehicle-Mounted Bridge Inspection and Maintenance Devices.

(6) Shall become familiar with and conform with federal and state laws and regulations applicable to the ownership and operation of the mobile unit.

8.4 Manuals 8.4.1 Machine manual(s). Owners shall provide a copy(ies) of the operating and maintenance manual(s) with each rental, lease, or sales delivery by ensuring they are properly stored in the weather resistant location that is a part of the mobile unit. The manual(s) is considered an integral part of the mobile unit and is vital to communicate necessary safety information to owners, users and operators. In addition, repair and parts manuals should be provided with each sale delivery.

8.4.2 Manual of Responsibilities. The current Manual of Responsibilities for Installers, Dealers, Owners, Users, Operators, Lessors, Lessees, and Brokers of Vehicle-Mounted Bridge Inspection and Maintenance Devices shall be provided and stored in the weather resistant storage location. 8.5 Inspection, maintenance and repair 8.5.1 Initial inspection and tests. Prior to initial use, all new, modified or remounted Bridge Inspection and Maintenance Devices shall be inspected and tested to ensure compliance with the provisions of this Standard. Initial inspection and tests as detailed in section 6.8 of this Standard shall be performed and certified by the manufacturer, remanufacturer, installer or an equivalent entity. 8.5.2 Frequent and annual inspections. The owner shall arrange for frequent and annual inspections of the Bridge Inspection and Maintenance Device to be performed in accordance with the recommendations of the manufacturer (remanufacturer) and as required by Sections 8.3 (4), 8.7 and 8.8 of this Standard. All safety related malfunctions and problems identified in the inspection shall be corrected before the Bridge Inspection and Maintenance Device is returned to service.

8.5.3 Maintenance. The owner of a mobile unit shall arrange for the maintenance specified in this standard to be properly performed on a timely basis. The owner shall establish a preventive maintenance program in accordance with the manufacturer’s (remanufacturer’s) recommendations and the environment and severity of use of the mobile unit. 8.5.4 Repairs. When the mobile unit is damaged or in need of repair, all safety related malfunctions and problems identified shall be corrected before the Bridge Inspection and Maintenance Device is returned to service. 8.6 Predelivery preparation. Prior to each delivery by sale, unless sold “as is”, lease, rental, demonstration, or any form of beneficial use, the mobile unit shall be: (1) Serviced and adjusted in accordance with the

manufacturer’s (remanufacturer’s) instructions. (2) Given a pre-start inspection as detailed in section

9.4.3.

Page 18: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

30

8.7 Frequent inspection. The owner of a mobile unit shall ensure a frequent inspection is performed in accordance with the manufacturer’s (remanufacturer’s) instructions on a Bridge Inspection and Maintenance Device: (1) That has been in service for three (3) months or two

hundred (200) hours, whichever comes first. (2) Prior to operating after the unit has been out of service

for a period longer than three months. (3) Purchased used. This inspection shall be

accomplished prior to the mobile unit being placed in service unless it is determined the frequent and annual inspections are current.

The inspection shall be made by a person qualified as a mechanic on the specific make and model of the mobile unit or one having similar characteristics. The inspection shall be in accordance with items specified by the manufacturer (remanufacturer) for a frequent inspection and shall include, but not be limited to, the following: (1) All functions and their controls for speed(s)

smoothness, and limits of motion; (2) Base controls including the provisions for overriding

of platform controls; (3) All chain and cable mechanisms for adjustment and

worn or damaged parts; (4) All emergency and safety devices; (5) Lubrication of all moving parts, inspection of filter

element(s), hydraulic oil, engine oil, and coolant as specified by the manufacturer (remanufacturer);

(6) Visual inspection of structural components and other critical components such as fasteners, pins, shafts and locking devices;

(7) Placard, warnings and control markings; (8) Ensure the operating and maintenance manuals and the

current Manual of Responsibility for the Vehicle-Mounted Bridge Inspection and Maintenance Device are in the weather resistant storage location;

(9) Additional items specified by the manufacturer (remanufacturer).

The owner shall not place the mobile unit into service until all safety related malfunctions and problems have been corrected. The name and signature of the person(s) accomplishing the inspection, a description of any deficiencies found, any corrective action accomplished,

including the date, identification, and signature of the person(s) performing any required repairs shall be recorded [reference 8.16.1 (1)]. 8.8 Annual inspection. The owner of a mobile unit shall ensure that an annual inspection is performed on the Bridge Inspection and Maintenance Device no later than twelve (12) months from the date of the prior annual inspection or after 1,000 hours of operation (from prior annual inspection) whichever occurs first. The inspection shall be performed by a person(s) qualified as a mechanic on the specific make and model of the Bridge Inspection and Maintenance Device or one having similar characteristics. The inspection shall be in accordance with items specified by the manufacturer (remanufacturer) for an annual inspection. Such items shall include but not necessarily be limited to: (1) Structural members for deformation, cracks or

corrosion; (2) Parts, such as pins, bearings, shafts, gears, rollers,

locking devices, chains, chain sprockets, wire ropes, and sheaves for wear, cracks or distortion;

(3) Hydraulic and pneumatic relief valve settings; (4) Hydraulic system for proper oil level; (5) Hydraulic and pneumatic fittings, hoses, and tubing

for evidence of leakage, abnormal deformation, or excessive abrasion;

(6) Compressors, pumps, motors and generators for loose fasteners, leaks, unusual noises or vibrations, loss of operating speed, and excessive heating;

(7) Hydraulic and pneumatic valves for malfunction and visible cracks in the external valve housing, leaks, and sticking spools;

(8) Hydraulic and pneumatic cylinders and holding valves for malfunction and visible damage;

(9) Hydraulic and pneumatic filters for cleanliness and the presence of foreign material in the system indicating other component deterioration;

(10) Electrical systems and components for deterioration or wear including those not readily visible on a frequent inspection;

(11) Performance test of all boom movements; (12) Performance test of all interlocks; (13) Condition and tightness of bolts and other fasteners; (14) Welds, as specified by the manufacturer; (15) Legible and proper markings of controls, ratings, and

instructions;

Page 19: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

31

(16) Ensure operating and maintenance manuals and the current Manual of Responsibilities for the Vehicle-Mounted Bridge Inspection and Maintenance Device are in the weather resistant storage location.

Prior to operation, all safety related malfunctions and problems identified shall be corrected and further inspection, if necessary, shall be accomplished. The name and signature of the person(s) accomplishing the inspection, a description of any deficiencies found, any corrective action accomplished, including the date, identification, and signature of the person(s) performing any required repairs shall be recorded [reference 8.16.1 (1)]. 8.9 Maintenance safety precautions. Before adjustments and repairs are started on a mobile unit, the following precautions shall be taken as applicable: (1) Power plant stopped and starting means rendered

inoperative. (2) All controls in the "off” position and all operating

systems secured from inadvertent motion by brakes, blocks, or other means.

(3) Positioning assembly and platform shall be positioned as appropriate to accomplish required repairs and adjustments. Blocking, cribbing, and the utilization of safety props or latches, as applicable and as prescribed by the manufacturer, shall be accomplished.

(4) Hydraulic oil pressure relieved from all hydraulic systems before loosening or removing hydraulic components.

8.10 Replacement parts. When parts or components are replaced, they shall be identical or equivalent to the original mobile unit parts or components. 8.11 Maintenance training. The owners shall train their maintenance personnel in the inspection and maintenance of the Bridge Inspection and Maintenance Device in accordance with the manufacturer’s (remanufacturer’s) recommendations and sections 8.5 through 8.10 of this Standard, prior to directing their employees to accomplish this work. Note: Owners may outsource inspections and maintenance to a qualified entity or individual.

8.12 Training 8.12.1 Operator training. Whenever an owner directs or authorizes an employee to operate a mobile unit (driving, deploying, configuring for travel, inspecting or any form of use) the owner shall assume the responsibilities of the user as specified in Section 9 of this Standard and shall ensure the person has been: (1) Trained. (2) Familiarized with the mobile unit to be operated. (3) Made aware of the responsibilities of operators as

outlined in Section 10 of this Standard. 8.12.2 Assistance to user. Upon request by the user, when an owner leases, rents or provides a mobile unit for any form of beneficial use, the owner at that time shall offer to do training or advise the user where training may reasonably be secured. 8.13 Familiarization upon delivery. Upon delivery for lease, rental or any form of beneficial use, the owner shall have the responsibility with the person designated by the receiving entity for accepting the mobile unit to: (1) Identify the weather resistant compartment for manual

storage. (2) Confirm the manuals, as specified by the manufacturer

(remanufacturer), are on the Bridge Inspection and Maintenance Device.

(3) Review control functions with the operator(s) or person(s) designated by the user.

(4) Review safety devices specific to the Bridge Inspection and Maintenance Device being delivered.

(5) Review the operational limits of the Bridge Inspection and Maintenance Device.

8.14 Owner as user. Whenever an owner directs or authorizes an employee to operate a mobile unit [driving, deploying (or configuring the mobile unit for travel), inspecting, sales demonstrations, or any form of use], the owner shall assume the responsibilities of users as specified in Section 9 of this standard. All personnel authorized to operate the mobile unit shall have been: (1) Trained. (2) Familiarized with the mobile unit to be operated.

Page 20: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

32

(3) Made aware of the responsibilities of operators as outlined in Section 10 of this Standard.

8.15 Assistance to users and operators. If an owner is unable to answer a user’s or operator’s question(s) relating to rated capacity, intended use, maintenance, repair, inspection, or operation of the Bridge Inspection and Maintenance Device, the owner shall obtain the proper information from the manufacturer (remanufacturer) or a qualified person if the manufacturer (remanufacturer) is no longer in business and provide that information to the owner or user.

8.16 Record retention and dissemination

8.16.1 Record retention. The owner shall date and retain the following records for at least 4 years: (1) Written records of the frequent and annual inspections

and repairs performed. The record shall include deficiencies found, corrective action accomplished and identification of the person(s) performing the inspection and repairs.

(2) Written records of repairs accomplished on the Bridge Inspection and Maintenance Device. The records shall include corrective action accomplished and identification of the person(s) performing the repairs.

(3) Pre-delivery preparation performed prior to each delivery.

(4) Name of the person(s) trained. (5) Name of person(s) providing training. (6) Name of person(s) receiving familiarization upon

delivery, unless the individual has been provided with familiarization on the same model, or one having characteristics consistent with the one being delivered, within the prior 90 days.

(7) Name of person(s) providing familiarization upon delivery.

(8) Upon sale, the make, model, and serial number of the mobile unit, the name and address of the purchaser, and date of delivery.

8.16.2 Proof of training . Owners providing training should provide successful trainees a means to evidence their training and shall provide such proof if requested by the trainee. The document evidencing training shall include the following information:

(1) Name of trainee. (2) Name of entity providing training or retraining. (3) Name of trainer(s). (4) Clear identification of the make(s) and model(s) of

Vehicle-Mounted Bridge Inspection and Maintenance Device(s) on which the operator was trained.

(5) Date of Training 8.16.3 Record dissemination. Upon request, an owner accomplishing inspections, training and/or familiarization shall provide the following to a user: (1) Proof of training for an operator, including the

information outlined in Section 8.16.2 (2) The name of the person(s) receiving familiarization

upon delivery of the mobile unit. (3) Proof annual and frequent inspections are current. (4) Verification all safety related repairs required were

accomplished prior to the mobile unit being placed back into service

8.17 Modifications/remounting. Only modifications approved in writing shall be accomplished. If modifications made alter the stability, capacity, operation and maintenance requirements, all instructional markings shall be changed accordingly and appropriate changes shall be incorporated in the operator’s and maintenance manuals. In no case shall the safety factors be reduced below those specified in this Standard or below the manufacturer’s (remanufacturer’s) designed safety factors, whichever are greater. Remounting of a Bridge Inspection and Maintenance Device shall be accomplished according to written instructions provided by the manufacturer (remanufacturer). Should the original manufacturer (remanufacturer) not exist, a qualified person may approve required modification(s) and provide written instructions regarding remounting. Reference section 6, Responsibilities of Installer. 8.18 Accessories/Attachments. Only attachments or accessories approved by the manufacturer (remanufacturer) shall be installed and used on the Bridge Inspection and Maintenance Device. The assemblage and

Page 21: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

33

use of such accessories and attachments, including scaffolding or suspended cages, shall only be accomplished with properly trained personnel. Applicable installation and operating manuals shall be stored in the manual storage location provided on the mobile unit. 8.19 Weight distribution. Changes in loading or additions made to mobile units after the final acceptance that affect weight distribution shall meet applicable regulations by governmental agencies. In no case shall axle loads of the fully loaded vehicle when in the transit configuration exceed the gross axle weight ratings (GAWR) assigned by the manufacturer. 8.20 Safety bulletins. The owner shall comply with safety-related bulletins as received from the manufacturer (remanufacturer), installer or the dealer. 8.21 Responsibilities upon sale. Upon sale of the mobile unit, the seller shall: (1) Unless the mobile unit is sold “as is,” perform pre-

delivery inspection, service, and adjustment of the mobile unit in accordance with the manufacturer’s (remanufacturer’s) instructions.

(2) Upon delivery, ensure the operating and maintenance manuals are conveyed to the new owner.

(3) Upon delivery, provide a copy of the current Manual of Responsibilities for Installers, Dealers, Owners, Users, Operators, Lessors, Lessees, and Brokers of Vehicle-Mounted Bridge Inspection and Maintenance Devices.

(4) Provide repair and parts manuals to the new owner. (5) Upon request of the new owner, offer training, or

advise where training may reasonably be obtained. 8.22 Owner as a dealer. When an owner is likewise a dealer for the mobile unit, the responsibilities of dealers as specified in Section 7 shall also apply. 9 Responsibilities of Users 9.1 General. The user shall comply with all applicable sections of this Standard. 9.2 Basic principles. The information in this standard must be supplemented by good job management, safety

control, and the application of sound principles of safety, training, inspection, maintenance, application, and operation, consistent with all data available regarding the parameters of intended use and expected environment. Since the user has direct control over the application and operation of the mobile unit, conformance with good safety practices in this area is the responsibility of the user and all operating personnel. Decisions on the use and operation of the Bridge Inspection and Maintenance Device must always be made with due consideration for the fact that the platform will be carrying personnel whose safety is dependent on those decisions. 9.3 Manuals 9.3.1 Machine manuals. Users shall keep and maintain a copy(ies) of the operating and maintenance manual(s) in the weather resistant storage location provided by the manufacturer (remanufacturer). The manual(s) is considered an integral part of the mobile unit. 9.3.2 Manual of Responsibilities. The user shall become familiar with and conform with the responsibilities of users set forth in the current Manual of Responsibilities for Installers, Dealers, Owners, Users, Operators, Lessors, Lessees, and Brokers for Vehicle-Mounted Bridge Inspection and Maintenance Devices and shall ensure a copy is provided and stored in the weather resistant storage location. 9.4 Inspection and maintenance. Users shall ensure qualified personnel accomplish the inspection, maintenance, and repair of the mobile unit in compliance with provisions of this Standard and as required by the manufacturer (remanufacturer). The frequency of inspection and maintenance shall be in accordance with the manufacturer’s (remanufacturer’s) recommendations and be compatible with operating conditions and the severity of the operating environment. Bridge Inspection and Maintenance Devices that are not in proper operating condition shall be immediately removed from service until repaired.

9.4.1 Frequent inspection. Users of a Bridge Inspection and Maintenance Device shall ensure that frequent inspections are conducted as outlined in section 8.7 of this Standard.

Page 22: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

34

9.4.2 Annual inspection. Users of a Bridge Inspection and Maintenance Device shall ensure that annual inspections are conducted as outlined in section 8.8 of this Standard.

9.4.3 Pre-start inspection. Users of a mobile unit shall ensure a pre-start inspection is given prior to use each day or at the beginning of each shift. The visual and functional test will include, but not be limited to the following: (1) Operating and emergency controls. (2) Safety devices. (3) Placards, warnings, control markings, and operating

manual(s). (4) The communication system(s). (5) Guardrail system. (6) Air, hydraulic and fuel systems for observable

deterioration and leakage. (7) Cables and wiring harness. (8) Loose or missing parts. (9) Structural components of the Bridge Inspection and

Maintenance Device for deformation, cracks or corrosion.

(10) Tires and wheels. (11) Outriggers, stabilizers, and other structures. (12) Vehicle or chassis components. (13) Items specified by the manufacturer. The discovery during the pre-start inspection of any safety related defect shall immediately be reported and corrective action shall be taken prior to continued operation.

9.4.4 Maintenance safety precautions. Before adjustments and repairs are started on a mobile unit the following precautions shall be taken as applicable: (1) Power plant stopped and starting means rendered

inoperative. (2) All controls in the "Off” position and all operating

systems secured from inadvertent motion by brakes, blocks, or other means.

(3) Positioning assembly and platform shall be positioned as appropriate to accomplish required repairs and adjustments. Blocking, cribbing, and the utilization of safety props or latches, as applicable and as prescribed by the manufacturer, shall be accomplished.

(4) Hydraulic oil pressure relieved from all hydraulic systems before loosening or removing hydraulic components.

(5) Precautions specified by the manufacturer (remanufacturer) shall be complied with.

9.5 Replacement parts. When parts or components are replaced, they shall be identical or equivalent to original mobile unit parts or components. 9.6 Operator training and retraining. Whenever a user directs or authorizes an individual to operate a mobile unit the user shall ensure the person has been: (1) Trained before being assigned to operate the Bridge

Inspection and Maintenance Device. (2) Familiarized with the Bridge Inspection and

Maintenance Device to be operated. (3) Made aware of responsibilities of operators as

outlined in Section 10 of this Standard. (4) Retrained, if necessary, based on the user’s

observation and evaluation of the operator. 9.7 Familiarization before use. The user shall permit only properly trained personnel to operate a mobile unit. The user shall ensure that before use the operator is familiar with the model of the Bridge Inspection and Maintenance Device to be operated, and specifically: (1) Knows where the weather resistant location for

manual storage is located. (2) Confirms the operating and maintenance manuals

supplied by the manufacturer are stored in the weather resistant compartment and is familiar with the operating and safety manuals.

(3) Understands all control functions, placards and warnings.

(4) Is aware of and understands all safety devices specific to the model Bridge Inspection and Maintenance Device being used.

(5) Has reviewed the operational limits of the Bridge Inspection and Maintenance Device.

9.8 Workplace inspection. Before the mobile unit is used and during use, the user shall direct the operator to check the area in which the mobile unit is to be used for limits and conditions for operation, including possible hazards such as but not limited to those listed in section 10.6:

Page 23: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

35

(1) Traffic control. All signing requirements and placement of appropriate warning signs and/or the employment of signal/flag personnel on the support structure and shall be in accordance with: (a) Instructions provided by the owner of the

support structure, and/ or (b) Federal, state and local ordinances addressing

traffic control provisions covering lane closure procedures.

(2) Time limits of operation. (3) Traffic both above and beneath the support

structure, including trains, water craft, and vehicles. (4) High voltage lines – both above the support

structure and beneath (reference 9.10.6). (5) Gas transmission lines – both above the support

structure and beneath. (6) Drop-offs, holes or bumps in the support structure

surface, including those concealed by water, ice, mud, etc.

(7) Obstructions on the support structure surface, such as light poles.

(8) Debris. (9) Hazardous location (reference 10.10.11). (10) Wind and weather conditions. (11) Presence of unauthorized persons. (12) Overhead obstruction. (13) Adequacy of support structure and surface to

withstand all loads imposed by the mobile unit in all operating configurations, including loads imposed by any outriggers and stabilizers employed.

(14) Grade and super elevation of support structure surface.

(15) Other possible unsafe conditions. 9.9 During operation. The mobile unit shall be used in accordance with the standard. The user shall direct his operating personnel and supervise their operation to ensure the following is adhered to prior to each movement of the mobile unit and each repositioning of the platform: (1) Proper traffic control arrangements have been

provided for. Prior to stationing the mobile unit on the support structure, warning and signing requirements, and/or the use of signal/flag personnel shall be in accordance with: (a) Instructions provided by the owner of the

support structure, and/ or

(b) Federal, state, and local ordinances addressing traffic control provisions covering lane closure procedures.

(2) The mobile unit is operated within the limits specified by the manufacturer regarding grade and super elevation.

(3) The outriggers, stabilizers, extendable axles, or other stability enhancing means, are used as required by the manufacturer.

(4) The guardrails are installed and access gates or openings are closed per manufacturer’s instructions.

(5) The load and its distribution on the platform and any platform extension(s) are in accordance with the manufacturer’s rated workload for that specific configuration.

(6) There is adequate clearance from overhead obstructions.

(7) The minimum approach distances (M.A.D.) to energized power lines and parts as covered by CFR 1910.333 (c) are maintained.

(8) Personal fall protection equipment (PFPE) (reference 9.10.1.1, and 9.10.1.2) is properly utilized.

(9) Personal protective equipment (PPE) appropriate for the work site condition(s) is properly utilized (reference 9.10.7).

(10) The precautions defined in sections 9.4, 9.8, 9.9, 9.10, 9.11, and 9.12 are followed during the operation of the mobile unit.

(11) Only manufacturer (remanufacturer) approved scaffolding shall be used on the platform and installation and use shall be in accordance with the manufacturer’s (remanufacturer’s) instructions. When employed, no movement shall be accomplished with personnel stationed above the platform floor.

(12) Under all travel conditions, the operator shall limit travel speed in accordance with conditions of the support surface, congestion, and slope.

9.10 Operator warnings and instructions. The user shall direct personnel operating the mobile unit to be in compliance with the provisions set forth in this standard. The user shall monitor their performance and supervise their work to ensure the use, application and operation of the mobile unit is in conformance with the provisions set forth in section 10 of this Standard, warn personnel of potential hazards, provide means to protect against

Page 24: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

36

identified hazards, and explain the potential consequences of not following proper operating guidelines. Instructions and guidelines regarding proper operation shall include, but not necessarily be limited to the following issues and subjects: 9.10.1 Fall protection. Principal fall protection is provided by the guardrail system. The user shall direct and monitor the operator to ensure that all components of the guardrail system are in place. 9.10.1.1 Platform (bucket/basket) less than fifty (50) sq. ft. The user shall direct and monitor occupants of the work platform to ensure that they wear a personal fall arrest system (attached to lanyard) to protect against the potential effects of ejection or a fall restraint system to prevent free fall. Election of systems: The user may elect to use either a restraint or an arrest system. (1) Fall restraint systems - an anchorage, belt or harness

and a lanyard which prevent free fall. These systems are arranged to keep occupants in the platform in the event of dynamic forces which might cause ejection. (a) Occupants shall use a restraint system to keep the

occupant(s) within the platform. (b) Restraint systems may include either belts or

harnesses and do not include arresting or deceleration devices.

(2) Fall arrest system - an anchorage, full body harness and a lanyard used to arrest an employee in a fall from a Bridge Inspection and Maintenance Device. Such systems allow a fall over the guardrail system. The force applied to the body shall be limited to 1800 lbs. (8,000N).

(3) A fall arrest system shall allow workers to move around the platform but provide a minimum of lanyard slack.

(4) A fall arrest system for Bridge Inspection and Maintenance Devices shall include a lanyard and full body harness. A deceleration device if used will not allow a fall further than that required to arrest the fall without exceeding 1800 lbs. (8,000N) of force on the worker. (5) Access to systems. Fall arrest systems, beyond the anchorage, are not part of the Bridge Inspection and Maintenance Device. Upon making an election as to which system to employ, the user shall ensure all personnel requiring the use of the system have access to acquiring a system.

9.10.1.2 Platforms of or exceeding fifty (50) sq. ft. The user shall provide work rules concerning the use of personal fall protection equipment (PFPE), taking into account the application, the environment, and the number of personnel working on the platform and assure access to acquiring personal fall protection equipment (PFPE) is provided. 9.10.2 Slope and grade. The mobile unit shall not be operated in any manner on grades, side slopes or ramps exceeding those for which the mobile unit is rated by the manufacturer (remanufacturer). 9.10.3 Deployment of stability enhancing means. Outriggers, stabilizers, extendible axles, oscillating axles or other stability enhancing means shall be deployed and locked into place as required by the manufacturer (remanufacturer). 9.10.4 Guardrails system. Guardrails shall be installed and positioned, and access gates or openings shall be closed per the manufacturer's (remanufacturer’s) instructions. 9.10.5 Distribution of load. The load and its distribution on the platform and any platform extension(s) shall be in accordance with the manufacturer's (remanufacturer’s) rated workload for that specific configuration. 9.10.6 Electrocution hazard (1) Except where electrical power lines have been de-

energized and visibly grounded at the point of work, or where insulating barriers have been erected to prevent physical contact with the lines, the user shall ensure all applicable safety related work practices intended to prevent electric shock covered by the Code of Federal Regulations (CFR) 1910.333 shall be defined and explained to the operator by a qualified person. In particular, such person shall direct the operator, commensurate with the operator’s qualifications, to maintain the appropriate minimum approach distance (MAD) from energized power lines and parts covered by CFR 1910.333 (c).

(2) If cage-type boom guards, insulating links, or proximity warning devices are used on Bridge Inspection and Maintenance Devices, the operator shall operate the Bridge Inspection and Maintenance Devices per the requirements of (1) above, even if cage-type boom guards, insulating links, or proximity

Page 25: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

37

warning devices are used for any reason including laws or regulations. In view of the complex, invisible, and lethal nature of the electrical hazards involved, and to lessen the potential of false security, the limitations of such devices, if used, shall be understood by the operating personnel. All such devices shall be tested in the manner and at the intervals prescribed by the manufacturer of the device. Compliance with (1) above is the recommended practice of this standard in determining permissible proximity of the mobile unit and any of its components (deployed positioning assembly and/or platform) to energized electrical power lines.

(3) Before the commencement of operation near electrical power lines, the person responsible for the job shall notify the owners of the electrical power lines or their authorized representatives, provide them with all pertinent information and request their cooperation in minimizing risks associated with operating in proximity to such lines.

(4) Any electrical power line shall be considered to be energized, unless and until: (a) The person owning such line or the electrical

utility authorities verifies the line is de-energized and grounded.

(b) Alternate procedures set forth in writing provide protection.

(5) Exceptions to the procedure outlined in (4) above, if approved by the owner of the electrical power lines, may be granted by the administrative or regulatory authority if the alternate procedure provides protection and is set forth in writing and communicated to the person(s) in charge of the work site.

(6) The Standard calls for markings, visible to a passer-by, to be on the mobile unit warning it does not provide protection from contact with or proximity to an electrically charged conductor and that contact with the Vehicle-Mounted Bridge Inspection and Maintenance Device (or the chassis) may cause serious injury. When such markings are not visible to a passer-by on the support structure, signs warning that electrocution or serious bodily injury may occur unless a minimum clearance of 10 ft. is maintained between the mobile unit and electrical power line(s) shall be provided to the operator with instructions to erect them on the support structure. Sufficient signs shall be provided to provide warnings on all sides of the mobile unit. These signs are considered important and the operator shall be instructed not to operate the mobile unit without their availability and erection

(installation) on the support structure. Greater clearances may be required for voltages higher than 50 kV. These signs shall be revised when local jurisdiction requires greater clearances.

9.10.7 Personal protective equipment (PPE). The user shall direct the operator to ensure all personnel properly wear personal protective equipment (PPE), such as hard hats, safety glasses. etc. to meet special work conditions as specified by the employer. 9.10.8 Personnel footing. Personnel shall maintain a firm footing on the platform floor while working thereon. Use of planks, ladders, or any other devices on the platform for achieving additional height or reach shall be prohibited, except for those accessories approved in writing by the manufacturer (remanufacturer). 9.10.9 Precaution for other moving equipment. When other moving equipment and vehicles are present, special precautions shall be taken to comply with local ordinances or safety standards established for the work place. Warnings such as, but not limited to, flags, roped off areas, flashing lights, and barricades shall be used. 9.10.10 Reporting problems or malfunctions. The user shall direct the operator to immediately report to his/her supervisor any problem(s) or malfunction(s) that become evident during operation. The user shall ensure all problems and malfunctions that affect the safety of operations shall be repaired prior to continued use. 9.10.11 Reporting potentially hazardous locations. The operator shall immediately report to his/her supervisor any potentially hazardous location(s) which become evident during operation. Any problems that might affect the safety of the operator shall be resolved prior to continued use. 9.10.12 Entanglement. Care shall be taken to prevent rope, electric cords and hoses from becoming entangled in the mobile unit. 9.10.13 Capacity limitations. The rated workload(s) of the mobile unit shall not be exceeded. 9.10.14 Work area. The user shall direct the operator to ensure the area surrounding the mobile unit is clear of personnel and equipment before deploying or re-cradling the platform.

Page 26: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

38

9.10.15 Fueling. The engine (if applicable) shall be shut down while fuel tanks are being filled. Fueling shall be done in a well-ventilated area free of flame, sparks, or other hazards that may cause fire or explosion. 9.10.16 Battery Charging. Batteries shall only be charged in a well ventilated area free of flame, sparks, or other hazards that may cause fire or explosion. 9.10.17 Improper platform support. Support of the platform in any working position shall not be dependent upon any other object(s) or structure(s). 9.10.18 Misuse as a crane. The mobile unit shall not be used as a crane unless it has been specifically designed and rated for that purpose. 9.10.19 Unusual operating support conditions. The mobile unit shall not be operated from a position on trucks, trailers, railway cars, floating vessels, scaffolds, or similar equipment unless the application is approved in writing by the manufacturer (remanufacturer). 9.10.20 Movement of chassis with platform(s) deployed. Before and during movement of the chassis, the user shall ensure the driver of the chassis complies with the following: (1) Be in constant communication with personnel on the

platform. (2) Avoid any travel that adversely affects the stability of

the mobile unit. (3) Maintain a safe distance from all obstacles. (4) Under all conditions, limit travel speed in accordance

with manufacturer's (remanufacturer’s) recommendations and work site conditions.

(5) Ensure all travel accomplished shall be within the traffic control and/or signaling device regulations as specified by the owner or governing body having jurisdiction over the support structure.

(6) Follows instructions provided by the manufacturer (remanufacturer).

If scaffolding is employed on the platform, no movement shall be accomplished with personnel stationed on the scaffold [reference 10.9 (11)]. 9.10.21 Working on scaffolding. When the project requires scaffolding to be attached to the platform, the user shall ensure:

(1) Only scaffold approved by the manufacturer (remanufacturer) of the Bridge Inspection and Maintenance Device is used,

(2) The scaffold is installed/erected in accordance with the manufacturer’s (remanufacturer’s) requirements,

(3) A dedicated two-way communication system between the occupant(s) on the scaffold and personnel on the support structure is supplied and working properly. The communication system may either be voice-actuated or simply operated in the normal transmit mode at all times.

(4) There will be no movement of the platform when personnel are on the scaffold.

9.10.22 Stunt driving. Stunt driving and horseplay are prohibited. 9.10.23 Securing the mobile unit. The user shall direct the operator to implement means provided to protect against use by an unauthorized person(s). 9.10.24 Altering safety devices. Altering or disabling of interlocks or other safety devices shall be prohibited. 9.10.25 Vacating or entering a deployed Vehicle-Mounted Bridge Inspection and Maintenance Device. If permitted by the manufacturer (remanufacturer), personnel shall only exit or enter a platform when deployed by following the guidelines and instructions provided by the manufacturer (remanufacturer). 9.10.26 Modifications. Modification or alteration of the Vehicle-Mounted Bridge Inspection and Maintenance Device or the fabrication and attaching of frameworks, or the mounting of attachments for holding tools or materials onto the platform or the guardrail system shall only be accomplished with the prior written permission of the manufacturer (remanufacturer). 9.10.27 Assistance to the operator. The user shall direct the operator, if he/she encounters any suspected malfunction of the mobile unit, or any hazard or potentially unsafe condition relating to capacity, intended use or safe operation of the mobile unit, to cease operation of the mobile unit and request further information from the user. 9.10.28 Carrying materials (larger than the platform.) The user shall ensure that only tools and materials which

Page 27: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

39

are evenly distributed and can be safely handled by a person(s) working from the platform, are transported. 9.10.29 Requirements for personnel on the support structure surface. The minimum crew shall consist of two qualified operators. When the platform is deployed in an operating position, at least one qualified operator, knowledgeable in procedures for retrieval of personnel and/or the platform, shall be on the support structure at all times. A means of communication with the operator(s) on the platform shall be maintained at all times. 9.10.30 Protecting against unauthorized use. The user shall direct the operator not to use, rent, lease, or provide the mobile unit for any form of beneficial use unless so authorized. 9.10.31 Adequate support requirements. The user shall ensure the surface on which the mobile unit is being used is capable of sustaining the load(s) imposed while operating in any configuration the mobile unit can attain. 9.11 User as operator. If a user is also the operator of a mobile unit, the user shall have the responsibilities of operators specified in Section 10 of this Standard as well as responsibilities of users specified in Section 9 of this standard. 9.12 Shutdown of the mobile unit. The user shall authorize and direct the operating personnel to cease operation of the mobile unit in case of any suspected malfunctions of the mobile unit, or any hazard or potentially unsafe condition that may be encountered, and to request further information as to safe operation from the owner, dealer, or manufacturer before further operation of the mobile unit. 9.13 Record retention and dissemination. 9.13.1 Record retention. The user shall retain the following records for at least 4 years or as required by applicable regulations. (1) Name of entity providing training, name of trainer,

name of operator(s) trained or retrained, clear identification training covered Vehicle-Mounted

Bridge Inspection and Maintenance Device(s), and date of training.

(2) Date of familiarization, name of persons providing familiarization, and names of operator(s) provided familiarization.

(3) The user is responsible to ensure frequent and annual inspections of the Bridge Inspection and Maintenance Device are conducted (reference sections 8.7 and 8.8). When qualified employees of the user, or an entity other than the owner, accomplish these inspections the user shall retain records stating the date of the inspection, any deficiencies found, the corrective action recommended, and the name of the person(s) performing the inspections.

(4) When employees of the user or an entity other than the owner accomplish repairs on the mobile unit, the user shall maintain written records. The record shall include the date of repair, a description of the work accomplished, and identification of the person(s) performing the repair.

9.13.2 Record dissemination When the user directs personnel to accomplish frequent or annual inspections, not later than 60 days after the inspections, the appropriate records shall be provided to the owner of the mobile unit. When the user directs personnel to accomplish repairs on the Bridge Inspection and Maintenance Device, not later than 60 days after the repairs are accomplished, the appropriate records shall be provided to the owner. 9.13.3 Proof of training. Users providing training should provide successful trainees a means to evidence their training and shall provide such proof if such proof is requested by the trainee. The document evidencing training shall include the following information: (1) Name of trainee. (2) Name of entity providing training or retraining. (3) Name of trainer(s). (4) Clear identification of make(s) and the model(s) of

Vehicle-Mounted Bridge Inspection and Maintenance Device(s) on which the trainee was trained.

(5) Date of training. 9.14 Modifications. Modification or alteration of a mobile unit shall be made only with prior written

Page 28: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

40

permission of the owner and manufacturer (remanufacturer).

9.15 Accessories/attachments. Only accessories or attachments such as scaffolding and suspended cages approved by the manufacturer (remanufacturer) shall be employed. The assemblage and use of such accessories and attachments shall only be accomplished with properly trained personnel. Applicable installation and operating manuals shall be stored in the manual storage location provided on the mobile unit.

9.16 Safety bulletins. The user shall comply with safety related bulletins as received from the manufacturer (remanufacturer), installer, dealer or owner.

9.17 User as a dealer. When the user is also the dealer, the responsibilities of dealers as specified in Section 7 shall apply.

9.18 User as an owner. When the user is also the owner, the responsibilities of owners as specified in Section 8 shall apply.

10 Responsibilities of Operators

10.1 General. The operator shall comply with the requirements for operators set forth in this Standard. 10.2 Basic principles. The information in this standard shall be supplemented by good judgment, safety control, and caution in evaluating each situation. Operation of the mobile unit requires a work crew with at least two (2) qualified operators. Since the operators are in direct control of the mobile unit, conformance with good safety practices is the responsibility of the operators. The operators shall make decisions on the use and operation of the mobile unit with due consideration for the fact that their own safety as well as the safety of all personnel on the platform is dependent on those decisions. 10.3 Training and retraining 10.3.1 General training. Training shall cover/include general instructions regarding the pre-start inspection, application and operation of the mobile unit, including

recognition and avoidance of hazards associated with their operation. Such items covered shall include, but not necessarily be limited to, the following issues and requirements: (1) The purpose and use of manuals. (2) That operating manuals are an integral part of the

Bridge Inspection and Maintenance Device and must be stored properly in the weather resistant location when not in use.

(3) A prestart inspection. (4) Responsibilities associated with problems or

malfunctions affecting the operation of the mobile unit.

(5) Factors affecting stability. (6) The purpose of placards and decals. (7) Workplace inspection. (8) Safety rules and regulations. (9) Authorization to operate. (10) Operator warnings and instructions. (11) Proper use of personal protection equipment (PPE)

and personal fall protection equipment (PFPE). (12) Actual operation of the mobile unit. Under the

direction of a qualified person, the trainee shall operate the mobile unit for a sufficient period of time to demonstrate proficiency in the actual operation of the Bridge Inspection and Maintenance Device. Such training shall include knowledge for retrieval of personnel and/or the platform in the event of an emergency.

The operator must also be cognizant of any user’s special work instructions or work site conditions specified by the authority having jurisdiction. Such rules may include but not be limited to: (1) Traffic control. Instructions and training received

regarding signing requirements and placement of appropriate warning signs and/or the employment of signal/flag personnel on the support structure shall be followed in accordance with instructions provided by the owner of the support structure, or federal, state or local ordinances addressing traffic control provisions covering lane closure procedures.

(2) Time limits of operation. (3) Traffic both above and beneath the support

structure, including trains, water craft, and vehicles.

Page 29: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

41

(4) High voltage lines – both above the support structure and beneath (reference 10.10.6).

(5) Gas transmission lines – both above the support structure and beneath.

(6) Drop-offs, holes, or bumps in the support structure surface.

(7) Obstructions on the support structure surface, such as light poles.

(8) Debris. (9) Hazardous location (reference 10.10.11). (10) Wind and weather conditions. (11) Presence of unauthorized persons. (12) Overhead obstruction. (13) Adequacy of support structure and surface to

withstand all loads imposed by the mobile unit in all operating configurations, including loads imposed by any outriggers and stabilizers employed.

(14) Grade and super elevation of support structure surface.

(15) Other possible unsafe conditions. Operators, when assigned to operate a model(s) Bridge Inspection and Maintenance Devices they were not trained on, shall be familiarized with the mobile unit prior to operation. 10.3.2 Retraining. The operator shall be retrained, when so directed by the user, based on the user’s observation and evaluation of the operator. 10.4 Manuals 10.4.1 Machine manuals. The operator shall ensure the operating and maintenance manuals are stored in the weather resistant storage location on the mobile unit. The manual(s) is considered an integral part of the Bridge Inspection and Maintenance Device and is vital to communicate necessary safety information to the operator. The operator shall be familiar with the manuals and reference them as required. 10.4.2 Other manuals. The operator shall ensure the current Manual of Responsibilities for Installers, Dealers, Owners, Users, Operators, Lessors, Lessees, and Brokers of Vehicle-Mounted Bridge Inspection and Maintenance Devices is stored in the weather resistant storage location on the Vehicle-Mounted Bridge Inspection and

Maintenance Device and that he/she is familiar with the responsibilities for operators as set forth in Section 10. 10.5 Pre-start inspection. Before use each day or at the beginning of each shift, the operator of the mobile unit shall perform a visual inspection and functional test including but not limited to the following: (1) Operating and emergency controls. (2) Safety devices. (3) Placards, warnings, control markings, and operating

manual(s). (4) The communication system(s). (5) Personal protective devices. (6) Guardrail system. (7) Air, hydraulic and fuel systems for observable

deterioration and leakage. (8) Cables and wiring harness. (9) Loose or missing parts. (10) Structural components of the Bridge Inspection and

Maintenance Device for deformation, cracks or corrosion.

(11) Tires and wheels. (12) Outriggers, stabilizers, and other structures. (13) Vehicle or chassis components. (14) Items specified by the manufacturer

(remanufacturer). The discovery during the pre-start inspection of any safety related hazard shall immediately be reported and corrective action shall be taken prior to continued operation.

10.6 Workplace inspection. Before the mobile unit is used and during use, the operator(s) shall check the area for operating conditions and limitations including potential hazards such as, but not limited to: (1) Traffic control. Instructions and training received

regarding signing requirements and placement of appropriate warning signs and/or the employment of signal/flag personnel on the support structure and shall be followed and in accordance with instructions provided by the owner of the support structure, or federal, state or local ordinances addressing traffic control provisions covering lane closure procedures.

(2) Time limits of operation. (3) Traffic both above and beneath the support structure,

including trains, water craft, and vehicles.

Page 30: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

42

(4) High voltage lines - both above the support structure and beneath (reference 9.10.6).

(5) Gas transmission lines - both above the support structure and beneath.

(6) Drop-offs, holes, or bumps in the support structure surface, including those concealed by water, ice, mud, etc.

(7) Obstructions on the support structure surface, such as light poles.

(8) Debris. (9) Hazardous location (reference 10.10.11). (10) Wind and weather conditions. (11) Presence of unauthorized persons. (12) Overhead obstruction. (13) Inadequate surface and support to withstand all loads

imposed by the mobile unit in all operating configurations, including loads imposed by outriggers and stabilizers.

(14) Grade and super elevation of the support structure surface.

(15) Other possible unsafe conditions. 10.7 Specific work site rules. The operator shall follow all special work site rules provided by the owner, user, or the organization having jurisdiction over the project. Such work site rules and conditions may include but are not limited to the following: (1) Time limits of operation. (2) Traffic control. (3) Consideration of energized power lines. (4) Consideration of gas transmission lines. (5) Consideration for traffic under the support structure,

including trains, watercraft, and road vehicles. (6) Requirements for use of personal protection

equipment. 10.8 Before operation

10.8.1 Initial operation of a specific make and model. Before operating a specific make or model Bridge Inspection and Maintenance Device for the first time, the operator shall take time to read and understand the manufacturer’s (remanufacturer’s) operating instructions and understand all labels, warnings and instructions displayed on the mobile unit or have them explained.

10.8.2 Subsequent operation of a specific make and model. Before operation, the operator shall: (1) Review and have an understanding of the user’s safety

rules such that he/she will be in compliance. (2) Review all labels, warnings and instructions displayed

on the mobile unit or have them explained. 10.8.3 Precautionary actions prior to operation. Prior to the start of operations, whether it be initial or subsequent, the operator shall: (1) Accomplish the pre-start inspection mandated in

section 10.5. (2) Inspect the work place as mandated in section 10.6. (3) Ensure all occupants of the Bridge Inspection and

Maintenance Device wear appropriate personal safety equipment for the conditions, including the environment in which the mobile unit will be operated.

10.9 During operation. The mobile unit shall be used in accordance with this standard. Before positioning the mobile unit and prior to deployment of the platform, the operator shall ensure: (1) Proper traffic control measures have been

accomplished. The placement and use of warning signals, signs, and the employment of signal/flag personnel on the support structure shall be in accordance with instructions provided by the owner of the support structure, or federal, state, and local ordinances addressing traffic control provisions covering lane closure procedures.

(2) The mobile unit is operated on a surface within the limits specified by the manufacturer.

(3) Outriggers, stabilizers, extendable axles, or other stability enhancing means, are used as required by the manufacturer.

(4) Personnel are on the support structure as outlined in section 10.10.29.

(5) Guardrails are installed and access gates or openings are closed per manufacturer's instructions.

(6) The load and its distribution on the platform extension(s) are in accordance with the manufacturer's rated workload for that specific configuration.

(7) There is adequate clearance from all obstructions. (8) The minimum approach distances (M.A.D.) to

energized power lines and parts covered by CFR 1910.333 (c) are maintained.

Page 31: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

43

(9) All personnel on the platform comply with the personal fall protection equipment (PFPE) requirements as directed by the user.

(10) All personnel comply with the use of other personal protection equipment (PPE) such as hard hats as specified by the user.

(11) Only manufacturer (remanufacturer) approved scaffolding shall be used on the platform. The installation and use shall be in accordance with the manufacturer’s (remanufacturer’s) instructions. When employed, no movement shall be accomplished with personnel stationed above the platform floor.

10.10 Operator warnings and instructions. The operator shall ensure the operation of the mobile unit in compliance with the following: 10.10.1 Fall protection. Principal fall protection is provided by the guardrail system. The operator shall ensure that all components of the guardrail system are in place. 10.10.1.1 Platform (bucket/basket) less than fifty (50) sq. ft. The operator shall ensure all occupants of the work platform wear a personal fall arrest system (attached to anchorage) to protect against the potential effects of ejection or a fall restraint system to prevent free fall. Election of systems: As directed by the user, the occupants may elect to use either a restraint or an arrest system. (1) Fall restraint system - an anchorage, belt or harness

and a lanyard which prevent free fall. These systems are arranged to keep occupants in the platform in the event of dynamic forces which might cause ejection. Fall restraint systems, beyond the anchorage, are not part of the Bridge Inspection and Maintenance Device and are to be specified and provided access to by the user of the Bridge Inspection and Maintenance Device. (a) Occupants shall use a restraint system to keep the

occupant(s) within the platform. (b) Restraint systems may include either belts or

harnesses and do not include arresting or deceleration devices.

(2) Fall arrest system - an anchorage, full body harness and a lanyard used to arrest an employee in a fall from a Bridge Inspection and Maintenance Device. Such systems allow a fall over the guardrail system. The force applied to the body shall be limited to 1800 lbs. (8,000N). Fall arrest systems, beyond the anchorage, are not part of the Bridge Inspection and Maintenance

Device and are to be specified and provided access to by the user of the Bridge Inspection and Maintenance Device.

(3) A fall arrest system shall allow workers to move around the platform but provide a minimum of lanyard slack.

(4) A fall arrest system for Bridge Inspection and Maintenance Devices shall include a lanyard and full body harness. A deceleration device if used will not allow a fall further than that required to arrest the fall without exceeding 1800 lbs. (8,000N) of force on the worker.

(5) Access to systems. Upon selection of the system to be utilized, the user shall provide access to same for all personnel requiring the use of the system.

10.10.1.2 Platforms of or exceeding fifty (50) sq. ft. The operator shall ensure all occupants of the platform conform to the requirements established by the user. For platforms of, or exceeding, fifty (50) square feet, the operator shall comply with the work rules provided by the user concerning the use of personal fall protection equipment (PFPE). The user shall ensure all occupants of the platform have access to personal fall protection equipment (PFPE). 10.10.2 Driving on grades. The mobile unit shall not be deployed for operation on support structures with either slopes or grades that exceed those for which the mobile unit is rated by the manufacturer (remanufacturer). 10.10.3 Deployment of stability enhancing means. The operator shall deploy outriggers, stabilizers, extendible axles, oscillation axles or other stability enhancing means as required by the manufacturer (remanufacturer). 10.10.4 Guardrail system. The operator shall ensure the guardrails are installed and positioned per the manufacturer’s (remanufacturer’s) instructions. Access gates or openings shall be closed in accordance with the manufacturer’s (remanufacturer’s) instructions. 10.10.5 Distribution of load. The operator shall ensure the load and its distribution on the platform and any platform extension(s) shall be in accordance with the manufacturer’s (remanufacturer’s) rated capacity for that specific configuration. 10.10.6 Electrocution hazard

Page 32: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

44

(1) Except where electrical power lines have been de-energized and visibly grounded at the point of work, or where insulating barriers have been erected to prevent physical contact with the lines, the operator shall perform only that work for which he or she is qualified, in compliance with all applicable safety related work practices intended to prevent electric shock covered by the Code of Federal Regulations (CFR) 1910.333. The operator’s level of competence shall be established only by persons qualified to do so. Operators shall maintain the appropriate minimum approach distance (MAD) from energized power lines and parts as covered by CFR 1910.333 (c).

(2) If cage-type boom guards, insulating links, or proximity warning devices are used on bridge inspection and maintenance units, the operator shall operate the bridge inspection and maintenance unit per the requirements of (1) above, even if cage-type boom guards, insulating links, or proximity warning devices are used for any reason including laws or regulations. In view of the complex, invisible, and lethal nature of the electrical hazards involved, and to lessen the potential of false security, the limitations of such devices, if used, shall be understood by the operator(s). The operator(s) shall be aware that compliance with (1) above is the recommended practice of this standard in determining permissible proximity of the mobile unit and its determining permissible proximity of the mobile unit and any of its components (deployed positioning assembly and/or platform) to energized electrical power lines.

(3) The operator shall consider all electrical power lines to be energized unless: (a) The person owning such line(s) or the electrical

utility authorities verifies the line is de-energized and grounded.

(b) Alternate procedures set forth in writing provide protection.

(4) The Standard calls for markings, visible to a passer-by, to be on the mobile unit warning it does not provide protection from contact with or proximity to an electrically charged conductor and that contact with the Vehicle-Mounted Bridge Inspection and Maintenance Device (or the chassis) may cause serious injury. When such markings are not visible to a passer-by, the user has a responsibility to provide warning signs [reference Section 9.10.6 (6)]. The operator shall erect these signs to warn passers-by on the support structure that the mobile unit does not provide protection from contact with or proximity to

an electrically charged conductor and that contact with the Bridge Inspection and Maintenance Device (or chassis) under these operating conditions may cause electrocution or serious injuries. The operator shall not operate the mobile unit without proper signs being available and erected. The signs shall be visible to passers-by when approaching the mobile unit from any direction. The operator shall use his discretion regarding the placement of such signs, including their proximity to the mobile unit.

10.10.7 Personal protective equipment. The operator shall ensure all personnel comply with the use of hard hats, safety glasses, and similar personal protective equipment (PPE) as specified in work rules supplied by their employer. 10.10.8 Personnel footing. Personnel shall maintain a firm footing on the platform floor while working thereon except when working from: (1) Scaffold authorized by the manufacturer

(remanufacturer) to provide additional vertical height(s) is properly installed.

(2) Powered devices specified by the manufacturer (remanufacturer) and approved in writing by the manufacturer are properly installed.

The use of planks, ladders, or any other devices on the platform for achieving additional height or reach shall be prohibited unless approved in writing by the manufacturer (remanufacturer). 10.10.9 Precaution for other moving equipment. When moving equipment and vehicles are present, special precautions shall be taken to comply with local ordinances or safety standards established for the work place. Warnings such as, but not limited to flags, roped-off areas, flashing lights, and barricades shall be used. 10.10.10 Reporting problems or malfunctions. The operator shall immediately contact their supervisor for guidance and assistance when they encounter any: (1) Suspected malfunction(s) or actual malfunction(s) of

the mobile unit. (2) Hazard or potentially unsafe condition(s) relating to

capacity, intended use, or safe operation of the mobile unit.

Page 33: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

45

The operators shall not continue operation of the mobile unit until corrective action has been taken or appropriate information received. 10.10.11 Reporting potentially hazardous locations. The operator shall immediately report to his/her supervisor any potentially hazardous location(s) which become evident during operation. Any problems that might affect the safety of the operator shall be resolved prior to continued use. 10.10.12 Entanglement. Care shall be taken to prevent ropes, electric cords, and hoses from becoming entangled in the mobile unit. 10.10.13 Capacity limitations. The rated workload of the mobile unit shall not be exceeded. 10.10.14 Work area. The operator shall ensure the area surrounding the mobile unit is clear of personnel and equipment before deploying or re-cradling the platform. 10.10.15 Fueling. The engine (if applicable) shall be shut down while fuel tanks are being filled. Fueling shall be done in a well-ventilated area free of flame, sparks, or other hazards which may cause fire or explosion. 10.10.16 Battery charging. Batteries shall be charged in a well-ventilated area free of flame, sparks, or other hazards which may cause fire or explosion. 10.10.17 Improper platform support. Support of the platform in any working position shall not be dependent upon any other object(s) or structure(s). 10.10.18 Misuse as a crane. The Bridge Inspection and Maintenance Device shall not be used as a crane unless it has been specifically designed and rated for that purpose by the manufacturer (remanufacturer). 10.10.19 Unusual operating support conditions. The mobile unit shall not be operated from a position on trucks, trailers, railway cars, floating vessels, scaffolds, or similar equipment unless the application is approved in writing by the manufacturer (remanufacturer). 10.10.20 Movement of chassis with platform(s) deployed. During movement of the chassis, the operator(s) shall comply with the following:

(1) Ensure communication with the operator(s) in the platform is maintained at all times with the person moving the chassis (chassis/vehicle driver).

(2) Ensure the operator(s) on the support structure are knowledgeable in the retrieval of personnel and/or the platform in the event of an emergency.

(3) Avoid traveling on any surface that adversely affects the stability of the mobile unit.

(4) Maintain a safe distance from all obstacles. (5) Under all conditions, limit travel speed in accordance

with manufacturer's (remanufacturer’s) recommendations.

(6) Ensure all travel accomplished shall be within the traffic control and/or signaling device regulations as specified by the agency or governing body having jurisdiction over the support structure.

If scaffolding is employed on the platform, no movement shall be accomplished with personnel stationed on the scaffold [reference 10.9 (11)]. 10.10.21 Working on scaffolding. When scaffolding is used on the platform of the Bridge Inspection and Maintenance Device, the operator shall ensure: (1) Only scaffold approved by the manufacturer

(remanufacturer) of the Bridge Inspection and Maintenance Device is used.

(2) The scaffold is installed/erected in accordance with the manufacturer’s (remanufacturer’s) instructions.

(3) The occupant(s) on the scaffold has a dedicated two-way communication system enabling communication between personnel on the support structure and the occupant(s) at all times. The system may either be voice-actuated or simply employed in the normal transmit mode at all times.

(4) There will be no movement of the platform when there are personnel on the scaffold [reference 10.9 (11)].

10.10.22 Stunt driving. Unsafe operating practices such as stunt driving and horseplay shall not be permitted. 10.10.23 Securing the mobile unit. The operator(s) shall implement means provided to protect against use of the mobile unit by an unauthorized person(s). 10.10.24 Altering safety devices. The operator shall not alter, modify, or disable interlocks or other safety devices. 10.10.25 Vacating or entering a deployed Vehicle-Mounted Bridge Inspection and Maintenance Device.

Page 34: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

46

If permitted by the manufacturer (remanufacturer), personnel shall only exit or enter a platform when deployed by following the guidelines and instructions provided by the manufacturer (remanufacturer). 10.10.26 Modifications. Modification or alteration of the Bridge Inspection and Maintenance Device or the fabrication and attaching of frameworks, or the mounting of attachments for holding tools or materials onto the platform or the guardrail system shall only be accomplished with the prior written permission of the manufacturer (remanufacturer). 10.10.27 Assistance to the operator. If an operator encounters any suspected malfunction of the mobile unit, or any hazard or potentially unsafe condition relating to capacity, intended use or safe operation of the mobile unit, the operator shall cease operation of the mobile unit and request further information from the user. 10.10.28 Carrying materials (larger than the platform.) The operator shall ensure that only tools and materials which are evenly distributed and can be safely handled by a person(s) working from the platform, are transported. 10.10.29 Crew size and location requirements. The minimum crew shall consist of two qualified operators. When the platform is deployed in an operating position, at least one qualified operator, knowledgeable in procedures for retrieval of personnel and/or the platform, shall be on the support structure at all times. A means of communication with the operator(s) on the platform shall be maintained at all times. 10.10.30 Protecting against unauthorized use. The operator shall not use, rent, lease or provide any form of beneficial use to another entity without the authorization of the user. 10.10.31 Adequate support requirements. The operator shall ensure the surface upon which the mobile unit is to be used is capable of sustaining the load(s) imposed in any configuration the mobile unit can attain. 10.11 Record of training. When provided or when obtained upon the operator’s request, proof of training

provided by the training entity should be retained by the operator. Records shall contain the following information: (1) Name of trainee. (2) Name of entity providing training or retraining. (3) Name of trainer(s). (4) Clear identification of the make(s) and model(s) of

Vehicle-Mounted Bridge Inspection and Maintenance Device(s) the operator was trained on.

(5) Date of training. The operator shall not alter in any way training records or Certificates of Training received. 11 Responsibilities of Lessors 11.1 Basic principles. Sound principles of safety, training, inspections, maintenance, application, and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsibilities of lessors with due consideration of the knowledge that the Bridge Inspection and Maintenance Device will be carrying personnel. 11.2 Lessor as a dealer. When a lessor is also a dealer for the Bridge Inspection and Maintenance Device, the lessor shall have the responsibilities of dealers as specified in Section 7 of this Standard. 11.3 Lessor as an owner. When a lessor is also the owner of the mobile unit, the lessor shall have the responsibilities of owners as specified in Section 8 of this Standard. 11.4 Lessor as a user. When a lessor uses the mobile unit, the lessor shall have the responsibilities of users as specified in Section 9 of this Standard. 11.5 Lessor as an operator. When a lessor is also the operator of the Bridge Inspection and Maintenance Device, the responsibilities of operators as specified in Section 10 of this Standard shall apply. 12 Responsibilities of Lessees 12.1 Basic principles. Sound principles of safety, training, inspection, maintenance, application, and operation consistent with all data available regarding the parameters of intended use and expected environment shall

Page 35: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

47

be applied in the performance of responsibilities of lessees with due consideration of the knowledge that the Bridge Inspection and Maintenance Device will be carrying personnel. 12.2 Lessee as a dealer. When a lessee is also a dealer for Bridge Inspection and Maintenance Devices, the responsibilities of dealers as specified in Section 7 of this standard shall apply. 12.3 Lessee as an owner. When a lessee is also the owner of the mobile unit, the responsibilities of owners as specified in Section 8 of this standard shall apply. 12.4 Lessee as a user. When a lessee uses the mobile unit as a user, the responsibilities of users as specified in Section 9 of this standard shall apply. 12.5 Lessee as an operator. When a lessee is also the operator of the Bridge Inspection and Maintenance Device, the responsibilities of operators as specified in Section 10 of this standard shall apply. 13 Responsibilities of Broker 13.1 Responsibilities upon sale. The broker shall: (1) Upon delivery, ensure the operating and maintenance

manuals are provided to the new owner. (2) Upon delivery, provide a copy of the current Manual

of Responsibilities for Installers, Dealers, Owners, Users, Operators, Lessors, Lessees, and Brokers of Vehicle-Mounted Bridge Inspection and Maintenance Devices.

(3) Maintain records of the sale for a minimum of four (4) years.

13.2 Responsibilities with re-rents, leases, or any other form of beneficial use. When compensation is received as a result of a re-rent, lease or any form of beneficial use of a mobile unit, the broker shall: (1) Upon delivery, ensure the operating and maintenance

manuals are provided to the user. (2) Upon delivery, ensure a copy of the current Manual of

Responsibilities for Installers, Dealers, Owners, Users, Operators, Lessors, Lessees, and Brokers of Vehicle-Mounted Bridge Inspection and Maintenance Devices is provided to the user.

(3) Ensure operating personnel are familiarized with the mobile unit prior to use.

(4) Retain records of the transaction for a minimum of four (4) years.

Page 36: American National Standard For Vehicle-Mounted …American National Standard For Vehicle-Mounted Bridge Inspection and Maintenance Devices ... ANSI/AWS D1.2-2008, Structural Welding

48

Figure 1 - Typical Examples of Equipment Covered