ame 436 energy and propulsion lecture 2 fuels, chemical thermodynamics (thru 1st law; 2nd law next...

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AME 436 Energy and Propulsion Lecture 2 Fuels, chemical thermodynamics (thru 1st Law; 2nd Law next lecture)

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AME 436

Energy and Propulsion

Lecture 2Fuels, chemical thermodynamics

(thru 1st Law; 2nd Law next lecture)

2AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Outline

Fuels - hydrocarbons, alternatives Balancing chemical reactions

Stoichiometry Lean & rich mixtures Mass and mole fractions

Chemical thermodynamics Why? 1st Law of Thermodynamics applied to a chemically reacting system Heating value of fuels Flame temperature

3AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Fuels

Usually we employ hydrocarbon fuels, alcohols or hydrogen burning in air, though other possibilities include CO, NH3, CS2, H2S, etc.

For rocket fuels that do not burn air, many possible oxidizers exist - ASTE 470 discusses these - AME 436 focuses on airbreathing devices

Why hydrocarbons? Many are liquids - high density, easy to transport and store

(compared to gases, e.g. CH4), easy to feed into engine (compared to solids)

Lots of it in the earth (often in the wrong places, e.g. Iraq) Relatively non-toxic fuel and combustion products Relatively low explosion hazards

4AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Air

Why air? Because it's free, of course (well, not really when you think of all the

money we've spent to clean up air) Air ≈ 0.21 O2 + 0.79 N2 (1 mole of air) or 1 O2 + 3.77 N2 (4.77 moles

of air) Note for air, the average molecular weight is

0.21*32 + 0.79*28 = 28.9 g/molethus the gas constant = (universal gas constant / mole. wt.)= (8.314 J/moleK) / (0.0289 kg/mole) = 287 J/kgK

Also ≈ 1% argon, up to a few % water vapor depending on the relative humidity, trace amounts of other gases, but we'll usually assume just O2 and N2

5AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Hydrocarbons

Alkanes - single bonds between carbons - CnH2n+2, e.g. CH4, C2H6

Olefins or alkenes - one or more double bonds between carbons

Alkynes - one or more triple bonds between carbons - very reactive, higher heating value than alkanes or alkenes

6AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Hydrocarbons Aromatics - one or more ring structures

Alcohols - contain one or more OH groups

7AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Biofuels

Alcohols - produced by fermentation of food crops (sugars or starches) or cellulose (much more difficult, not an industrial process yet)

Biodiesel - convert vegetable oil or animal fat (which have very high viscosity) into alkyl esters (lower viscosity) through "transesterification" with alcohol

Methyl linoleate

Ethyl stearate

Generic ester structure (R = any organic radical, e.g. C2H5)

Methanol + triglyceride Glycerol+ alkyl ester

Transesterification process

8AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Practical fuels All practical fuels are

BLENDS of hydrocarbons and sometimes other compounds

What distinguishes one fuel from another? Flash point - temperature

above which fuel vapor pressure is flammable when mixed with air

Distillation curve - temp. range over which molecules evaporate

Relative amounts of paraffins vs. olefins vs. aromatics vs. alcohols

Amount of impurities, e.g. sulfur

Structure of molecules - affects octane number (Lecture 10)

http://static.howstuffworks.com/flash/oil-refining.swf

9AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Gasoline - typical composition

BenzeneToluene

J. Burri et al., Fuel, Vol. 83, pp. 187 - 193 (2004)

10AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Property Jet-A Diesel Gasoline

Heating value (MJ/kg) 43 43 43

Flash point (˚C) (T at which vapor makes flammable mixture in air)

38 70 -43

Vapor pressure (at 100˚F) (psi) 0.03 0.02 8

Freezing point (˚C) −40 -38 -40

Autoignition temperature (˚C) (T at which fuel-air mixture will ignite spontaneously without spark or flame)

210 240 260

Density (at 15˚C) (kg/m3) 810 850 720

Practical fuels - properties

Values NOT unique because Real fuels are a mixture of many molecules, composition varies Different testing methods & definitions

11AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Practical fuels - properties

http://www.afdc.energy.gov/pdfs/fueltable.pdf

12AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Practical fuels

What doesn't distinguish one fuel from another?Energy content (except for fuels containing alcohols, which are lower)

ExamplesGasoline - low-T distillation point, easy to vaporize, need high octane

number; reformulated gasoline contains alcoholsDiesel - high-T distillation point, hard to vaporize, need LOW octane

number for easy ignition once fuel is injectJet fuel - medium-T distillation point; need low freezing T since it will

be used at high alititude / low T

13AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Stoichiometry

Balancing of chemical reactions with "known" (assumed) products Example: methane (CH4) in air (O2 + 3.77N2)

CH4 + a(O2 + 3.77N2) b CO2 + c H2O + d N2

(how do we know this know this set is reasonable? From 2nd Law, to be discussed later)

Conservation of C, H, O, N atoms:

nCH4(1) + nO2(0) + nN2(0) = nCO2(b) + nH2O(0) + nN2(0)

nCH4(4) + nO2(0) + nN2(0) = nCO2(0) + nH2O(2c) + nN2(0)

nCH4(0) + nO2(2a) + nN2(0) = nCO2(2b) + nH2O(c) + nN2(0)

nCH4(0) + nO2(0) + nN2(3.77*2a) = nCO2(0) + nH2O(0) + nN2(2d)

Solve: a = 2, b = 1, c = 2, d = 7.54

CH4 + 2(O2 + 3.77N2) 1 CO2 + 2 H2O + 7.54 N2

or in general

14AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Stoichiometry

This is a special case where there is just enough fuel to combine with all of the air, leaving no excess fuel or O2 unreacted; this is called a stoichiometric mixture

In general, mixtures will have excess air (lean mixture) or excess fuel (rich mixture)

This development assumed air = O2 + 3.77 N2; for lower or higher % O2 in the atmosphere, the numbers would change accordingly

15AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Stoichiometry

Fuel mass fraction (f)

ni = number of moles of species i, Mi = molecular weight of species i

For the specific case of stoichiometric methane-air (x = 1, y = 4), f = 0.0550; a lean/rich mixture would have lower/higher f

For stoichiometric mixtures, f is similar for most hydrocarbons but depends on the C/H ratio = x/y, e.g. f = 0.0550 for CH4 (methane) - lowest possible C/H ratio f = 0.0703 for C6H6 (benzene) or C2H2 (acetylene) - high C/H ratio

Fuel mole fraction Xf

which varies a lot depending on x and y (i.e. much smaller for big molecules with large x and y)

16AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Stoichiometry

Fuel-to-air ratio (FAR)

and air-to-fuel ratio (AFR) = 1/(FAR) Note also f = FAR/(1+FAR) Equivalence ratio ()

< 1: lean mixture; > 1: rich mixture What if we assume more products, e.g.

CH4 + ?(O2 + 3.77N2) ? CO2 + ? H2O + ? N2 + ? CO

In this case we have 4 atom constraints (1 each for C, H, O, and N atoms) but 5 unknowns (5 question marks) - how to solve?

Need chemical equilibrium (discussed later) to decide how much C and O are in the form of CO2 vs. CO

17AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Fuel properties

Fuel Heating value, QR (J/kg)

f at stoichiometric

Gasoline 43 x 106 0.0642

Methane 50 x 106 0.0550

Methanol 20 x 106 0.104

Ethanol 27 x 106 0.0915

Coal 34 x 106 0.0802

Paper 17 x 106 0.122

Fruit Loops 16 x 106 Probably about the same as paper

Hydrogen 120 x 106 0.0283

U235 fission 83,140,000 x 106 1

Pu239 fission 83,610,000 x 106 12H + 3H fusion

339,000,000 x 106 2H : 3H = 1 : 1

18AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermodynamics - intro

Besides needing to know how to balance chemical reactions, we need to determine how much internal energy or enthalpy is released by such reactions and what the final state (temperature, pressure, mole fractions of each species) will be

What is highest temperature flame? H2 + O2 at = 1? Nope, T = 3079K at 1 atm for reactants at 298K

Probably the highest is diacetylnitrile + ozoneC4N2 + (4/3)O3 4 CO + N2

T = 5516K at 1 atm for reactants at 298K Why should it? The H2 + O2 system has much more energy

release per unit mass of reactants, but still a much lower flame temperature

19AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermodynamics - intro

The problem is that the products are NOT just H2O, that is, we don't getH2 + (1/2)O2 H2O

but ratherH2 + (1/2)O2 0.706 H2O + 0.062 O2 + 0.184 H2

+ 0.094 H + 0.129 OH + 0.040 Oi.e. the water dissociates into the other species

Dissociation does 2 things that reduce flame temp. More moles of products to soak up energy (1.22 vs. 1.00) Energy is required to break the H-O-H bonds to make the other species

Higher pressures will reduce dissociation - Le Chatelier's principle:

When a system at equilibrium is subjected to a stress, the system shifts toward a new equilibrium condition in such as way as to reduce the stress

(more pressure, less space, system responds by reducing number of moles of gas to reduce pressure)

20AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermodynamics - intro

Actually, even if we somehow avoided dissociation, the H2 - O2 flame would be only 4998K - still not have as high a flame temp. as the weird C4N2 flame

Why? H2O is a triatomic molecule - more degrees of freedom (DOFs) (i.e. vibration, rotation) than diatomic gases; each DOF adds to the molecule's ability to store energy

So why is the C4N2 - O3 flame so hot? CO and N2 are diatomic gases - fewer DOFs CO and N2 are very stable even at 5500K - almost no dissociation O3 decomposes exothermically to (3/2)O2

21AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermodynamics - goals Given an initial state of a mixture (temperature, pressure,

composition), and an assumed process (constant pressure, volume, or entropy, usually), find the final state of the mixture

Three common processes in engine analysis Compression

» Usually constant entropy (isentropic)» Low P / high V to high P / low V» Usually P or V ratio prescribed» Usually composition assumed "frozen" - if it reacted before

compression, you wouldn't get any work out! Combustion

» Usually constant P or v assumed» Composition MUST change (obviously…)

Expansion» Opposite of compression» May assume frozen (no change during expansion) or equilibrium

composition (mixture shifts to new composition after expansion)

22AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermo - assumptions

Ideal gases - note many "flavors" of the ideal gas law• PV = nT• PV = mRT• Pv = RT• P = RT

P = pressure (N/m2); V = volume (m3); n = number of moles of gas; Â = universal gas constant (8.314 J/moleK); T = temperature (K)m = mass of gas (kg); R = mass-specific gas constant = /MM = gas molecular weight (kg/mole); v = V/m = specific volume (m3/kg) = 1/v = density (kg/m3)

Adiabatic Kinetic and potential energy negligible Mass is conserved Combustion process is constant P or V (constant T or s combustion

isn't very interesting!) Compression/expansion is reversible & adiabatic

( isentropic, dS = 0)

23AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermodynamics - 1st Law

1st Law of thermodynamics (conservation of energy), control mass: dE = Q - W E = U + PE + KE = U + 0 + 0 = U W = PdV

Combine: dU + PdV = 0 Constant pressure: add VdP = 0 term

dU + PdV + VdP = 0 d(U+PV) = 0 dH = 0 Hreactants = Hproducts

Recall h H/m (m = mass), thus hreactants = hproducts

Constant volume: PdV = 0 dU + PdV = 0 d(U) = 0 Ureactants = Uproducts, thus ureactants = uproducts

h = u + Pv, thus (h - Pv)reactants = (h - Pv)products

Most property tables report h not u, so h - Pv form is useful New twist: h or u must include BOTH thermal and chemical

contributions!

24AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermodynamics - 1st Law Enthalpy of a mixture (sum of thermal and chemical terms)

25AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermodynamics - 1st Law Note we can also write h as follows

Use these boxed expressions for h & u with h = constant (for constant P combustion) or u = constant (for constant V combustion)

26AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermodynamics - 1st Law

Examples of tabulated data on h(T) - h298, hf, etc.(double-click table to open Excel spreadsheet with all data for CO, O, CO2, C, O2, H, OH, H2O, H2, N2, NO at 200K - 6000K)

27AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Example: what are h and u for a CO2-O2-CO mixture at 10 atm & 2500K with XCO = 0.0129, XO2 = 0.3376, XCO2 = 0.6495?

Pressure doesn't affect h or u but T does; from the tables:

Chemical thermodynamics - 1st Law

28AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermodynamics - 1st Law

Final pressure (for constant volume combustion)

29AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermo - heating value

Constant-pressure energy conservation equation (no heat transfer, no work transfer other than PdV work)

Denominator = m = constant, separate chemical and thermal terms:

This scary-looking boxed equation is simply conservation of energy for a chemically reacting mixture at constant pressure

Term on left-hand side is the negative of the total thermal enthalpy change per unit mass of mixture; term on the right-hand side is the chemical enthalpy change per unit mass of mixture

30AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermo - heating value

By definition, CP (∂h/∂T)P For an ideal gas, h = h(T) only, thus CP = dh/dT or dh = CPdT If CP is constant, then for the thermal enthalpy

h2 - h1 = CP(T2 - T1) = mCP(T2 - T1) /m For a combustion process in which all of the enthalpy release by

chemical reaction goes into thermal enthalpy (i.e. temperature increase) in the gas, the term on the left-hand side of the boxed equation on page 28 can be written as

where is the constant-pressure specific heat averaged (somehow) over all species and averaged between the product and reactant temperatures

31AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermo - heating value Term on right-hand side of boxed equation on page 28 can be re-

written as

Last term is the chemical enthalpy change per unit mass of fuel; define this as -QR, where QR is the fuel's heating value

For our stereotypical hydrocarbons, assuming CO2, H2O and N2 as the only combustion products, this can be written as

32AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermo - flame temperature Now write the boxed equation on page 28 (conservation of energy for

combustion at constant pressure) once again:

We've shown that the left-hand side =

and the right-hand side = -fQR; combining these we obtain

This is our simplest estimate of the adiabatic flame temperature (Tproducts, usually we write this as Tad) based on an initial temperature (Treactants, usually written as T∞) thus

(constant pressure combustion,

T-averaged CP)

33AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermo - flame temperature

This analysis has assumed that there is enough O2 to burn all the fuel, which is true for lean mixtures only; in general we can write

where for lean mixtures, fburnable is just f (fuel mass fraction) whereas for rich mixtures, with some algebra it can be shown that

thus in general we can write

34AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermo - flame temperature For constant-volume combustion (instead of constant pressure), everything is

the same except u = const, not h = const, thus the term on the left-hand side of the boxed equation on page 28 must be re-written as

The extra PV terms (= mRT for an ideal gas) adds an extra mR(Tproducts-Treactants) term, thus

which means that (again, Tproducts = Tad; Treactants = T∞)

(constant volume combustion,

T-averaged CP)which is the same as for constant-pressure combustion except for the Cv instead of CP

35AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Chemical thermo - flame temperature The constant-volume adiabatic flame (product) temperature on the

previous page is only valid for lean or stoichiometric mixtures; as with constant-pressure for rich mixtures we need to consider how much fuel can be burned, leading to

Note that the ratio of adiabatic temperature rise due to combustion for constant pressure vs. constant volume is

In practice, one can determine by working backwards from a detailed analysis; for stoichiometric CH4-air, f = 0.055, QR = 50 x 106 J/kg, constant-pressure combustion, Tad = 2226K for T∞ = 300K, thus ≈ 1429 J/kg-K (for other stoichiometries or other fuels will be somewhat but not drastically different)

36AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Example of heating value

Iso-octane/air mixture:

C8H18 + 12.5(O2 + 3.77N2) 8 CO2 + 9 H2O + 12.5*3.77 N2

37AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Comments on heating value

Heating values are usually computed assuming all C CO2, H H2O, N N2, S SO2, etc.

If one assumes liquid water, the result is called the higher heating value; if one (more realistically, as we have been doing) assumes gaseous water, the result is called the lower heating value

Most hydrocarbons have similar QR (4.0 - 4.5 x 107 J/kg) since the same C-C and C-H bonds are being broken and same C-O and H-O bonds are being made

Foods similar - on a dry weight basis, about same QR for all Fruit Loops™ and Shredded Wheat™ have same "heating value"

(110 kcal/oz = 1.6 x 107 J/kg) although Fruit Loops™ mostly sugar, Shredded Wheat™ has none (the above does not constitute a commercial endorsement)

Fats slightly higher than starches or sugars Foods with (non-digestible) fiber lower

38AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Comments on heating value

Acetylene higher (4.8 x 107 J/kg) because of C-C triple bond Methane higher (5.0 x 107 J/kg) because of high H/C ratio H2 MUCH higher (12.0 x 107 J/kg) because no "heavy" C atoms Alcohols lower (2.0 x 107 J/kg for methanol, CH3OH) because of

"useless" O atoms - add mass but no enthalpy release

39AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Example of adiabatic flame temperature Lean iso-octane/air mixture, equivalence ratio 0.8, initial temperature

300K, average CP = 1400 J/kgK, average Cv = 1100 J/kgK:

Stoichiometric: C8H18 + 12.5(O2 + 3.77N2) 8 CO2 + 9 H2O + 12.5*3.77 N2

40AME 436 - Spring 2015 - Lecture 2 - Chemical Thermodynamics 1

Summary - Lecture 2

Many fuels, e.g. hydrocarbons, when chemically reacted with oxygen or other oxidizers, release large amounts of enthalpy

This chemical energy or enthalpy is converted into thermal energy or enthalpy, thus in a combustion process the product temperature is much higher than the reactant temperature

Only 2 principles are required to compute flame temperatures Conservation of each type of atom Conversation of energy (sum of chemical + thermal)

… but the resulting equations required to account for changes in composition and energy can look formidable

Key properties of a fuel are its heating value QR and its stoichiometric fuel mass fraction fstoichiometric

Key property of a fuel/air mixture is its equivalence ratio () A simplified analysis leads to