LRB50-EN- 20130119-V5P4/

Unit 76, 1/F., Hang Wai Industrial Centre, 6 Kin Tai Street, Tuen Mun, N.T., Hong Kong.Tel: +852-35787530 Fax: +852-31880285www.lionrockpower.comEmail: info@lionrockpower.com

LionRock Power Limited

Always The PrideAlways The Pride60Hz60Hz

LionRock Power Co. Ltd. Telecoms SpecialistLionRock Power manufactures diesel generators and LionRock Power serves a wide range of clients but has a accessories. For more than a decade, the company behind special focus on the telecoms sector, especially in Africa. LionRock Power has been distributing famous brand name Experienced project managers have installed thousands of generators and designing customized power solutions, power units for mobile phone networks spanning entire especially for the telecoms industry. countries. LionRock has developed specialized cell site

solutions including the all-in-one genset (generator, fuel tank and ATS in one unit), a one thousand hour Trusted Power, Tested Qualitymaintenance-free genset and high-security fuel tanks. The standard LionRock genset is equipped with a Perkins LionRock offers a proprietary monitoring system that engine and Leroy Somer alternator to assure trusted transmits real-time data from any cell site in the network power and tested quality. For 75 years Perkins has led the to a central operator with a single click. Customized field in the design and manufacture of high-performance reporting formats deliver information to optimize diesel engines. Leroy-Somer is rightly famous as the performance and minimize operating costs. leading manufacturer of alternators worldwide. Trusted,

proven and reliable.One-Stop Power SolutionLionRock Power operates an extensive service network in Customized SolutionsAfrica to provide a total power service from design and As an independent manufacturer, LionRock Power can manufacture through delivery, installation and respond to the special requirements of any customer in maintenance. With experienced technicians, LionRock is any sector. If a Lister-Petter engine is preferred, or a well positioned to offer network maintenance services. Kubota, Deutz or John Deere for example, LionRock can The completion of a successful turnkey project is just the offer a choice of leading engines. Canopies are designed first phase. LionRock provides long term warranty, to meet any specification for sound attenuation. LionRock maintenance and spare parts service too.manufactures a complete range of fuel tanks, ATS and

other equipment. Skilled electrical engineers custom design specialized power systems.

Complete Range, Competitive CostLionRock provides a complete range of diesel powered generators from 5.0kVA to 3,250kVA. Smaller gensets are often used at telecom sites while the largest models operate as mini power stations for large enterprises and institutions.

The Lion RockThe Lion Rock stands high on a mountain above Hong Kong. This famous landmark guards over the gateway to China and is a symbol of power, pride and permanence.

1 2

Always The Pride

3 4

ENGINES Prime Rating

l The standard LionRock genset uses a Perkins engine but l Prime ratings are applicable when supplying continuous sometimes a different engine is recommended to meet the electrical power (at variable load) in a situation where there is special requirements of a client. no mains supply. There is no limit on the annual running hours.

A prime rated model can supply up to 10% overload power for 1 hour in every 12 hours.ALTERNATORS

l Leroy Somer alternators are fitted as standard. LionRock can Standby Ratingalso offer Stamford alternators where preferred. l These ratings apply to a generator standing by as a backup

source of continuous electrical power (at variable load) if the ASSEMBLY mains supply fails. No overload is permitted on these ratings. l The engine and alternator are close coupled by means of an The alternator is peak continuous rated (as defined in ISO SAE flange. A full torsion analysis has been carried out to 8528-3). guarantee no damaging vibration will occur.

l Between the engine alternator feet and the base frame are STANDARD FEATURES AND CHARACTERISTICS, QUALITY anti-vibration pads to ensure complete vibration isolation of

STANDARDSthe rotating assemblies. This enables the machine to be l All generators comply with international design and quality placed on an uneven surface without any detrimental effects.

standards, such as ISO8528 GB/T2820-97), ISO3046, l For durability and corrosion resistance, all iron and steel BS.EN60034, Bs5000, IEC34-1, Gb755, VDE0530, CSA22-2, surfaces of canopy fabrications have been prepared for AS1359, and meet the requirements of ISO 9001 and coating by grit blast cleaning. Then three layers of special ISO14001.painting provide excellent protection from corrosion.

l CE certificate for diesel engine and alternator.

l Diesel engine and alternator OEM authorization certificate CONTROL SYSTEM AND PROTECTIONand their quality assurance.l Controllers are available to suit any specialized application.

l Other standards and certifications can be considered on Deep Sea, Deif, Comap or other brands of controller can be request.fitted as an alternative to LionRock controllers. Control

systems can be specified such as key start controller, automatic start control model and PCRC three remote control systems.

WARRANTY

l LionRock Power provides one-source responsibility for the generator set and accessories. Each LionRock generating set has passed a 1 hour running test at 0%, 25%, 50%, 75%, 100% and 110% of rated load. All protective devices and control functions are simulated and tested before dispatch.

l Engine and alternator are guaranteed as standard for a period of 12 months from the date of commissioning or 1,000 running hours (whichever is first).

l Expert support for operation and maintenance, backed by engine/alternator global service networks.

Genset overview

Research & Development engineers at LionRock Power find innovative solutions to add value.

Control System

LR2012 is an Automatic Start Control Module designed to automatically start and stop the

Generator with the close/open signal for the Generator Circuit Breaker.

The module also monitors and protects the engine, indicating operational status,

fault conditions and metering on the front panel LCD and LED’s.

l

l

l

l

l

l Configurable inputs.

l 5 Configurable outputs,1 used for GCR.

l

l

l

128 x 64 graphic LCD.

True RMS measuring.

Configuration of parameters by front panel push buttons or communication software.

RS485,RS232,or USB port for remote communication.

Configurable fuel output energise to stop or energise to run.

7

2 Analogue inputs configurable for different senders for oil pressure and engine temperature.

2 Aux. configurable analogue inputs.

Push buttons for manual control of GCR.

Technical Parameter

Warning and Shutdown Alarms:

l

l

l

l

l

l

l

l

l

l

l

l

Low oil pressure

High engine temperature

Over / under speed

High / low gen voltage

Start failure

Stop failure

Emergency stop

Charge failure

High / low battery voltage

Aux. shutdown alarm

Aux. Warning

Over current

Optional Function (on ordering):

l

l

l

l

Speed control for DC actuator motoroOperating Temperature - 40 to 70 C

With GPRS-DTU or Ethernet-DTU for remote communication instead of Rs485, RS232, or USB port for remote communication

J1939 CAN bus communication port.

Engine and Alternator Metering:

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

Generator phase voltage L1-N L2-N L3-N

Generator line voltage L1-L2 L2-L3 L3-L1

Generator current I1 I2 I3

Generator frequency Hz

Engine speed RPM

Generator phase apparent power kvA A1 A2 A3 A

Generator phase active power kw P1 P2 P3 P

Generator phase reactive power kvAr Q1 Q2 Q3 Q

Generator phase power factor PF PF1 PF2 Pf3

Generator total active power kwh

Generator total reactive power kvArh

Battery voltage Vdc

Engine running hours counter ho oEngine temperature C ( F)

Oil pressure BAR (PSI)

Aux. configurable analogue inputs #1

Aux. configurable analogue inputs #2

Generally used by

workshops, offices,

telecommunications, site

power, and the retail and

financial sectors. Also used

in the rental market.

Used by workshops, offices,

telecommunications,

schools, the retail and

financial sectors, and the

rental market.

Mainly used for factories,

office buildings

telecommunications, site

power, hospitals, airports

and the rental market.

Utilised by large factories,

hospitals, the financial

sector, and as mini power

stations.

6.8 to 150 kVA 160 to 275 kVA 300 to 900 kVA 900 to 3,250 kVA

5 6

Mobile Soundproof Generator sets 6~700kVA

Soundproof Generator sets 6~700kVA

Truck-mounted Soundproof Generator sets 30~900kVA

Container-type Mobile Soundproof Generator sets 500~2500kVA

Installation of generator room

Large stock of spare parts

Automatic Transfer Switches (ATS)25~3200A

Open type generator sets 6~2500kVA

All-in-one Generator sets 6~30kVA

Product Range

Applications

LionRock gensets are available up to 3,250kVA.

7 8

In line with our policy of continuous product development, we reserve the right to change specification without notice.

kVA kW Model

Prime Rating Standby RatingEngine Model Cylinders

Dimensions Weight

(kg)kVA kW L W H (mm) * * kVA kW Model

Prime Rating Standby RatingEngine Model Cylinders

Dimensions Weight

(kg)kVA kW L W H (mm) * *

LRP9.5

LRP13.5

LRP22

LRP33

LRP50

LRP65

LRP70

LRP88

LRP100

LRP110

LRP150

LRP200

LRP250

LRP400

LRP500

LRP660

LRP800

LRP900

LRP1375

LRP1500

LRP1650

LRP1880

3L

3L

4L

3L

3L

3L

4L

4L

6L

4L

6L

6L

6L

6L

6L

6L

6L

6L

12V

12V

12V

12V

10.9

15.4

23.5

35.5

55

69

77

91

110

115

153

205

246

407

511

640

750

846

1252

1369

1510

1715

8.7

12.3

19

28

43

55

62

72.8

88

92

123

164

197

325

408

512

600

677

1002

1095

1208

1372

11.9

16.8

26

39

60

76

85

100

121

127

168

227

271

443

574

704

824

940

1381

1501

1657

1883

9.5

13.4

21

31

48

61

68

80

97

101

134

181

217

354

459

563

659

752

1105

1201

1326

1507

328

404

474

890

931

937

1128

1192

1589

1290

1750

1848

2232

2915

4034

4732

6670

6970

9679

9989

11085

12836

1320*552*1179

1320*552*1179

1320*552*1179

1925*1120*1361

1925*1120*1361

1925*1120*1361

1925*1120*1361

1925*1120*1361

2500*1120*1470

2089*1120*1367

2500*1120*1470

2500*1320*1626

2960*1003*1718

3500*1130*2158

3800*1130*2215

3900*1461*2155

4280*1912*2277

4280*1912*2277

4788*1895*2450

5095*1900*2435

5095*1900*2435

5215*2205*2490

403D-11G

403D-15G

404D-22G

1103A-33G

1103A-33TG1

1103A-33TG2

1104A-44TG1

1104C-44TAG1

1006TG1A

1104C-44TAG2

1006TAG

1106C-E66TAG4

1306C-E87TAG4

2206A-E13TAG2

2506A-E15TAG1

2806A-E18TAG1A

4006-23TAG2A

4006-23TAG3A

4012-46TWG2A

4012-46TAG1A

4012-46TAG2A

4012-46TAG3A

LRC58

LRC100

LRC125

LRC140

LRC195

LRC220

LRC260

LRC500

LRC560

LRC620

LRC635

LRC675

LRC680

LRC815

LRC1000

LRC1375

4L

6L

6L

6L

6L

6L

6L

6L

6L

6L

6L

6L

12V

12V

12V

16V

72

124

129

143

186

207

259

517

565

594

611

646

758

908

1035

1379

57.6

99.2

103.2

114.4

148.8

165.6

207.2

413.6

452

475.2

488.8

516.8

606.4

726.4

828

1103.2

79

136

142

157

204

228

283

569

626

673

689

742

833

1003

1137

1556

63.2

108.8

113.6

125.6

163.2

182.4

226.4

455.2

500.8

538.4

551.2

593.6

666.4

802.4

909.6

1244.8

4BTA3.9-G2

6BT5.9-G2

6BTA5.9-G2

6BTAA5.9-G2

6CTA8.3-G2

6CTAA8.3-G2

6LTAA8.9-G2

KTA19-G3

KTA19-G4

KTAA19-G5

KTAA19-G6

KTAA19-G7

KT38-G

KTA38-G2

KTA38-G2A

KTA50-G3

1145

1340

1540

1560

1990

2380

2640

4400

4500

4550

4570

6290

6909

7390

8800

9579

1700*710*1250

2100*800*1350

2300*800*1350

2300*800*1350

2500*900*1500

2800*1000*1650

3000*1000*1650

3480*1200*1760

3580*1200*1760

3800*1200*1760

3800*1200*1760

3900*1200*1850

3900*1200*1850

4300*1800*2350

4300*1800*2350

6600*2350*3600

9 10

Air Cooled Series

Model Engine Model Cylinders

Dimensions Weight

(kg)L W H (mm) * *

LRL8

LRL12.5

LRL16.5

LRL21

LRL25

LRL28

LRL35

LRL46

2L

3L

4L

4L

3L

3L

4L

4L

kVA kW

Prime Rating Standby Rating

kVA kW

9

14

19

24.5

26.5

32

37

47

7.2

11.2

15.2

19.6

21.2

25.6

29.6

37.6

9.9

15.5

20

27

29

35

41

52

7.9

12.4

16

21.6

23.2

28

32.8

41.6

LPW2

LPW3

LPW4

LPWT4

SW20-15

SW25-15

SW30-15

SW40-15

342

394

445

510

653

795

840

886

1550*720*1050

1550*720*1050

1550*850*1050

1550*850*1050

1550*850*1150

1925*1120*1300

1925*1120*1300

1925*1120*1300

kVA kW Model

Prime Rating Standby RatingEngine Model Cylinders

Dimensions Weight

(kg)kVA kW L W H (mm) * *

LRK7

LRK9.3

LRK13

LRK15

LRK20

LRK23

7.6

10

13.6

15.4

21

25.5

6.1

8.0

10.9

12.3

16.8

20.4

8.7

11.4

15.3

18.4

25

28.4

6.9

9.2

12.2

14.8

20

22.7

D905-E2BG-CHN-1

D1105-E2BG-CHN-1

V1505-E2BG-CHN-1

D1703-E2BG-CHN-1

V2203-E2BG-CHN-1

V2003-T-E2BG-CHN-1

1320*720*1100

1320*720*1100

1550*780*1100

1550*780*1100

1550*780*1100

1550*780*1250

308

321

350

390

430

440

3L

3L

4L

3L

4L

4L

kVA kW Model

Prime Rating Standby RatingEngine Model Cylinders

Dimensions Weight

(kg)kVA kW L W H (mm) * *

15.2

24.3

35

47.7

68.8

13.8

22.3

32.6

43.5

12.2

19.4

28

38.2

55

11

17.8

26.1

34.8

16

25.4

36.6

49.9

71.9

14.5

23.5

34.1

45.6

12.8

20.3

29.3

39.9

57.5

11.6

18.8

27.3

36.4

F2M2011

F3M2011

F4M2011

BF4M2011

BF4M2011C

F2L2011

F3L2011

F4L2011

BF4L2011

2L

3L

4L

4L

4L

2L

3L

4L

4L

LRD12.5M

LRD20M

LRD29M

LRD39M

LRD60M

LRD12L

LRD20L

LRD28.5L

LRD38L

1550*850*1100

1550*850*1100

1550*850*1200

1550*850*1200

1850*850*1200

1550*850*1400

1550*850*1400

1550*850*1400

1550*850*1400

414

473

530

540

740

416

475

533

543

kVA kW Model

Prime Rating Standby RatingEngine Model Cylinders

Dimensions Weight

(kg)kVA kW L W H (mm) * *

LRL6G

LRL12G

LRL18G

LRD27G

LRD37G

LRD45G

LRD55G

LRD70G

6.6

13.3

20

30.3

41.7

51.4

64.3

79.0

5.3

10.6

16

24.2

33.3

41

51.5

63.2

7.2

14.5

22

31.7

43.6

53.8

67.2

82.3

5.8

11.6

17.6

25.3

34.9

43.0

53.7

65.8

TR1

TR2

TR3

F3L912

F4L912

F4L914

F6L912

F6L914

1L

2L

3L

3L

4L

4L

6L

6L

1200*720*1100

1200*720*1100

1200*720*1100

1550*850*1100

1550*850*1100

1850*850*1200

1850*850*1200

1550*850*1100

365

397

460

795

905

920

1138

1208

Oil Cooled Series

In line with our policy of continuous product development, we reserve the right to change specification without notice.

11 12

Automatic Transfer SwitchesLionRock Power designs and manufactures automatic transfer switches for both

indoor and outdoor use. These ATS are employed in some power systems to

switch from a primary power source to a secondary source. For example, an ATS

will detect a failure in the mains supply and start up a standby generator until

the mains supply is restored. LionRock ATS can be integrated in the genset

control panel.

l Available from 25A to 3150A

l Safe: Electrical and mechanical interlocking design prevents malfunction in connection of power sources

l Flexible: Equipped with Siemens PLC to provide multiple functions

l Reliable

l Modular design, easy to maintain

l Multi-language display panel

l Extreme low/high AC voltage input, suitable for critically unstable utility application

High Security Fuel Tanks For telecom cell sites, especially in remote locations, the theft of diesel fuel is

a problem for the operators and service providers. It causes not only a direct

economic loss to the operators, but also adds to the responsibility of the site

services provider and results in false complaints of high fuel consumption to

the diesel generator set manufacturers.

With many years of experience in the telecom market, LionRock has designed

an anti-theft fuel tank to solve this problem.

l Secure anti-theft design to prevent pilfering of diesel fuel

l Simplified fuel pipe and connector design, with all necessary connectors locked and protected

l Integrated design to save space

l Removable maintenance ladder to save on transportation space and cost

l Digital fuel level display as an optional accessory for remote monitoring

LionRock also manufactures Synchronizing Panels that allow two or more gensets to work together.

Power Solutions

Features

Applications

Advantages of DC genset over AC genset

l Telecommunications

l Uninterruptible Power Supply

l Solar/Wind Hybrid Power

l Rapid Electric Vehicle Charging

l Low Fuel Consumption: NdFeB Magnets Alternator for high efficiency. Under low load, the voltage regulator can vary the engine speed resulting in fuel savings of up to 30%.

l Expansion capacity: DC generators can be connected in parallel for load sharing (whereas AC generators cannot) which allows for capacity expansion.

l Compatibility: Some AC generators and switch mode power supplies are not compatible. Because of the current pulsing load of switch mode power supplies, some AC genset voltage regulators may not be able to regulate the voltage. DC gensets will have no such problem.

l Low EMI emissions: Alternator has no bearings, couplings, brushes, slip rings, or rotating fields. There are no alternator parts to wear.

l Low Noise Level: Improving alternator efficiency reduces the demand on the engine and hence the engine noise. Noise is further reduced by eliminating the brushes, slip rings and the alternator fan.

l Intelligent management of battery charging: Automatic three-step charging circuit consists of bulk rate, overcharge, and float. Battery life is extended.

l Automatic Temperature Compensation: The genset output can be temperature compensated for superior battery charging. A temperature sensor is placed on the battery and the regulator responds by adjusting the output voltage.

l Comprehensive system protection: The system is protected from over voltage, battery reverse connection, short circuit and low engine oil. Avoiding faults leads to stable performance.

l Available in all voltages from 12 to 110 Vdc

l Currently available from 4.5kW to 26kW

l Microprocessor Controlled

l Variable Speed Design

l Rare Earth, Permanent Magnet Generator

l Direct Connection to Battery Bus (No Transfer Switch)

l Temperature compensated battery charging

l Automatic three step charging circuit consisting of bulk rate, overcharge (equalize) rate, and float rate

l Alternator exceeds 92% efficiency

DC Generator Sets

13 14

Fuel Tank Module

Battery Bank Module

Sound Attenuation Module

Standard Genset

Customized solutions

All-In-One

LionRock’s modular all-in-one diesel genset design includes battery cabinet, bulk fuel tank and noise reduction canopy. The module provides unique benefits to our customers and meets sophisticated requirements for cell sites.

The modular design can be customized to meet specific requirements but has shorter delivery time compared to tailor made gensets. The all-in-one unit decreases the need for piping and wiring at the installation site and provides stability and ease-of-use.

l Cost savingThe pre-tested modular solution enables easier and faster deployment and ensures a low total cost of ownership due to reduced construction and service demands.

l Space savingAll-In-One Modular design allows horizontal or vertical plug-in while integrated design minimizes the overall equipment installation area.

l Disaster recoveryThe “ready-to-go” nature of pre-tested modular units makes them especially suitable for disaster recovery following an incident, or for temporary or permanent “hot-spot” relief.

l Ease of expansion, upgrade and scalability Individual units can be added to provide more capacity, and can be easily replaced with higher performance units when upgrade is needed.

l Speed of deploymentThe factory pre-tested, totally integrated solution is much faster to bring into operation on site. Furthermore, it is much easier to deploy in remote locations where site work might be challenging.

Benefits:

All-In-One Modular Genset

l Extended oil sump to increase the lubricating oil capacity

l Automatic lubricating oil refill system with precision control and consistent quality

l Additional self-cleaning air filter

l Enlarged air, fuel, oil and cooling water filters

l Additional expanded tank to increase water capacity

l Maintenance-free starting batteries

The system includes:

1,000 Hours Maintenance-Free Solution

Where generators are running continuously the greatest operating cost is for routine maintenance. Generally, gensets require routine maintenance services every 250 running hours including the replacement of filters and lubrication oil. Operating expenses are not only for replacement parts but also for labour costs and transportation, which can be very significant for remote sites.

To minimize these operating costs and improve the running stability of gensets, LionRock has designed a customized solution that allows a genset to run for 1,000 hours without maintenance.

Low Noise - 63 dB(A)@1mLow Noise - 63 dB(A)@1m

Auto Lube Oil Refill Controller Extended Oil Sump

Economical

l Smaller foundation, no ditch for cable and fuel pipe, saves up to 50%.

l Footprint reduced by up to 40%.

l Less cable, fuel pipe and other installation materials saves up to 70%.

l Installation costs reduced by up to 50%.

l Shipping and local trucking costs reduced by up to 30%.

Secure

l Fuel pipe joints are hidden internally, fuel pipe is not required for 1+0 genset and drainage outlet is sealed for 1+1 genset.

l No security fence is needed.

l Genset weight exceeds 1000kg, making it harder to steal than a conventional 600kg genset.

l It’s easier to connect or install anti-theft monitoring system.

Features and Benefits

l Neat and pleasing appearance- Uniform appearance, tidy and convenient, accepted design.

l Low Maintenance Cost- Maintenance is more convenient because space in canopy is greater.- Possibilities of fuel leakage reduced.

l Tank height is 650mm, conveniently placed for fuel pumping.

l Dividers added inside the tank: reinforces and vibration is reduced.

l Hanging holes designed on each side of the tank for convenience in transportation.

l Fuel gauge with four-position alarm dry contacts.

l ATS is integrated, 1+0 or 1+1 is optional.

l Built-in ACDB is optional.

Other Advantages

l Space Saving – one integrated unit at a site reduces installation space.

l Cost Saving – minimal wiring and piping connections.

l Tidy Appearance – well sealed and waterproof.

l Low Noise

l Easy Operation – integrated control design reduces breakdowns and simplifies procedures.

l High Security Fuel Tank – no exposure of base fuel tank and socket.

l Low Maintenance Cost – runs continuously for 150~300 hours.

l Easy maintenance - fully opening doors, easy for service.

l Integrated LionRock genset, soundproof canopy, ATS, ACDB, enlarged fuel tank and fuel level sensor

l Genset control panel integrated with ATS and ACDB

l 500~2000L diesel fuel tank (custom-made designs available), built-in fuel level sensor

l Dummy load control

l Auto fuel refilling system (float valve type)

l 1,000 Hours Maintenance-Free Solution

Low Noise - 63 dB(A)@1m

Accessories & Spare Parts

Total Power SolutionsA major telecom equipment supplier wins a turnkey project to roll out a mobile phone network in an African country. The telecom operator has several special requirements for the power equipment so the equipment supplier looks to LionRock Power for customized gensets.

Many of the cell sites are in remote locations. It is important that the frequency of site visits is limited to reduce maintenance costs. Fuel tanks must be secure against fuel theft. The power supply must be completely reliable, 24 hours a day, every day. The genset supplier must be capable of meeting an ambitious production and installation schedule. The gensets must be excellent value in terms of durability and cost with extended warranty options.

After an extensive tendering process, the equipment supplier selects LionRock Power as the company most able to meet the needs of the client.

An efficient and low-cost manufacturing facility enables LionRock to couple Perkins engines and Leroy Somer alternators at a very competitive price. To limit the frequency of site visits, LionRock offers a “1,000 hours maintenance-free” genset equipped with extra tanks for oil and water and upgraded filters for fuel, oil and air. 2,000 liter high security fuel tanks reduce the frequency of refueling and protect against fuel theft.

Although LionRock has no established presence in this particular country, the company quickly deploys experienced project managers to supervise local engineers to provide installation and warranty services. Indeed, the outstanding performance of LionRock subsequently leads the operator to award the company with a contract for long term maintenance services.

Spare PartsSeparator & FilterDummy Load & Load Bank

AlternatorEngine Fuel Tank

15 16