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Aluminum Cutting Small Material Large Material Brush Deburring Compound Angles In and Outside Deburring

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Page 1: Aluminum Cutting Small MaterialWater coolant system with diaphragm pump, stop cock and large containers for coolant fluid and swarf chips. Plus an additional low-consumption oil spray

Aluminum Cutting Small Material

Large Material Brush Deburring

Compound Angles In and Outside Deburring

Page 2: Aluminum Cutting Small MaterialWater coolant system with diaphragm pump, stop cock and large containers for coolant fluid and swarf chips. Plus an additional low-consumption oil spray

MADE IN GERMANY

H350 & H450

• For production cutting of mild steel and stainless

steel tubes, pipes, sections, and profiles

• Durable wormwheel drive for full-time production

• Motor 3-phase 220 V, 440 V, or 575 V

• 2 speed motor

• Saw blade speeds 27/54 rpm or 54/108 rpm

• H350 max size saw blade: HSS 350mm (14”)

• H450 max size saw blade: HSS 450mm (18”)

• H450 Vise opens 200 mm (7.9”) with the jaw

plates removed

• Miter-cuts up to

45° to both

sides

• Positive locking

pin at

45° - 0°- 45°

• Double-Grip

quick-action

manual vise on

H350 version A

*pictured to right

• Dual air vise on

the Version B

models

• Trigger switch

standard on all machines

• H450 comes with 2 heavy-duty quick-action vises *Version B pictured

(Dual Air Vises)

H450

(cuts up to 6.3” tube)

H350 (14” HSS Saw Blade) H450 (18” HSS Saw Blade) Cutting

Range 90° 45° 90° 45°

120mm - 4.7” 110mm - 4.3" 160mm - 6.3" 135mm - 5.3”

60mm - 2.4” 50mm - 2” 60mm - 2.4” 60mm - 2.4”

105mm - 4.1" 95mm - 3.7" 140mm - 5.5” 120mm - 4.7”

160x70mm - 6" x 3” 110x70mm- 4” x 3” 200x80mm - 7.9” x 3.2” 140x90mm - 5.5” x 3.5”

FERROUS AND NON-FERROUS MATERIAL

Page 3: Aluminum Cutting Small MaterialWater coolant system with diaphragm pump, stop cock and large containers for coolant fluid and swarf chips. Plus an additional low-consumption oil spray

Hand-operated High Quality Cold Saw

Heavy duty wormwheel drive with hardened and ground wormshaft and special bronze wormwheel, completely free from

clearance, running in an oil bath. Oversized main spindle for full-time operation, axial adjustable.

Saw blade speeds: 60 Cycle = 27/54 RPM or 54/108RPM.

Safety Guard System

The two-piece hinged safety guard made of cast aluminum cares for best operator's safety. In rest position, it covers the saw

blade completely and remains close to the cutting area when swiveling the saw head. It is a quick lift-up without tools for easy

saw blade replacement.

Saw Head Pivot System

Rigid, double yoke pivot with hardened and ground shaft, adjustable on both sides.

Mitering Saw Head

Head easily miters within 45° to any position, with positive locking at 45°- 0°- 45°. Mitering table is clamped from top. Work-

piece remains stationary while head rotates.

Clamping System

H350 standard double-grip quick-action vise and H450 standard with two quick-action vises , each movable and with ex-

changeable vise jaw plate. Air operated automatic vise system on version B models, with pilot valve behind the saw head for

immediate clamping when the saw head is lifted from rest position, and with air filter-regulator-lubricator. Operating pressure: 6

bar (90 PSI). Separate air regulator for each vise cylinder.

Water Coolant System

Coolant tank 40 Liters (10 Gal.); separate, removable chip container; pow-

erful diaphragm pump driven by eccentric bearing in the saw head; cool-

ant supply to both sides of the saw blade.

Electric Equipment

3-phase 2-speed motor, 1.7/3.0 KW (2.2/4.0 HP) 60 C. Main switch with

thermal overload protection.

Sawblades H.S.S.

H450:

450x(3.0 or 3.5)x40 mm (18") for mild steel and non-ferrous metals.

400x(3.0 or 3.5)x40 mm (16") for stainless steel at slow speed.

350x(2.5 or 3.0)x40 mm (14") for steel solid material.

Drive holes: 2 off 12 mm dia. on cycle 64 mm dia.

Not recommendable for segmental blades. They overstress the machine.

H350: 350x(2.5 or 3.0)x40 mm (14”)

Standard Equipment

1 set of operating tools, 1 instruction booklet with parts list.

Extra Equipment

Length stop 1 meter (40") ungraduated, digital length stops of various

lengths, top clamp manual or air operated, air vise system, down-feed

restriction cylinder, semi-automatic version, saw blades, coolant fluid, roll-

er carriers, v-jaws (thin wall tubing and bundle cutting).

Dimensions and Weights

H450 Machine unpacked: 720 x 1000 x 1800 mm, 350 kg

37” x 40” x 71”, 772 lbs

MANUAL LARGE CUTTING CAPACITY

*Version A pictured

(Double Grip Quick

Action Manual Vise

Page 4: Aluminum Cutting Small MaterialWater coolant system with diaphragm pump, stop cock and large containers for coolant fluid and swarf chips. Plus an additional low-consumption oil spray

MADE IN GERMANY

H350H & H450H

• Automatic down feed and automatic clamping

• For production cutting of mild and stainless

steel tubes, pipes, sections, and profiles

• Durable wormwheel drive for full-time produc-

tion

• Motor 3-phase 220V, 440V or 575V

• Saw blade speeds 27/54 RPM or 54/108 RPM

• HSS Saw blades up to 350 x 40 mm (14”) for

H350H

• HSS Saw blades up to 450 x 40 mm (18”) for

H450H

• Vise opens 185 mm (7.3”) H350H

and 200 mm (7.9”) H450H

• Miter-cuts up to 45° to both sides

• Pusher system available to convert machine to

fully automatic

*Optional adjustable V-Jaws available

for thin wall tubing & bundle cutting

HABERLE H450H

(cuts up to 6.3” tube)

H350H (14” HSS Saw Blade) H450H (18” HSS Saw Blade) Cutting

Range 90° 45° 90° 45°

120mm - 4.7” 110mm - 4.3" 160mm - 6.3" 135mm - 5.3”

60mm - 2.4” 50mm - 2” 60mm - 2.4” 60mm - 2.4”

105mm - 4.1" 95mm - 3.7" 140mm - 5.5” 120mm - 4.7”

160x70mm - 6" x 3” 110x70mm- 4” x 3” 200x80mm - 7.9”x3.2” 140x90mm - 5.5”x3.5”

FERROUS AND NON-FERROUS MATERIAL

Page 5: Aluminum Cutting Small MaterialWater coolant system with diaphragm pump, stop cock and large containers for coolant fluid and swarf chips. Plus an additional low-consumption oil spray

SAFETY GUARD 2-piece cast aluminum guard system for best operator's safety. The link operated forward section pro-

vides for maximum operator's safety and allows easy and quick saw blade replacement.

DRIVE GEARS Extremely robust wormwheel drive with hardened and ground wormshaft, special bronze wormwheel and a

saw blade drive shaft of Ø 70 mm, running in an oil bath, for 3-shifts operation, free of maintenance. Elastic coupling between

motor and drive gears.

AUTOMATIC DOWN-FEED SYSTEM

Quick motion from rest position to the adjustable material level and infinitely adjustable power down-feed motion, with adjusta-

ble return point and quick return motion into the upper rest position. This allows the feeding of the material over the vise into

the cutting area, but requires two-hands safety start system.

PIVOT SHAFT Double yoke pivot system with hardened and ground shaft, adjustable on both sides. Little vibration due to

the low pivot level .

MACHINE TABLE Large table allows individual positioning for the two vise units. Mitering table allows for horizontal mitering

of the saw head within 45° to both sides. Movable rear jaws allow a small cutting slot for easy and accurate straight and miter-

ing cuts through thin-walled material. A length stop can be installed at both sides of the back fences using the adapter hole.

SAW BLADES HSS (High Speed Steel)

H350H and H450H: 350 x (2.5 or 3) x 40 mm, 315 x 2.5 x 40 mm

H450H only: 450 x (3 or 3.5) x 40 mm, 400 x (3 or 3.5) x 40 mm

3-PHASE MOTOR Slow speed USA: 60 Hz: 850/1700 RPM, 1.3/2.4 kW

Standard speed USA: 60 Hz: 1700/3400 RPM, 2.1/2.6 kW

SAW BLADE SPEEDS

Slow speed motor: 27/54 RPM for stainless and mild steel

Standard speed motor: 54/108 RPM for mild steel and nonferrous metals

SAWBLADE LUBRICATION SYSTEMS

Water coolant system with diaphragm pump, stop cock and large containers for

coolant fluid and swarf chips. Plus an additional low-consumption oil spray mist

system with precision dispenser from UNIST Inc. (recommended for cutting thin-

ner tubes, sections and rectangular profiles).

AIR VISE Strong double-grip air vise with adjustable guide rails and adjustable

arm bracket to hold the cut-off piece, for burr-free finished cuts. Replaceable vise

jaws allow the installation of profiled jaws for special applications.

CONTROL SYSTEMS

For a minimum of maintenance and service, the electric system is held at the

necessary minimum, including main switch, overload switches and 24 Volt circuit

to watch the air control system. The automatic cycle of clamping and down-feed

is completely air controlled, including the Emergency Stop button which locks the

vise cylinder in any emergency situation, and with selective switch for permanent

or stop & go motor drive. A control desk incorporates the manual actuators

(Start / Stop / Emergency Stop), a cycle counter and an air coupling to install the

air hose of the vise cylinder. Operating pressure for the air supply: 6 bar.

DIMENSIONS AND WEIGHTS

H350H: 360kg (793 lbs) 920x700x1960mm (36”x28”x77”)

H450H: 450kg (992 lbs) 1250x700x2050mm (49”x28”x81”)

STANDARD EQUIPMENT Maintenance tools, operating wrenches. English

manual with parts list.

OPTIONAL EQUIPMENT Saw blade, length stop, top clamp, roller tables,

profiled jaws, v-jaws, lubrication fluids, pusher system (makes it fully automatic),

double-grip air vise.

SEMI-AUTOMATIC LARGE CAPACITY

Page 6: Aluminum Cutting Small MaterialWater coolant system with diaphragm pump, stop cock and large containers for coolant fluid and swarf chips. Plus an additional low-consumption oil spray

MODEL H90

MADE IN GERMANY

Two-ways mitering for compound angle cuts

Head tilts 0° - 90° for notching cuts

Vise placed for slitting cuts

350 mm (14”) sawblade

180 mm (7”) jaw opening

• Compound angle cuts

• Notching

• Acute angles

• Slitting of tube, sections or channels of

steel, stainless steel and nonferrous metals.

Useful in vehicle construction, steel shaping

and glass construction (diagonal compound

cut)

FERROUS AND NON-FERROUS MATERIAL

Page 7: Aluminum Cutting Small MaterialWater coolant system with diaphragm pump, stop cock and large containers for coolant fluid and swarf chips. Plus an additional low-consumption oil spray

2-PIECE SAFETY GUARD made of aluminum covers the whole sawblade in the rest position. Multiple latch linkage with

quick release knob for easy and fast sawblade replacement without removing the guards.

PRECISION WORMWHEEL DRIVE with hardened and ground wormshaft, special bronze worm wheel and a main spindle

of 70 mm (2.7") dia. running in oil. Elastic coupling between motor and gears.

TILTING SAW HEAD allows vertical mitering 0º- 90º to the right side. The vise in place, it allows compound angles with tilt-

ed head 0º- 45º and mitered vise 0º- 60º according to the 1º graduations. Quick adjustment by clamp levers without tools. Safe

handling of the rigid moving head. Large tilting block for exact angle cuts. Double yoke pivot, adjustable.

MITERING & MOVING VISE allows horizontal angle cuts 0º- 60º. Positive lock by spring-loaded pin in straight and 45º po-

sition. To meet the total cutting range of the sawblade, the mitering vise can be moved backwards. For notching and slitting

cuts, the vise can be removed and placed to the left side.

NOTCHING CUTS WITH 90° TILTED HEAD: The vise placed to the left side, the saw head can be tilted vertical up to 90º

for notching cuts into channels and T-size profiles. The spring-loaded saw head movement enables exact cuts.

SLITTING CUTS IN DOOR FRAMES: Placing the vise to the left side, allows for parallel slits due to the positive 90º lock-

ing. All adjustments are done by clamp levers without tools.

MATERIAL SUPPORT BLOCK on the left side of the table, supports the cut-off piece for safe straight and miter cuts. The

block can be moved when the tilted head makes it necessary and removed to replace the vise to the left side.

SPECIAL APPLICATIONS: Total altitude between table and sawblade is 210 mm (8.3") and allows various clamping

devices for many purposes that is usually done on a milling machine (like slitting of bolts, etc.).

FREE ADJUSTABLE TURN TABLE allows for material to be always fed in the same direction. After mitering adjustment,

turn the whole machine into position.

SAWBLADE SIZE HSS 350x40 mm (14"); 315x40 mm (12.5"); 300x40 mm (12"). Two drive holes 11 mm on circle 64 mm

dia. Use the right rake angle: 16º-18º for steel and stainless steel, 22º-25º for soft aluminum alloys. Segmental blades are not

recommended. They can overstress the machine.

SAWBLADE SPEED AND MOTOR POWER

60 Hz: 27/54 RPM, 1.2/2.4 kW (1.7/3.3 HP)

60 Hz: 54/108 RPM, 2.2/2.7 kW (3.0/3.6 HP)

WATER COOLANT SYSTEM consist of a large coolant tank and chip container in the base. Reliable diaphragm coolant

pump for water emulsions. Optional: Low-consumption cutting oil lubricating system or air operated oil spray system available.

ELECTRICAL EQUIPMENT 3-phase motor (220V, 460V, or 575V) with speed selective switch. Main switch with motor pro-

tection.

H90 VERSION B: AIR OPERATED VISE SYSTEM with vise cylinder 160 mm (6.3") dia., automatic stroke 8 mm (0.3"), air

pilot valve, front regulator and filter-lubricator. Clamping is actuated when the saw head is moved from rest position by operat-

ing handle. Necessary air supply: 6 bar (90 PSI).

DIMENSIONS AND WEIGHT (W x L x H) 700 mm x1200 mm x 1900 mm (28" x 47” x 75”), approx. 320 kg (705 lbs)

Packed size: 800 mm x 1200 mm x 1700 mm (31" x 47" x 67").

STANDARD EQUIPMENT Grease gun, wrenches, operating manual, quick-action mechanical vise (version A), coolant sys-

tem, 24 Volt stop & go switch.

OPTIONAL EQUIPMENT Air vise system on version B, length stop, oil lubricant systems, sawblade, coolant fluid.

CUTTING RANGE 90° 45° 60°

Round tube O.D. 115 mm - 4.5" 110 mm - 4.3" 100 mm - 3.9"

Square tube 105 mm - 4.1" 100 mm - 3.9" 95 mm - 3.7"

Flat profile 180x70 mm - 7.1"x2.8” 160x70 mm - 6.3"x2.8” 120x70 mm - 4.7"x2.8”

Channel, girder 150x80 mm - 6"x3.2” 140x80 mm - 5.5"x3.2” 100x65 mm - 4"x2.6”

Solid mild steel 60 mm - 2.5" with sawblade 300 mm, coarse toothing 90° cut

Solid Stainless Steel 50 mm - 2" with sawblade 300 mm, coarse toothing 90° cut

COMPOUND ANGLES

Page 8: Aluminum Cutting Small MaterialWater coolant system with diaphragm pump, stop cock and large containers for coolant fluid and swarf chips. Plus an additional low-consumption oil spray

BRUSH DEBURRING

Description of the machine: The rotary deburring machine deburrs 90° cuttings frontally on tubes, sections and solid bars in a

stretched as well as in a curved shape. A simultaneous internal and external deburring takes place

with hollow sections. The required rotation of the high performance round brush is performed by the

machine.

The deburring result is reached via 2 rotations of the brush:

- The brush itself is driven via the brush receptacle.

- The whole brush receptacle, with rotating brush, rotates around its own axis.

The first movement provides for the impingement of the wire tips to the workpiece. As a result, the

simultaneous internal and external deburring is achieved. By the second rotation, the turning of the

workpiece is eliminated. It ensures that the workpiece is deburred all around.

The machine consists of: - 1 sturdy housing engineering standard execution

- 1 rotation deburring module

Page 9: Aluminum Cutting Small MaterialWater coolant system with diaphragm pump, stop cock and large containers for coolant fluid and swarf chips. Plus an additional low-consumption oil spray

Required:

either - 1 front plate with changeable insert from plastic

and/or - 1 front plate with adjustable central prismatic guiding

Working Sequence: The operator passes the workpiece – with light contact pressure – to the brush, without turning the workpiece. In one operation all the contours of the workpiece are deburred internally and externally at the same time. Tool data: External diameter of the deburring brush: 250 mm (10”) Working width of the deburring brush: 20-100 mm (1”-4”) Delivery extent: Machine installed ready for electrical installation, either with a front plate with adjustable central prismatic guiding (shown below) and/or with a front plate with changeable insert from plastic, 1 deburring brush included. The machine / installation is designed for the use in an explosion-proofed area.

Technical Data

Material: steel, stainless steel and non-ferrous metals

Motor Speed 2 speed – 1500 / 3000 rpm

min. Workpiece diameter 10 mm ( 0.4” )

max. Workpiece diameter 120 mm ( 4.7”)

Drive power 3,7 / 4,4, pole changeable kW

Voltage 3~460V or 220V (extra), 60Hz

Width approx. 700 mm ( 2’- 4” )

Height approx. 1400 mm ( 4’ - 7” )

Depth approx. 930 mm ( 3’ - 1” )

Weight approx. 580 kg ( 1,279 lbs )

Sound level Can be higher than 85 dB(A)

The deburring principle, easy and efficient

RSA TURNAMAT

• Due to the double brush rotation it is not necessary

to turn the workpieces during the deburring process

• 1st rotational direction (light arrow): high-speed

deburring rotation

• 2nd rotational direction (dark arrow): low-speed ser-

vice rotation

• The driving unit of the brush rotates

• All edges are reached without turning the workpiece

• Quick in and outside deburring of material

Page 10: Aluminum Cutting Small MaterialWater coolant system with diaphragm pump, stop cock and large containers for coolant fluid and swarf chips. Plus an additional low-consumption oil spray

Haberle HR Deburring Series (Kopal tooling sold separate)

MODEL Spindles USE

HR301 1 when only one Kopal tool is needed

HR302 2 used for multiple Kopal sizes or 1 interior and 1 exterior Kopal tool.

HR304 4 used for a variety of Kopal tooling sizes

MADE IN FRANCE

Since 1951

Chamfering and Deburring Tools

Tube Size Per Tool “ Centre Angle: 90° Shaft Centre Angle: 60°

EXTERNAL

INTERNAL

0.16” - 0.67”

0.16” - 0.67”

MODEL

MODEL

2.18 -

2.18 -

EXT

INT

90°

90°

MODEL

MODEL

2.18 -

2.18 -

EXT

INT

60°

60°

CM1

CM1

EXTERNAL

INTERNAL

0.2” - 1.4”

0.2” - 1.7”

MODEL

MODEL

2.36 -

2.42 -

EXT

INT

90°

90°

MODEL

MODEL

2.36 -

2.42 -

EXT

INT

60°

60°

CM2

CM2

EXTERNAL 0.4” - 1.8” MODEL 10.46 - EXT 90° MODEL 10.46 - EXT 60° CM2

EXTERNAL

INTERNAL

0.8” - 2.2”

0.8” - 2.2”

MODEL

MODEL

20.60 -

20.60 -

EXT

INT

90°

90°

MODEL

MODEL

20.60 -

20.60 -

EXT

INT

60°

60°

CM2

CM2

EXTERNAL

INTERNAL

1.6” - 3.0”

1.6” - 3.0”

MODEL

MODEL

40.80 -

40.80 -

EXT

INT

90°

90°

MODEL

MODEL

40.80 -

40.80 -

EXT

INT

60°

60°

CM2

CM2

EXTERNAL

INTERNAL

2.4” - 3.7”

2.4” - 3.7”

MODEL

MODEL

60.100 -

60.100 -

EXT

INT

90°

90°

CM3

CM3

EXTERNAL

INTERNAL

3.2” - 4.5

3.2” - 4.5”

MODEL

MODEL

80.120 -

80.120 -

EXT

INT

90°

90°

CM3

CM3

DEBURRING MACHINES AND KOPAL TOOLING

Page 11: Aluminum Cutting Small MaterialWater coolant system with diaphragm pump, stop cock and large containers for coolant fluid and swarf chips. Plus an additional low-consumption oil spray

Haberle Aluminum Cutting Series: AL380 & AL380H

90° 45° Cutting Range

Round tube 5.5” 4.7”

Solid round 3” 3”

Square tube 4.9” 4.2”

Rectangular tube 7” x 3.5” 5” x 3.5”

AL380/A & AL380/B Manual Saws

• Cuts aluminum alloys and plastics

• Carbide tipped 15” Saw Blade (380mm)

• Saw blade speed is 3000 rpm

• Miters 45° both sides

• Spring loaded bolt for 0° and 45°

• Mechanical oil pump built in saw head - AL380/A

• 2 Mechanical push and clamp vises - AL380/A

• 2 Air vises and Unist Oil System - AL380/B

• 1 speed 3-phase motor 220V, 460V, & 575V

ALUMINUM CUTTING

MADE IN GERMANY

AL380H

Semi-Automatic

With Dual Air Vises

*AL380/A Manual

Saw With Dual

Mechanical

Clamp Vises

AL380H - Semi-Automatic Saw

• Powered Saw head with quick forward motion

• Adjustable power stroke and quick return

• 2 hand safety start and emergency stop

• Pneumatic control system with 2 air vises

• Unist oil lube system with nozzle built into the

saw guard

• Chip chute channel with 4” exhaust connection

Page 12: Aluminum Cutting Small MaterialWater coolant system with diaphragm pump, stop cock and large containers for coolant fluid and swarf chips. Plus an additional low-consumption oil spray

Haberle S225 Haberle H250 Haberle H300

90° - 45° 90° - 45° 90° - 45° - 60 °

90° 90° 45° 90° 45°

2.8” 3.2” 3” 3.7” 3.5”

1.6” 1.6” 1.6” 2.4” 2.4”

2.4” 2.75” 2.4” 3.5” 3.2”

3.15” x 2” 4.3” x 2” 2.75” x 2” 5.7” x 2.4” 3.9” x 2.5”

Carbide Saw Blades In Stock

HSS Saw Blades In Stock

Size

mm

Thickness

mm

Bore

mm Teeth

Size

mm

Thickness

mm

Bore

mm

350 x 3.5 x 40 96 225 x 2.0 x 32

350 x 3.5 x 40 108 250 x 2.0 x 40

350 x 3.5 x 40 *112 300 x 2.5 x 38

380 x 3.5 x 40 *96 315 x 2.5 or 3.0 x 32

380 x 3.5 x 40 100 315 x 2.5 or 3.0 x 40

400 x 4.0 x 30 120 350 x 2.5 or 3.0 x 32

450 x 4.0 x 30 120 350 x 2.5 or 3.0 x 40

350 x 3.0 x 50 Any size, thickness, bore, and

number of teeth for a Carbide

Tip Saw Blade can be ordered

*Carbide Tip Silencer Saw Blade 400 x 3.0 or 3.5 x 40

450 x 3.0 or 3.5 x 40 225-9” 250-10” 300-12” 315-12½”

350-14” 380-15” 400-16” 450-18”

New Saw Blades And Sharpening Service

GRIND &

RE-TOOTH

RE-TOOTH SHARPEN

• Quick Service - In house HSS Sharpening

• CNC Sharpening Machine

• HSS (High Speed Steel) High Quality Saw Blades

• Services: Sharpen, Re-tooth, & Grind and Re-Tooth for

HSS Saw Blades with bore sizes 32, 38, 40, 50mm

• Tooth HSS Saw Blade to The Proper Geometry - Steel,

Stainless Steel, Aluminum, Copper, or Lead

• Carbide Tip Saw Blades ( for AL380 or similar machines)

• Carbide Tip Sharpening and Re-Tipping Available

Call for recommendation on the number of teeth for the material

being cut. Send sharpening to address below with note stating -

Company, contact , and phone number.

KEN BERGMAN AND ASSOCIATES, LLC (KBA Saw)

10533 LOREL AVE OAK LAWN, IL 60453-5154 USA

1-800-956-1313 or 1-708-422-1036

Warehouse located in BRIDGEVIEW, ILLINOIS

web: www.HaberleUSA.com email: [email protected]

We can order any size needed