aluminum cutting small materialwater coolant system with diaphragm pump, stop cock and large...
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Aluminum Cutting Small Material
Large Material Brush Deburring
Compound Angles In and Outside Deburring
MADE IN GERMANY
H350 & H450
• For production cutting of mild steel and stainless
steel tubes, pipes, sections, and profiles
• Durable wormwheel drive for full-time production
• Motor 3-phase 220 V, 440 V, or 575 V
• 2 speed motor
• Saw blade speeds 27/54 rpm or 54/108 rpm
• H350 max size saw blade: HSS 350mm (14”)
• H450 max size saw blade: HSS 450mm (18”)
• H450 Vise opens 200 mm (7.9”) with the jaw
plates removed
• Miter-cuts up to
45° to both
sides
• Positive locking
pin at
45° - 0°- 45°
• Double-Grip
quick-action
manual vise on
H350 version A
*pictured to right
• Dual air vise on
the Version B
models
• Trigger switch
standard on all machines
• H450 comes with 2 heavy-duty quick-action vises *Version B pictured
(Dual Air Vises)
H450
(cuts up to 6.3” tube)
H350 (14” HSS Saw Blade) H450 (18” HSS Saw Blade) Cutting
Range 90° 45° 90° 45°
120mm - 4.7” 110mm - 4.3" 160mm - 6.3" 135mm - 5.3”
60mm - 2.4” 50mm - 2” 60mm - 2.4” 60mm - 2.4”
105mm - 4.1" 95mm - 3.7" 140mm - 5.5” 120mm - 4.7”
160x70mm - 6" x 3” 110x70mm- 4” x 3” 200x80mm - 7.9” x 3.2” 140x90mm - 5.5” x 3.5”
FERROUS AND NON-FERROUS MATERIAL
Hand-operated High Quality Cold Saw
Heavy duty wormwheel drive with hardened and ground wormshaft and special bronze wormwheel, completely free from
clearance, running in an oil bath. Oversized main spindle for full-time operation, axial adjustable.
Saw blade speeds: 60 Cycle = 27/54 RPM or 54/108RPM.
Safety Guard System
The two-piece hinged safety guard made of cast aluminum cares for best operator's safety. In rest position, it covers the saw
blade completely and remains close to the cutting area when swiveling the saw head. It is a quick lift-up without tools for easy
saw blade replacement.
Saw Head Pivot System
Rigid, double yoke pivot with hardened and ground shaft, adjustable on both sides.
Mitering Saw Head
Head easily miters within 45° to any position, with positive locking at 45°- 0°- 45°. Mitering table is clamped from top. Work-
piece remains stationary while head rotates.
Clamping System
H350 standard double-grip quick-action vise and H450 standard with two quick-action vises , each movable and with ex-
changeable vise jaw plate. Air operated automatic vise system on version B models, with pilot valve behind the saw head for
immediate clamping when the saw head is lifted from rest position, and with air filter-regulator-lubricator. Operating pressure: 6
bar (90 PSI). Separate air regulator for each vise cylinder.
Water Coolant System
Coolant tank 40 Liters (10 Gal.); separate, removable chip container; pow-
erful diaphragm pump driven by eccentric bearing in the saw head; cool-
ant supply to both sides of the saw blade.
Electric Equipment
3-phase 2-speed motor, 1.7/3.0 KW (2.2/4.0 HP) 60 C. Main switch with
thermal overload protection.
Sawblades H.S.S.
H450:
450x(3.0 or 3.5)x40 mm (18") for mild steel and non-ferrous metals.
400x(3.0 or 3.5)x40 mm (16") for stainless steel at slow speed.
350x(2.5 or 3.0)x40 mm (14") for steel solid material.
Drive holes: 2 off 12 mm dia. on cycle 64 mm dia.
Not recommendable for segmental blades. They overstress the machine.
H350: 350x(2.5 or 3.0)x40 mm (14”)
Standard Equipment
1 set of operating tools, 1 instruction booklet with parts list.
Extra Equipment
Length stop 1 meter (40") ungraduated, digital length stops of various
lengths, top clamp manual or air operated, air vise system, down-feed
restriction cylinder, semi-automatic version, saw blades, coolant fluid, roll-
er carriers, v-jaws (thin wall tubing and bundle cutting).
Dimensions and Weights
H450 Machine unpacked: 720 x 1000 x 1800 mm, 350 kg
37” x 40” x 71”, 772 lbs
MANUAL LARGE CUTTING CAPACITY
*Version A pictured
(Double Grip Quick
Action Manual Vise
MADE IN GERMANY
H350H & H450H
• Automatic down feed and automatic clamping
• For production cutting of mild and stainless
steel tubes, pipes, sections, and profiles
• Durable wormwheel drive for full-time produc-
tion
• Motor 3-phase 220V, 440V or 575V
• Saw blade speeds 27/54 RPM or 54/108 RPM
• HSS Saw blades up to 350 x 40 mm (14”) for
H350H
• HSS Saw blades up to 450 x 40 mm (18”) for
H450H
• Vise opens 185 mm (7.3”) H350H
and 200 mm (7.9”) H450H
• Miter-cuts up to 45° to both sides
• Pusher system available to convert machine to
fully automatic
*Optional adjustable V-Jaws available
for thin wall tubing & bundle cutting
HABERLE H450H
(cuts up to 6.3” tube)
H350H (14” HSS Saw Blade) H450H (18” HSS Saw Blade) Cutting
Range 90° 45° 90° 45°
120mm - 4.7” 110mm - 4.3" 160mm - 6.3" 135mm - 5.3”
60mm - 2.4” 50mm - 2” 60mm - 2.4” 60mm - 2.4”
105mm - 4.1" 95mm - 3.7" 140mm - 5.5” 120mm - 4.7”
160x70mm - 6" x 3” 110x70mm- 4” x 3” 200x80mm - 7.9”x3.2” 140x90mm - 5.5”x3.5”
FERROUS AND NON-FERROUS MATERIAL
SAFETY GUARD 2-piece cast aluminum guard system for best operator's safety. The link operated forward section pro-
vides for maximum operator's safety and allows easy and quick saw blade replacement.
DRIVE GEARS Extremely robust wormwheel drive with hardened and ground wormshaft, special bronze wormwheel and a
saw blade drive shaft of Ø 70 mm, running in an oil bath, for 3-shifts operation, free of maintenance. Elastic coupling between
motor and drive gears.
AUTOMATIC DOWN-FEED SYSTEM
Quick motion from rest position to the adjustable material level and infinitely adjustable power down-feed motion, with adjusta-
ble return point and quick return motion into the upper rest position. This allows the feeding of the material over the vise into
the cutting area, but requires two-hands safety start system.
PIVOT SHAFT Double yoke pivot system with hardened and ground shaft, adjustable on both sides. Little vibration due to
the low pivot level .
MACHINE TABLE Large table allows individual positioning for the two vise units. Mitering table allows for horizontal mitering
of the saw head within 45° to both sides. Movable rear jaws allow a small cutting slot for easy and accurate straight and miter-
ing cuts through thin-walled material. A length stop can be installed at both sides of the back fences using the adapter hole.
SAW BLADES HSS (High Speed Steel)
H350H and H450H: 350 x (2.5 or 3) x 40 mm, 315 x 2.5 x 40 mm
H450H only: 450 x (3 or 3.5) x 40 mm, 400 x (3 or 3.5) x 40 mm
3-PHASE MOTOR Slow speed USA: 60 Hz: 850/1700 RPM, 1.3/2.4 kW
Standard speed USA: 60 Hz: 1700/3400 RPM, 2.1/2.6 kW
SAW BLADE SPEEDS
Slow speed motor: 27/54 RPM for stainless and mild steel
Standard speed motor: 54/108 RPM for mild steel and nonferrous metals
SAWBLADE LUBRICATION SYSTEMS
Water coolant system with diaphragm pump, stop cock and large containers for
coolant fluid and swarf chips. Plus an additional low-consumption oil spray mist
system with precision dispenser from UNIST Inc. (recommended for cutting thin-
ner tubes, sections and rectangular profiles).
AIR VISE Strong double-grip air vise with adjustable guide rails and adjustable
arm bracket to hold the cut-off piece, for burr-free finished cuts. Replaceable vise
jaws allow the installation of profiled jaws for special applications.
CONTROL SYSTEMS
For a minimum of maintenance and service, the electric system is held at the
necessary minimum, including main switch, overload switches and 24 Volt circuit
to watch the air control system. The automatic cycle of clamping and down-feed
is completely air controlled, including the Emergency Stop button which locks the
vise cylinder in any emergency situation, and with selective switch for permanent
or stop & go motor drive. A control desk incorporates the manual actuators
(Start / Stop / Emergency Stop), a cycle counter and an air coupling to install the
air hose of the vise cylinder. Operating pressure for the air supply: 6 bar.
DIMENSIONS AND WEIGHTS
H350H: 360kg (793 lbs) 920x700x1960mm (36”x28”x77”)
H450H: 450kg (992 lbs) 1250x700x2050mm (49”x28”x81”)
STANDARD EQUIPMENT Maintenance tools, operating wrenches. English
manual with parts list.
OPTIONAL EQUIPMENT Saw blade, length stop, top clamp, roller tables,
profiled jaws, v-jaws, lubrication fluids, pusher system (makes it fully automatic),
double-grip air vise.
SEMI-AUTOMATIC LARGE CAPACITY
MODEL H90
MADE IN GERMANY
Two-ways mitering for compound angle cuts
Head tilts 0° - 90° for notching cuts
Vise placed for slitting cuts
350 mm (14”) sawblade
180 mm (7”) jaw opening
• Compound angle cuts
• Notching
• Acute angles
• Slitting of tube, sections or channels of
steel, stainless steel and nonferrous metals.
Useful in vehicle construction, steel shaping
and glass construction (diagonal compound
cut)
FERROUS AND NON-FERROUS MATERIAL
2-PIECE SAFETY GUARD made of aluminum covers the whole sawblade in the rest position. Multiple latch linkage with
quick release knob for easy and fast sawblade replacement without removing the guards.
PRECISION WORMWHEEL DRIVE with hardened and ground wormshaft, special bronze worm wheel and a main spindle
of 70 mm (2.7") dia. running in oil. Elastic coupling between motor and gears.
TILTING SAW HEAD allows vertical mitering 0º- 90º to the right side. The vise in place, it allows compound angles with tilt-
ed head 0º- 45º and mitered vise 0º- 60º according to the 1º graduations. Quick adjustment by clamp levers without tools. Safe
handling of the rigid moving head. Large tilting block for exact angle cuts. Double yoke pivot, adjustable.
MITERING & MOVING VISE allows horizontal angle cuts 0º- 60º. Positive lock by spring-loaded pin in straight and 45º po-
sition. To meet the total cutting range of the sawblade, the mitering vise can be moved backwards. For notching and slitting
cuts, the vise can be removed and placed to the left side.
NOTCHING CUTS WITH 90° TILTED HEAD: The vise placed to the left side, the saw head can be tilted vertical up to 90º
for notching cuts into channels and T-size profiles. The spring-loaded saw head movement enables exact cuts.
SLITTING CUTS IN DOOR FRAMES: Placing the vise to the left side, allows for parallel slits due to the positive 90º lock-
ing. All adjustments are done by clamp levers without tools.
MATERIAL SUPPORT BLOCK on the left side of the table, supports the cut-off piece for safe straight and miter cuts. The
block can be moved when the tilted head makes it necessary and removed to replace the vise to the left side.
SPECIAL APPLICATIONS: Total altitude between table and sawblade is 210 mm (8.3") and allows various clamping
devices for many purposes that is usually done on a milling machine (like slitting of bolts, etc.).
FREE ADJUSTABLE TURN TABLE allows for material to be always fed in the same direction. After mitering adjustment,
turn the whole machine into position.
SAWBLADE SIZE HSS 350x40 mm (14"); 315x40 mm (12.5"); 300x40 mm (12"). Two drive holes 11 mm on circle 64 mm
dia. Use the right rake angle: 16º-18º for steel and stainless steel, 22º-25º for soft aluminum alloys. Segmental blades are not
recommended. They can overstress the machine.
SAWBLADE SPEED AND MOTOR POWER
60 Hz: 27/54 RPM, 1.2/2.4 kW (1.7/3.3 HP)
60 Hz: 54/108 RPM, 2.2/2.7 kW (3.0/3.6 HP)
WATER COOLANT SYSTEM consist of a large coolant tank and chip container in the base. Reliable diaphragm coolant
pump for water emulsions. Optional: Low-consumption cutting oil lubricating system or air operated oil spray system available.
ELECTRICAL EQUIPMENT 3-phase motor (220V, 460V, or 575V) with speed selective switch. Main switch with motor pro-
tection.
H90 VERSION B: AIR OPERATED VISE SYSTEM with vise cylinder 160 mm (6.3") dia., automatic stroke 8 mm (0.3"), air
pilot valve, front regulator and filter-lubricator. Clamping is actuated when the saw head is moved from rest position by operat-
ing handle. Necessary air supply: 6 bar (90 PSI).
DIMENSIONS AND WEIGHT (W x L x H) 700 mm x1200 mm x 1900 mm (28" x 47” x 75”), approx. 320 kg (705 lbs)
Packed size: 800 mm x 1200 mm x 1700 mm (31" x 47" x 67").
STANDARD EQUIPMENT Grease gun, wrenches, operating manual, quick-action mechanical vise (version A), coolant sys-
tem, 24 Volt stop & go switch.
OPTIONAL EQUIPMENT Air vise system on version B, length stop, oil lubricant systems, sawblade, coolant fluid.
CUTTING RANGE 90° 45° 60°
Round tube O.D. 115 mm - 4.5" 110 mm - 4.3" 100 mm - 3.9"
Square tube 105 mm - 4.1" 100 mm - 3.9" 95 mm - 3.7"
Flat profile 180x70 mm - 7.1"x2.8” 160x70 mm - 6.3"x2.8” 120x70 mm - 4.7"x2.8”
Channel, girder 150x80 mm - 6"x3.2” 140x80 mm - 5.5"x3.2” 100x65 mm - 4"x2.6”
Solid mild steel 60 mm - 2.5" with sawblade 300 mm, coarse toothing 90° cut
Solid Stainless Steel 50 mm - 2" with sawblade 300 mm, coarse toothing 90° cut
COMPOUND ANGLES
BRUSH DEBURRING
Description of the machine: The rotary deburring machine deburrs 90° cuttings frontally on tubes, sections and solid bars in a
stretched as well as in a curved shape. A simultaneous internal and external deburring takes place
with hollow sections. The required rotation of the high performance round brush is performed by the
machine.
The deburring result is reached via 2 rotations of the brush:
- The brush itself is driven via the brush receptacle.
- The whole brush receptacle, with rotating brush, rotates around its own axis.
The first movement provides for the impingement of the wire tips to the workpiece. As a result, the
simultaneous internal and external deburring is achieved. By the second rotation, the turning of the
workpiece is eliminated. It ensures that the workpiece is deburred all around.
The machine consists of: - 1 sturdy housing engineering standard execution
- 1 rotation deburring module
Required:
either - 1 front plate with changeable insert from plastic
and/or - 1 front plate with adjustable central prismatic guiding
Working Sequence: The operator passes the workpiece – with light contact pressure – to the brush, without turning the workpiece. In one operation all the contours of the workpiece are deburred internally and externally at the same time. Tool data: External diameter of the deburring brush: 250 mm (10”) Working width of the deburring brush: 20-100 mm (1”-4”) Delivery extent: Machine installed ready for electrical installation, either with a front plate with adjustable central prismatic guiding (shown below) and/or with a front plate with changeable insert from plastic, 1 deburring brush included. The machine / installation is designed for the use in an explosion-proofed area.
Technical Data
Material: steel, stainless steel and non-ferrous metals
Motor Speed 2 speed – 1500 / 3000 rpm
min. Workpiece diameter 10 mm ( 0.4” )
max. Workpiece diameter 120 mm ( 4.7”)
Drive power 3,7 / 4,4, pole changeable kW
Voltage 3~460V or 220V (extra), 60Hz
Width approx. 700 mm ( 2’- 4” )
Height approx. 1400 mm ( 4’ - 7” )
Depth approx. 930 mm ( 3’ - 1” )
Weight approx. 580 kg ( 1,279 lbs )
Sound level Can be higher than 85 dB(A)
The deburring principle, easy and efficient
RSA TURNAMAT
• Due to the double brush rotation it is not necessary
to turn the workpieces during the deburring process
• 1st rotational direction (light arrow): high-speed
deburring rotation
• 2nd rotational direction (dark arrow): low-speed ser-
vice rotation
• The driving unit of the brush rotates
• All edges are reached without turning the workpiece
• Quick in and outside deburring of material
Haberle HR Deburring Series (Kopal tooling sold separate)
MODEL Spindles USE
HR301 1 when only one Kopal tool is needed
HR302 2 used for multiple Kopal sizes or 1 interior and 1 exterior Kopal tool.
HR304 4 used for a variety of Kopal tooling sizes
MADE IN FRANCE
Since 1951
Chamfering and Deburring Tools
Tube Size Per Tool “ Centre Angle: 90° Shaft Centre Angle: 60°
EXTERNAL
INTERNAL
0.16” - 0.67”
0.16” - 0.67”
MODEL
MODEL
2.18 -
2.18 -
EXT
INT
90°
90°
MODEL
MODEL
2.18 -
2.18 -
EXT
INT
60°
60°
CM1
CM1
EXTERNAL
INTERNAL
0.2” - 1.4”
0.2” - 1.7”
MODEL
MODEL
2.36 -
2.42 -
EXT
INT
90°
90°
MODEL
MODEL
2.36 -
2.42 -
EXT
INT
60°
60°
CM2
CM2
EXTERNAL 0.4” - 1.8” MODEL 10.46 - EXT 90° MODEL 10.46 - EXT 60° CM2
EXTERNAL
INTERNAL
0.8” - 2.2”
0.8” - 2.2”
MODEL
MODEL
20.60 -
20.60 -
EXT
INT
90°
90°
MODEL
MODEL
20.60 -
20.60 -
EXT
INT
60°
60°
CM2
CM2
EXTERNAL
INTERNAL
1.6” - 3.0”
1.6” - 3.0”
MODEL
MODEL
40.80 -
40.80 -
EXT
INT
90°
90°
MODEL
MODEL
40.80 -
40.80 -
EXT
INT
60°
60°
CM2
CM2
EXTERNAL
INTERNAL
2.4” - 3.7”
2.4” - 3.7”
MODEL
MODEL
60.100 -
60.100 -
EXT
INT
90°
90°
CM3
CM3
EXTERNAL
INTERNAL
3.2” - 4.5
3.2” - 4.5”
MODEL
MODEL
80.120 -
80.120 -
EXT
INT
90°
90°
CM3
CM3
DEBURRING MACHINES AND KOPAL TOOLING
Haberle Aluminum Cutting Series: AL380 & AL380H
90° 45° Cutting Range
Round tube 5.5” 4.7”
Solid round 3” 3”
Square tube 4.9” 4.2”
Rectangular tube 7” x 3.5” 5” x 3.5”
AL380/A & AL380/B Manual Saws
• Cuts aluminum alloys and plastics
• Carbide tipped 15” Saw Blade (380mm)
• Saw blade speed is 3000 rpm
• Miters 45° both sides
• Spring loaded bolt for 0° and 45°
• Mechanical oil pump built in saw head - AL380/A
• 2 Mechanical push and clamp vises - AL380/A
• 2 Air vises and Unist Oil System - AL380/B
• 1 speed 3-phase motor 220V, 460V, & 575V
ALUMINUM CUTTING
MADE IN GERMANY
AL380H
Semi-Automatic
With Dual Air Vises
*AL380/A Manual
Saw With Dual
Mechanical
Clamp Vises
AL380H - Semi-Automatic Saw
• Powered Saw head with quick forward motion
• Adjustable power stroke and quick return
• 2 hand safety start and emergency stop
• Pneumatic control system with 2 air vises
• Unist oil lube system with nozzle built into the
saw guard
• Chip chute channel with 4” exhaust connection
Haberle S225 Haberle H250 Haberle H300
90° - 45° 90° - 45° 90° - 45° - 60 °
90° 90° 45° 90° 45°
2.8” 3.2” 3” 3.7” 3.5”
1.6” 1.6” 1.6” 2.4” 2.4”
2.4” 2.75” 2.4” 3.5” 3.2”
3.15” x 2” 4.3” x 2” 2.75” x 2” 5.7” x 2.4” 3.9” x 2.5”
Carbide Saw Blades In Stock
HSS Saw Blades In Stock
Size
mm
Thickness
mm
Bore
mm Teeth
Size
mm
Thickness
mm
Bore
mm
350 x 3.5 x 40 96 225 x 2.0 x 32
350 x 3.5 x 40 108 250 x 2.0 x 40
350 x 3.5 x 40 *112 300 x 2.5 x 38
380 x 3.5 x 40 *96 315 x 2.5 or 3.0 x 32
380 x 3.5 x 40 100 315 x 2.5 or 3.0 x 40
400 x 4.0 x 30 120 350 x 2.5 or 3.0 x 32
450 x 4.0 x 30 120 350 x 2.5 or 3.0 x 40
350 x 3.0 x 50 Any size, thickness, bore, and
number of teeth for a Carbide
Tip Saw Blade can be ordered
*Carbide Tip Silencer Saw Blade 400 x 3.0 or 3.5 x 40
450 x 3.0 or 3.5 x 40 225-9” 250-10” 300-12” 315-12½”
350-14” 380-15” 400-16” 450-18”
New Saw Blades And Sharpening Service
GRIND &
RE-TOOTH
RE-TOOTH SHARPEN
• Quick Service - In house HSS Sharpening
• CNC Sharpening Machine
• HSS (High Speed Steel) High Quality Saw Blades
• Services: Sharpen, Re-tooth, & Grind and Re-Tooth for
HSS Saw Blades with bore sizes 32, 38, 40, 50mm
• Tooth HSS Saw Blade to The Proper Geometry - Steel,
Stainless Steel, Aluminum, Copper, or Lead
• Carbide Tip Saw Blades ( for AL380 or similar machines)
• Carbide Tip Sharpening and Re-Tipping Available
Call for recommendation on the number of teeth for the material
being cut. Send sharpening to address below with note stating -
Company, contact , and phone number.
KEN BERGMAN AND ASSOCIATES, LLC (KBA Saw)
10533 LOREL AVE OAK LAWN, IL 60453-5154 USA
1-800-956-1313 or 1-708-422-1036
Warehouse located in BRIDGEVIEW, ILLINOIS
web: www.HaberleUSA.com email: [email protected]
We can order any size needed