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Alternative ABC Connections Using UHPC By Mohamadreza Shafieifar, Ph.D Candidate Atorod Azizinamini , Ph.D., P.E., Director, ABC - UTC and Chair, CEE Dept., FIU Florida International University April 2018

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Alternative ABC Connections UsingUHPC

ByMohamadreza Shafieifar, Ph.D Candidate

Atorod Azizinamini, Ph.D., P.E., Director, ABC-UTC and Chair, CEE Dept., FIU

Florida International UniversityApril 2018

2

Major Categories of UHPC Investigations

1- UHPC based connections to connect prefabricated elements2- UHPC based solutions for repairing and upgrading bridge columns3- UHPC based solutions for repairing and upgrading beams and deck4- ABC made conventional

UHPC Based Technologies for Upgrading and Retrofitting Existing Bridges- Columns

3

Major Categories of UHPC Investigations

UHPC Based Technologies for Upgrading and Retrofitting Existing Bridges- Columns

4

Major Categories of UHPC Investigations

UHPC Based Technologies for Upgrading and Retrofitting Existing Bridges- Columns

Mahsa FarzadPh.D Candidate

Amir SadeghjejadPh.D Candidate

5

Major Categories of UHPC Investigations

UHPC Based Technologies for Upgrading and Retrofitting Existing Bridges- Beams and deck

6

Major Categories of UHPC Investigations

UHPC Based Technologies for Upgrading and Retrofitting Existing Bridges- Beams and deck

7

Major Categories of UHPC Investigations

UHPC Based Technologies for Upgrading and Retrofitting Existing Bridges- Beams and deck

Alireza ValikhaniPh.D Candidate

8

Major Categories of UHPC Investigations

ABC Made ConventionalThrough UHPC Shell

9

This major research activity involves cluster of research studies consisting of constructing outside profile of every member of the bridge, using UHPC, transporting them to final bridge site, connecting them together and filling them with concrete

10

Major Categories of UHPC Investigations

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Investigation includesBeamsColumnsFoundationConnectionsSeismic and Non-seismic

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Advantages

1- Eliminates the need for form work2- Eliminates the need for removal of formwork3- UHPC protects the concrete inside- Maintenance free4- Light weight concrete could be used to fill the cavity 5- Use of light weight concrete reduces foundation sizes6- It increases the member capacity using same dimension7- Allows using smaller cross section8- Reinforcement could be incorporated into the shell, reducing field operations9- Uses conventional methods of construction 24

ABC Made Conventional

Rozita MazaherimeybodiPh.D Student

Sheharayar-e-RehmatPh.D Candidate

25

ABC Made Conventional

UHPC Based ABC Connections for connecting precast columns

to precast cap beamMohamadreza ShafieifarPh.D CandidateFlorida International University

Problem StatementCurrently all ABC Connections used in practice, to connect cap beam, to columns, uses types of connections where steel reinforcement penetrates into the cap beam, creating a very congested and challenging detailing Requirements within the cap beam.

27

Background -Common ConnectionsBar Couplers

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Background Common ConnectionsGrouted Ducts

Pics Ref: NCHRP report 681

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Background Common ConnectionsPocket Connections

Pics Ref: NCHRP report 68130

Prefabricate Element (As one Part)

Cap beam

UHPC

Plastic Hinge Region

Proposed Connection Detail

Detail 1

Prefabricate Column

Splice Region

Prefabricate Element

UHPC

Prefabricate Cap beam

Proposed Connection Detail

Detail 2 32

Prefabricate Column

Splice Region

Cap Beam

UHPC

Proposed Connection Details

Detail 1 Detail 233

Advantages✓Large Tolerances

✓Developing the reinforcement over short length

Splice region using UHPC

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Advantages✓Eliminating the potential interferences with reinforcement in the

cap beam✓Eliminating need for stirrups

35

Overview of Experimental Investigation

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Feasibility study – Large scale column test20 by 20 inch square cross section

First test series– Four circular columns12 inch in diameter

Second test series– Six circular columns12 inch in diameter

Cap Beam(Normal Strength Concrete)

Plastic Hinge(Normal Strength Concrete)Splice region

using UHPC

Column

UHPC

Feasibility Study – Tested a large scale specimen

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Construction of the SpecimenSegment Representing Prefabricated segment

Regular Concrete

Regular Concrete

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Construction of the SpecimenConnecting precast column to precast cap beam

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Construction of the Specimen- CompletedRegular Concrete(Support)

Regular Concrete(Plastic Hinge)

UHPC(Connection)

Regular Concrete(Column)

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Test Setup and Testing proceduresLoading and Supports (Axial Load=200 Kip (10% Pu)

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Specimen at test conclusion5 Δ y 5 Δ y

Cap

Bea

m (R

.C)

Plas

tic H

inge

(R

.C)

Col

umn

(R.C

)

UH

PC

Splic

e R

egio

n U

HPC

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Specimen at test conclusion

Bottom Top

43

Results - Moment-Displacement

-10000

-8000

-6000

-4000

-2000

0

2000

4000

6000

8000

10000

-10 -5 0 5 10

Mom

ent (

Kip

.in)

Displacement (in)

Push Down

Push Up

Push Down

Push Up

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Results of Numerical Analysis

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Results of Numerical AnalysisYielding and Crack Formation

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Results of Numerical AnalysisMoment-Displacement

-10000

-8000

-6000

-4000

-2000

0

2000

4000

6000

8000

-10 -8 -6 -4 -2 0 2 4 6 8 10

Mom

ent (

Kip

s.in)

Displacement (in)

Experimental

FE results

47

Second test specimens series (total of 4)Dimension (Parametric Study)

Detail 1 Detail 2 48

Details of the Specimens

• Longitudinal Rebar Size: #5 • Reinforcement Ratio: 2.1%• Transverse Rebar Size: #3 • Column Length/Diameter: 5• Rebar Cover: 1.5 in. 49

1 2 3 4

UHPC

UHPC

UHPC

Second test series – Two details tested

Detail 2 Detail 1

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Construction of second test specimen series

During casting of second testspecimen series, because of usingmore superplasticizers than needed,steel fibers in the UHPC regions didnot achieve uniform distribution.However, as it will be discussed, thetest outcome was not significantlyaffected.Also because of the shifting therebar cage, concrete cover was notthe same for all side of thespecimens and some of them werenot perfectly symmetric.

UHPC

UHPC

UHPC

Detail 2 Detail 151

Test Setup and Testing ProceduresConstant axial load and cyclic lateral loads

Axial Load

Lateral Load

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Specimen 1 Stirrups spacing in plastic region 2.5 inchesStirrups spacing in splice region 2.5 inchesAxial load level- 10% (56 Kips)

1Δy 2Δy 3Δy 4Δy

5Δy 6Δy 7Δy 8Δy

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Specimen ID

Maximum drift

Displacement ductility

S-2.5-2.5-10 8.5 % 7

Specimen 1 Stirrups spacing in plastic region 2.5 inchesStirrups spacing in splice region 2.5 inchesAxial load level- 10% (56 Kips)

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-2000

-1500

-1000

-500

0

500

1000

1500

2000

-6 -4 -2 0 2 4 6

Mom

ent (

Kip

s.in)

Displacement (in.)

1Δy 2Δy 3Δy 4Δy 5Δy 6Δy

Specimen 2 Stirrups spacing in plastic region 4 inchesNo stirrups spacing in splice regionAxial load level- 10% (56 Kips)

55

Specimen ID

Maximum drift

Displacement ductility

S-4-0-10 5.3 % 5

Specimen 2 Stirrups spacing in plastic region 4 inchesNo stirrups spacing in splice regionAxial load level- 10% (56 Kips)

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-2000

-1500

-1000

-500

0

500

1000

1500

2000

-6 -4 -2 0 2 4 6

Mom

ent (

kips

.in)

Displacement (in.)

1Δy 2Δy 3Δy 4Δy 5Δy 6Δy

Specimen 3Stirrups spacing in plastic region 2.5 inchesStirrups spacing in splice region 4 inchesAxial load level- 20% (112 Kips)

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Specimen ID

Maximum drift

Displacement ductility

S-2.5-4-20 6.4% 6

Specimen 3Stirrups spacing in plastic region 2.5 inchesStirrups spacing in splice region 4 inchesAxial load level- 20% (112 Kips)

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-2000

-1500

-1000

-500

0

500

1000

1500

2000

-6 -4 -2 0 2 4 6

Mom

ent (

Kip

s.in)

Displacement (in.)

1Δy 2Δy 3Δy 4Δy 5Δy

Specimen 4 Stirrups spacing in plastic region 2.5 inchesNo stirrups spacing in splice regionAxial load level- 10% (56 Kips)

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Specimen ID

Maximum drift

Displacement ductility

NS-2.5-0-10 6.5% 5

Specimen 4 Stirrups spacing in plastic region 2.5 inchesNo stirrups spacing in splice regionAxial load level- 10% (56 Kips)

60

-2000

-1500

-1000

-500

0

500

1000

1500

2000

-6 -4 -2 0 2 4 6

Mom

ent (

Kip

s.in.

)

Displacement (in.)

Results

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-2000

-1500

-1000

-500

0

500

1000

1500

2000

-6 -4 -2 0 2 4 6

Mom

ent (

Kip

s.in)

Displacement (in.)-2000

-1500

-1000

-500

0

500

1000

1500

2000

-6 -4 -2 0 2 4 6

Mom

ent (

kips

.in)

Displacement (in.)

-2000

-1500

-1000

-500

0

500

1000

1500

2000

-6 -4 -2 0 2 4 6

Mom

ent (

Kip

s.in)

Displacement (in.) -2000

-1500

-1000

-500

0

500

1000

1500

2000

-6 -4 -2 0 2 4 6M

omen

t (K

ips.i

n.)

Displacement (in.)

Specimen 1 Specimen 2

Specimen 3 Specimen 4

Numerical Analysis

Detail 1 Detail 262

Numerical Analysis

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Conclusion • Both Details 1 and 2 demonstrated ductile behavior and plastic

hinge formed at the desired locations• Both details could be used in seismic regions• Detail 1 allows to precisely define the location of plastic hinge in

the seismic application

Detail 2 Detail 164

Tests Specimens Ready for Testing (6 more Specimens)

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2 Reference specimens + 4 Detail 2 SpecimensRebar Size #5 & #6 Splice length: 8 db & 12 db Rebar Cover ≈ 2 db

Tests Specimens Ready for Testing (6 more Specimens)

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No stirrup at splice regionStirrups space in the column: 2.5 in.

1 2 3

#5, Ref #5, 12db #5, 8db

Tests Specimens Ready for Testing (6 more Specimens)

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No stirrup at splice regionStirrups space in the column: 2.5 in.

4 5 6

#6, Ref #6, 12db #6, 8db

Specimens Ready for Testing(6 More Specimens)

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Summary

- Major research studies are being conducted to develop UHPC based solution to facilitate use of ABC

- ABC made conventional is an overarching cluster of research studies that allows contractors to use conventional construction techniques and reduce onsite construction activities

- We are interested in working with contractors who are interested in “ABC Made Conventional” products and technologies. Please contact us as [email protected]

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Summary

- This presentation focused on a new approach to connect precast cap beams to precast columns

- Two details were shown. Both could be used in seismic regions.- Detail 2 is the most economical- The complete design provisions for detail 1 and 2 is expected to

become available by Dec 2018

Detail 2 Detail 1

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SummaryPlease send an email to [email protected] if you need more information or would like to collaborate with us