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Part number 84571609 4th edition English December 2011 Replaces part number 84533037 OPERATOR’S MANUAL SR130 SR200 SR150 SR220 SR175 SR250 SV185 SV250 SV300 Alpha Series Skid Steer Loader TR270 TR320 TV380 Alpha Series Compact Track Loader

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  • Part number 845716094th edition English

    December 2011Replaces part number 84533037

    OPERATORS MANUAL

    SR130 SR200SR150 SR220SR175 SR250SV185 SV250 SV300

    Alpha Series Skid Steer Loader

    TR270TR320TV380

    Alpha Series Compact Track Loader

  • Contents

    1 GENERAL INFORMATIONNote to the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Right, left, front and rear of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Identification numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4Machine components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

    2 SAFETY INFORMATIONSignal word definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Decal information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Safety decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Utility safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11Operator precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12Proper entry and exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13Starting and stopping precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14Seat belt precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15Specific precautions to this machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16Operating precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17Maintenance precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19Fuel handling precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21Burn prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22California proposition 65 warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22Hazardous chemicals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22Transporting precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23Electro-Magnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23Roll Over Protective Structure (ROPS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24Welding on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25Mechanical lift arm lock procedure - radial lift machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26Mechanical lift arm lock procedure - vertical lift machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27No engine power - lift arm down control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28Emergency exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

    3 CONTROLS/INSTRUMENTSACCESS TO OPERATOR'S PLATFORM

    Door latches, cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Window glass, cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Windshield wiper and washer controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Cab air louvers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

    OPERATOR'S SEATStandard seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Mechanical suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Air seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

  • MECHANICAL HYDRAULIC CONTROLSSteering and travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Moving the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Turning the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

    Lift arm and bucket controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Hand controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Foot pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

    ELECTRO HYDRAULIC CONTROLSControl pattern overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Standard H control pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Standard ISO control pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

    H control pattern steering and travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Left hand control lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Right hand control lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Moving the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Turning the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

    H control pattern lift arm and bucket controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15Lift arm raise/lower control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15Bucket curl/dump control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

    ISO control pattern steering and travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17Moving the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17Turning the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18Lift arm and bucket controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

    CONTROL HANDLESSwitch configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21Two speed function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

    AUXILIARY HYDRAULICSStandard auxiliary hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27High flow auxiliary hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28Enhanced high flow auxiliary hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29

    INSTRUMENT CLUSTERElectronic instrument cluster (EIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30Advanced instrument cluster (AIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40Left column switch identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52ISO or H pattern control switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54Machine lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54Telematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54

    4 OPERATING INSTRUCTIONSCOMMISSIONING THE UNIT

  • Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

    STARTING THE UNITEngine operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

    STOPPING THE UNITParking the machine and stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Operating in extreme temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7Booster battery procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

    MOVING THE UNITMachine operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

    5 TRANSPORT OPERATIONSSHIPPING TRANSPORT

    Transporting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

    RECOVERY TRANSPORTMoving a disabled machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

    6 WORKING OPERATIONSGENERAL INFORMATION

    Mechanical attachment mounting systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1Hydraulic attachment mounting systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4Field operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

    7 MAINTENANCEGENERAL INFORMATION

    General safety before you service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1Lubrication analysis program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3Plastic and resin parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3Tilting operator's compartment forward. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4Machine cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8Window removal and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9Cab door removal and installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11Battery safety - check and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14Biodiesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15Engine hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16Wheels and tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

  • Fluids and lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19Lubrication and maintenance access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20Fuses and relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

    MAINTENANCE CHARTMaintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25

    Maintenance proceduresClean tracks and components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26Engine and hydraulic coolers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27Engine coolant reservoir level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28Lift arm, pivot points, coupler pins and cylinder pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30Seat belt, lap bar and seat interlock operation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32Alternator and air conditioning compressor (if equipped) belt tension . . . . . . . . . . . . . . . . 7-33Cab intake filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34Roll Over Protective Structure (ROPS) mechanism and hardware check . . . . . . . . . . . . 7-35Engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35Final drive - Drain fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37Radiator coolant level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38Fuel filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39In line fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39Drive chain tension check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40Primary fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41Hydraulic oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42Final drive chain tank oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43Air cleaner elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43Hardware - loose or damaged. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45Hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45Radiator drain and flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45Final drive chain tank oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-47

    STORAGEStoring the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48

    8 TROUBLESHOOTINGFAULT CODE RESOLUTION

    Error code index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

    9 SPECIFICATIONSGeneral specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1Material weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-23Torque charts - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . 9-24Units of measure and conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29

  • 1 - GENERAL INFORMATION

    1 - GENERAL INFORMATION

    Note to the Owner

    93106834 1

    CNH AMERICA LLCP.O. Box 9228Wichita, KansasU.S.A67277

    DEALER'S STAMP OR CARD

    This manual contains important information about the safe operation, adjustment and maintenance of your skid steer.Refer to the detailed INDEX at the end of this manual for locating specific items about your machine. The skid steerconforms to current safety regulations.Use this manual as a guide. Your skid steer will remain a reliable working tool as long as it is kept in good workingcondition and serviced properly.

    This skid steer, with standard equipment and authorized attachments, is intended for above ground material handling.Use only approved accessories and attachments designed for your machine.

    1 - 1

  • 1 - GENERAL INFORMATION

    This operators manual is to be stored in the manual compartment equipped on this machine. Make sure this manualis complete and in good condition. Contact your dealer to obtain additional manuals. Contact your dealer for anyfurther information or assistance about your machine. Your dealer has corporation approved service parts. Yourdealer has technicians with special training that know the best methods or repair and maintenance for your skid steer.Your Case dealer is available for any further information. They will also provide any after-sales service you may need,and genuine Case spare parts, your guarantee of quality and match. Case Construction customer assistance is alsoavailable. Call 1-866-54-CASE6 (1-866-542-2736) or email [email protected] information in this manual is provided on the basis of information that was available at the time that the manualwas written. Settings, procedures, part numbers, software, and other items can change. These changes can affectthe service that is given to the machine. Ensure that you have complete and current information from your dealerbefore you start any machine operation.

    Personal safety

    This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey allsafety messages that follow this symbol to avoid possible death or injury.

    Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTIONfollowed by special instructions. These precautions are intended for the personal safety of you and those workingwith you.

    DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read andunderstand the safety, operation, and maintenance instructions in this manual. Use only trained operators who havedemonstrated the ability to operate and service this machine correctly and safely. All persons who will be operatingthis machine shall possess a valid local vehicle operating permit and/or other applicable local age work permit. Theinformation in this manual is provided on the basis of information that was available at the time that the manual waswritten. Settings, procedures, part numbers, software and other items can change. These changes can affect theservice that is given to the machine. Ensure that you have complete and most current information from your dealerbefore you start your machine operation.

    DO NOT use this machine for any application or purpose other than those described in this manual. Consult anauthorized dealer on changes, additions or modifications that can be required for this machine to comply with variouscountry regulations and safety requirements. Unauthorized modifications will cause serious injury or death. Anyonemaking such unauthorized modifications is responsible for the consequences.

    NOTICE: The engine and fuel system on your machine is designed and built to government emissions standards.Tampering by dealers, customers and operators is strictly prohibited by law. Failure to comply could result in gov-ernment fines, rework charges invalid warranty, legal action and possible confiscation of the machine until rework tooriginal condition is completed. Engine service and or repairs must be done by a certified technician only!

    1 - 2

  • 1 - GENERAL INFORMATION

    Right, left, front and rear of the machine

    BT01F013 1

    The terms RIGHT HAND, LEFT HAND, FRONT and REAR are used in this manual to indicate the sides asthey are seen from the operator's seat.

    1 - 3

  • 1 - GENERAL INFORMATION

    Identification numbersWrite your machine model number, Product Identification Number (PIN) and serial numbers on the lines providedbelow. Always give these numbers and component plate numbers to your dealer when you need parts or informationfor your machine.

    Make a record of the numbers. Keep this record and your manufacturers statement of origin in a safe place. If themachine is stolen, report the numbers to your local law enforcement agency.

    MACHINE

    Machine Model and Type

    Product Identification Number

    Year of Build

    Engine Serial Number

    Hydrostatic Pump Serial Number

    Bucket Serial Number

    Product Identification Number (PIN)

    Outside right side of chassis - vertical lift.

    RCPH11SSL005AAD 1

    Inside left side lift arm tower - radial lift.

    931002296A 2

    1 - 4

  • 1 - GENERAL INFORMATION

    Roll Over Protective Structure (ROPS) certification plate.

    Front edge (lower) inside cab.

    931007505A 3

    Engine serial number plate.

    Located on the fuel injection pump - ISM engines.SR130SR150SR175SV185

    ISM engine

    76075756 4

    RCPH11SSL004AAD 5

    1 - 5

  • 1 - GENERAL INFORMATION

    Located at the end of the engine that is facing rearward.SR200SR220SR250SV250SV300TR270TR320TV380

    F5C engines

    931002236 6

    931002237 7

    Bucket identification plate

    BT04F026-01 8

    1 - 6

  • 1 - GENERAL INFORMATION

    Machine components

    93106896 1

    (1) Chain compartment access (6) Front light(2) Service access cover (7) Operator's compartment(3) Loader lift arm (8) Bucket(4) Steps (9) Loader arm lift cylinder(5) Hand holds

    1 - 7

  • 1 - GENERAL INFORMATION

    1 - 8

  • 2 - SAFETY INFORMATION

    2 - SAFETY INFORMATION

    Signal word definitions

    Personal safety

    This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey allsafety messages that follow this symbol to avoid possible death or injury.

    Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTIONfollowed by special instructions. These precautions are intended for the personal safety of you and those workingwith you.

    Read and understand all the safety messages in this manual before you operate or service the machine.

    DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. Thecolor associated with DANGER is RED.

    WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.The color associated with WARNING is ORANGE.

    CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could resultin minor or moderate injury. The color associated with CAUTION is YELLOW.

    FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULTIN DEATH OR SERIOUS INJURY.

    Machine safety

    NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage.

    Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine orproperty damage. The word Notice is used to address practices not related to personal safety.

    Information

    NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.

    Throughout this manual you will find the word Note followed by additional information about a step, procedure, orother information in the manual. The word Note is not intended to address personal safety or property damage.

    2 - 1

  • 2 - SAFETY INFORMATION

    Safety rulesMost accidents involving machine operation and mainte-nance can be avoided by following basic safety rules andprecautions. Read and understand all the safety mes-sages in this manual, the safety manual, and the safetydecals on the machine before you operate or service themachine. See your dealer if you have any questions.Operator's manual storage behind the seat.READ THIS MANUAL COMPLETELY and make sure youunderstand the controls. All equipment has a limit. Makesure you understand the speed, brakes, steering, stabilityand load characteristics of this machine before you startto operate.Do not remove this manual or the safety manual from themachine. See your dealer for additional manuals.The safety information given in this manual does not re-place safety codes, insurance needs or, Federal, State,and local laws. Make sure your machine has the correctequipment according to these rules or laws.

    NOTICE: Safety messages in this section point out situ-ations which can be encountered during the normal op-eration and maintenance of your machine. These safetymessages also give possible ways of dealing with theseconditions.

    NOTE: Additional safety messages are used in the text ofthe manual to show specific safety hazards.

    Before operation

    Be prepared for emergencies. It is recommendedto have a first aid kit and a fire extinguisher withyou. Be sure that the fire extinguisher is properlymaintained. Be familiar with the correct use.

    Before you start each day, walk around the machineand check for oil or fluid leaks. Inspect for brokenor missing parts, repair or replace, and follow therequired lubrication and maintenance as shown inthis manual. Clean all trash and debris from themachine.

    Engine exhaust fumes can cause death. If you oper-ate this machine in an enclosed area, be sure thereis sufficient ventilation to replace the exhaust fumeswith fresh air.

    Know the rules, laws, and safety equipment neces-sary for transporting this machine on a road or high-way.

    63107486 1

    93109347B 2

    2 - 2

  • 2 - SAFETY INFORMATION

    Decal informationWARNINGAvoid injury!Make sure safety signs are legible. Clean safety signs regularly. Replace all damaged, missing,painted over, or illegible safety signs. See your dealer for replacement safety signs. If a safety signis on a part that is replaced, make sure the new part has a safety sign.Failure to comply could result in death or serious injury.

    W0168A

    Safety decals are placed on your machine as a guide for your safety. Walk around the machine and note the contentand location of these decals before operating your machine.

    Decal inspection and maintenance.

    Cleaning decals.

    Keep decals clean and legible.

    Use a soft cloth, water, and a gentle detergent.

    DO NOT use solvent, gasoline, or other harsh chemicals to clean decals. Solvents, gasoline, and otherharsh chemicals may damage or remove decals.

    Replace all decals that are damaged, missing, painted over, or illegible. See your dealer for replacement decals.

    If a decal is on a part that is replaced, make sure the decal is installed on the new part.

    Read operators manual symbol.Decals which display the read operators manual sym-bol (1) are intended to direct the operator to the operatorsmanual for further information regarding safety, mainte-nance, adjustments and/or procedures for specific areasof the machine. When a decal displays this symbol, referto the operators manual.Read service manual symbol.When a decal displays the read service manual symbol(2), refer to the service manual for specific informationsuch as service, operation, maintenance or adjustment.See an authorized dealer for a service manual.One or both of these symbols may appear on a decal re-lating to safety, machine operation or service. To the rightis a sample decal that directs the machine operator or ser-vice technician to the operators manual (1) for additionalinformation concerning this procedure.

    BT09A330 1

    20109155 2

    2 - 3

  • 2 - SAFETY INFORMATION

    Safety decalsFollowing is a listing of Safety Decals and locations. Read and understand them before operating the machine.

    DANGERCRUSH HAZARD Keep out of this area when lift armis raised, unless lift arm is supported by the supportstrut. Failure to comply will result in death or serious

    injury.

    Quantity: 1English 84367563

    21109149 1

    Located under door way.

    931002299 2

    WARNINGFALL HAZARD NO Riders. Not a manlift or work

    platform. Failure to comply could result in death orserious injury.

    Quantity: 1English 84374298

    84374298_A 3

    Located under door way.

    931002299 4

    2 - 4

  • 2 - SAFETY INFORMATION

    DANGERDO NOT use ether starting fluid. AN EXPLOSION

    MAY OCCUR. Failure to comply will result in death orserious injury.

    Quantity: 1English 8603092

    629086D 5

    Located under the hood, on top of the air cleaner bracket.

    93106901 6

    WARNINGAvoid pinch area. Keep clear of moving parts. Keepbystanders clear of the skid steer when operatingunless the lift arm is down on the ground so the liftarm is resting on the lift arm lock and engine is off.Never extend any part of the body outside of the

    outside of the operators area. Failure to comply willresult in death or serious injury.

    Quantity: 2English 86521673

    86521673_E 7

    Located at both points on the boom where it rests againstthe lift arm support lock.

    93107458 8

    2 - 5

  • 2 - SAFETY INFORMATION

    WARNINGRead Operator's manual. Fasten seat belt. No riders.

    Keep others away. Not a manlift.CRUSH HAZARD

    Before leaving seat:Lower lift arm or engage lift arm lock pin or strut.

    STOP engine.Mover loader controls to check for loader movement.

    Failure to comply will result in death or seriousinjury.

    Quantity: 1English 84367570

    84367570_A 9

    Located under the right hand side of the instrumentcluster.

    63107487 10

    CRUSH HAZARDAlways engage the loader lift arm support strutwhen the lift arms are raised for service and / or

    maintenance. Failure to comply could result in deathor serious injury.

    Quantity: 1English 84367429A

    20109151 11

    Located on the lift arm support strut that is mounted onthe right side loader arm.

    93109382 12

    2 - 6

  • 2 - SAFETY INFORMATION

    WARNING:Keep hands and clothing away from rotating fan andbelts. Failure to comply could result in death or

    serious injury.

    Quantity: 1English 9828825

    9828825H 13

    Located on the radiator under the hood.

    93106875 14

    WARNING:DO NOT remove radiator cap. CHECK coolant levelin recovery tank. Failure to comply could result in

    death or serious injury.

    Quantity: 1English 84316983

    20109154 15

    Located on the radiator under the hood.

    93107490 16

    2 - 7

  • 2 - SAFETY INFORMATION

    CRUSH HAZARDCheck attachment for proper engagement beforeusing. Failure to comply could result in death or

    serious injury.

    Quantity: 1English 84367561

    20109155 17

    Located on the back side of the front loader arm crosstube.

    93109383 18

    TIP HAZARDCarry load low. Failure to comply could result in

    death or serious injury.

    Quantity: 1English 84367572

    84367572 19

    Located on the back side of the front loader arm crosstube.

    93109383 20

    2 - 8

  • 2 - SAFETY INFORMATION

    BOOM LOCK PINRotate clockwise to engage and counterclockwise todisengage the boom lock pin. See 2-1 in this manual

    to read operation of this boom lock pin.

    Quantity: 1English 84367582

    93109347 21

    Located on the lower left hand side of the operators seat,attached to the ROPS.

    93107465 22

    2 - 9

  • 2 - SAFETY INFORMATION

    Model KG / LB Decal part number Decal/placement locationSR130 590 kg (1300 lb) 84350672SR150 680 kg (1500 lb) 84350653SR175 790 kg (1750 lb) 84350655SV185 840 kg (1850 lb) 84350657SR200 905 kg (2000 lb) 84350658SR220 1000 kg (2200 lb) 84350660SR250 1135 kg (2500 lb) 84350661SV250 1135 kg (2500 lb) 84350661SV300 1360 kg (3000 lb) 84350664TR270 1225 kg (2700 lb) 84350666TR320 1450 kg (3200 lb) 84350667TV380 1725 kg (3800 lb) 84350668

    Located on right-handconsole (post)

    93109348 23

    93106896 24

    2 - 10

  • 2 - SAFETY INFORMATION

    Utility safetySafety precaution MUST be followed when working nearburied utility lines.

    During operation it is likely that you will be workingaround or near buried utility lines which may include,but are not limited to:

    Electrical power line

    Gas line

    Water line

    Communication line - telephone or cable television

    Sewer line

    NOTICE: Before beginning any trenching, or other con-struction work it is your responsibility to be aware of allsuch utility lines buried in the area of your project and toavoid them.

    ALWAYS have all local utility companies mark the locationof their lines.

    In U.S.A. and Canada call one of many One Call Sys-tem Director services. If you do not know the local num-ber, call the national number (U.S.A. and Canada only):1-888-258-0808. This number will direct you to the stateor regional utility that assists with excavation activity.

    NOTICE: Check with local authorities for laws, regula-tions and/or strict penalties requiring you to locate andavoid existing utilities.

    Call all utility companies before you performany machine operation

    After locating any buried utility lines, carefully dig a holeby hand and/or automatic vacuum equipment to the utilityline to verify the location and depth of the line.

    Where applicable, know the utility color code.

    Electric RedGas, Oil, or Petroleum YellowCommunication, Telephone, Television OrangeWater BlueSewer Green/BrownProposed Excavation WhiteSurveying PinkReclaimed Water and Slurry Purple

    Excavation activity anywhere on the globe must be coor-dinated with the proper authorities and professionals be-fore beginning.

    2 - 11

  • 2 - SAFETY INFORMATION

    Operator precautionsPersonnel precautions

    Be prepared for emergencies. Always have a first-aid kit and a working fire extinguisher with you and know howto use each.

    Avoid loose fitting clothing, loose or uncovered long hair, jewelry and loose personal articles.

    Know and use the protective equipment that is to be worn when operating this machine. Hard hats, protectiveglasses, protective shoes, gloves, reflector type vests, respirators and ear protection are examples of equipmentthat may be required.

    Certain protective equipment should be replaced and renewed upon age and wear. Old hard hats may not affordthe original users intention. Faded and soiled vest are no longer as highly visible as original intent. See themanufactures recommendation.

    Do not rush. Walk, do not run.

    Know and use the hand signals required for particular jobs and know who has the responsibility for signaling.

    Operator - general

    It is the responsibility of the operator to read and understand the operators manual and other information pro-vided. Use the correct operating procedures. Machines should be operated only by qualified operators.

    Do not operate this machine or perform maintenance work if you have not had appropriate training and readand fully understand the instructions and warnings in this manual.

    Wear the seat belt to maximize the protection capability of the (Roll Over Protective Structure) ROPS.

    Inspect the ROPS and seat belt mounting bolts on a daily basis to ensure their integrity.

    Do not permit riders on the machine.

    Make sure that all protective guards, canopies, doors, etc. are in place and secure before starting and operatingthe machine.

    Remove all loose objects stored in the machine. Remove all objects which do not belong in or on the machineand its equipment.

    After service has been performed, make certain all tools, parts, and equipment have been cleared from themachine area.

    Do not lift personnel or allow personnel to work while standing in the bucket or on other attachments. Thismachine is not a man-lift.

    2 - 12

  • 2 - SAFETY INFORMATION

    Proper entry and exitDANGERCrushing hazard!Failure to engage the loader arm support pin could cause the loader arm to fall unexpectedly. Verifythat the loader arm support pin is engaged.Failure to comply will result in death or serious injury.

    D0020A

    WARNINGCrushing hazard!Do not enter or exit the operator's compartment while the loader lift arms are unsupported. Rest thelift arms on the ground or engage the support device before entering or exiting the operator's com-partment.Failure to comply could result in death or serious injury.

    W0306A

    Enter the skid steer from the side by using the lift arm stepand lift arm hand hold or from the front by stepping ontothe step provided on the back of the bucket.

    93109352 1

    Step into the cab from the lift arm and step onto thestep area provided between the foot control pedals (ifequipped). Hand holds are provided on the lift arm andfront cab posts for easier entry and exit.

    93109353 2

    Before exiting the skid steer:

    1. Lower the lift arm and or attachments to the ground.If the operator must exit the skid steer with a raisedlift arm always engage the lift arm lock pins / supportstrut and rest the lift arm on the lock pins / supportstrut.

    2. Stop the engine. The parking brake is automaticallyset.

    3. Remove the seat belt and raise the seat restraintbar.

    To exit the skid steer use the grab handles with at leastthree points of contact for support and step onto the liftarm step or bucket step, then onto the ground.

    93109354 3

    2 - 13

  • 2 - SAFETY INFORMATION

    Starting and stopping precautions Walk around the machine and attachments to warn

    all personnel who may be servicing the machine orare in the machine path prior to starting. Do notstart until all personnel are clearly away from themachine. Sound the horn, if equipped, before start-ing.

    Walk around the machine and attachment. Ensurethat all safety precautions / warning are upheld andall safety devices are working as the attachmentmanufacture states in their safety information.

    Check that the parking device is applied, place allcontrols in neutral or park as specified by the man-ufacturer, before starting the machine.

    Adjust, secure and latch the seat and fasten the seatbelt before starting the machine.

    Start and operate the machine only from the opera-tors station.

    To avoid potential serious injury by contact with themachines moving attachment, DO NOT rewire tobypass the seat or seat belt switches (if equipped).

    Use jumper cables only in the recommended man-ner. Improper use can result in battery explosion orunexpected machine motion. Ventilate the batteryarea before using jumper cables. Make sure thatusing jumper cables will not interfere or harm elec-tronic devices.

    DO NOT operate the engine in an enclosed areawithout adequate ventilation.

    Park the machine on level ground whenever possi-ble and apply the parking brake. On grades/slope,park the machine with the wheels or track securelyblocked.

    Before leaving the operator station lower the equip-ment to the ground and shut off the engine.

    Remove the starter key if applicable or turn themas-ter disconnect switch if applicable to the OFF po-sition when leaving the machine parked or unat-tended.

    2 - 14

  • 2 - SAFETY INFORMATION

    Seat belt precautions

    1. Pull the seat belt retractable half (1) across andbuckle securely with the buckle half (2).

    2. A shoulder belt (3) is available from your dealer.Some machine configurations are equipped with ashoulder belt.

    NOTE: State or Local regulations may require a 3inch webbing seat belt available through Dealer Ser-vice Parts. This belt may be necessary in some in-dustrial applications. Check your local codes.

    93109349 1

    WARNINGAvoid injury!Before starting the engine, securely fasten theseat belt. The seat belt can help ensure yoursafety if it is properly used and maintained.Never wear a seat belt loosely or with slackin the belt system. Never wear the belt if itis twisted or pinched between the seat struc-tures.Failure to comply could result in death or se-rious injury.

    W0142A

    Seat restraint barThe restraint bar must be down in the operating positionbefore starting.

    Seat restraint bar in the raised position.

    93109333 2

    Seat restraint bar in the operating position.

    93109307 3

    2 - 15

  • 2 - SAFETY INFORMATION

    Specific precautions to this machineWARNINGCrushing hazard!If you service the machine with the loader lift arms raised, always use the support strut. Remove thesupport strut from the storage position and place the strut onto the cylinder rod. Install the retainingbolt entirely into the strut. Lower lift arms onto the support strut.Failure to comply could result in death or serious injury.

    W0140A

    DANGERCrushing hazard!Failure to engage the boom lock pin could cause the boom to fall unexpectedly. Verify that the boomlock pin is engaged.Failure to comply will result in death or serious injury.

    D0019A

    See appropriate section 7-4 in this manual to securethe lift arms up for service and tilting the cab.

    Place all controls in neutral before leaving the caband be careful not to engage them accidently whenentering or exiting the cab.

    Before leaving the operators compartment checkthe interlock system so movement of controls do notresult in machine movement.

    Keep the load or tool as low as possible while mov-ing the machine around the job site.

    Confirm that the coupler lock pins are engaged withthe bucket or attachment retaining tabs.

    Do not over fill the bucket. Dirt, rocks and debriscan enter the operator area.

    2 - 16

  • 2 - SAFETY INFORMATION

    Operating precautions Check that the brakes are working correctly. The

    unit should hold its own weight when parked ona slope with out drifting. Steering and other ma-chine control devices in accordance with what iswritten in this operators manual prior to starting op-eration. Observe all gauges or warning instrumentsfor proper operation. Operate all controls to insureproper operation. If any malfunctions are found,Place a DO NOT OPERATE TAG on the machinein a highly visible area, and keep it securely parkeduntil the malfunction is corrected or the machine canbe safely moved.

    If a failure that causes loss of control such as steer-ing, brakes or engine occurs, stop the machine mo-tion as quickly as possible and remove the starterkey. Place a DO NOT OPERATE TAG on the ma-chine in a highly visible area, and keep it securelyparked until the malfunction is corrected or the ma-chine can be safely moved.

    Understand the machine limitations and keep themachine under control.

    Check all controls in a clear area and make sure themachine is operating correctly.

    Operate and drive the machine with care and atspeed compatible with conditions. Use extra cau-tion when operating over rough ground, on slopes,and when turning.

    If your machine has a cab make sure that all win-dows are clean and that the windshield wipers workcorrectly.

    Operate the machine controls from the operator'sseat only. Always fasten the seat belt and engagethe lap bar (if equipped).

    If installed, check that the back - up alarm will soundwhen machine is in reverse.

    Confirm that the attachment is properly mounted tothe coupler as specified by the manufacturer.

    Carry ALL loads in recommended positions for max-imum stability.

    Never lift loads in excess of capacity.

    Use the recommended machine ballast and coun-terweighting.

    Know and understand the job site traffic flow pat-terns and obey signalmen, road signs and flagmen.

    Know and understand that job site conditions maychange on an hourly basis. Hills of dirt, debris orobstructions may grow and change from the timeyou began the day. It is your responsibility to mon-itor the changes and keep the machine, tools andattachments, etc. a safe distance.

    Be alert and always know the location of all workersin your area. Keep all other persons completelyaway from your machine. Injury or death can resultif you do not follow these instructions.

    Watch for bystanders and never allow anyone tobe under or to reach through the machine and itsequipment while operating.

    DO NOT ride on the machine. Riders, can fall orcan cause an accident.

    Select a speed that will prevent excessive speedwhen going downhill. Do not coast downhill.

    When roading a machine, know and use the signal-ing devices required on the machine. Provide anescort for roading where required.

    Use the recommended transport devices whenroading the machine.

    Use the approved drawbar and/or attachment pointwhen using the machine for towing. If a cable orchain is used, keep people away from the tow line.

    Before you operate at night, check that all lampsilluminate.

    Engine exhaust fumes can cause death. If you op-erate this machine in an enclosed area, be surethere is sufficient ventilation to replace the exhaustfumes with fresh air.

    Dust, fog, smoke, etc., can decrease your visionand cause an accident. Stop the machine or de-crease the speed until you can see everythingaround you in the work area.

    2 - 17

  • 2 - SAFETY INFORMATION

    Note and avoid all hazards and obstructions such asditches, underground lines, trees, cliffs, overheadelectrical wires or areas where there is danger ofsliding.

    Contact with high voltage power lines, undergroundcables, etc., can cause serious injury or death fromelectrocution.

    Electrical cables, gas pipes, water pipes, sewers,or other underground objects can cause injury ordeath. Learn the location of underground hazardsbefore you operate your machine in a new area.

    Before you drive or operate in an area with highvoltage lines, cables, or a power station, tell thepower or utility company what you are going to do.You MUST HAVE THE POWER DISCONNECTEDOR KEEP A SAFE WORKING DISTANCE from thelines, cables, or power station. Keep all parts ofthe machine a safe distance away from the powersource. You must also know any federal, state/provincial, or local safety codes or regulations thatapply to the job site.If part of the machine touches high voltage power.

    1. Warn other workers NOT TO TOUCH THEMACHINE and to stay away from the ma-chine.

    2. If you can break contact, reverse the opera-tion that caused contact with the high voltage

    power, and move the machine away from thedanger area. If you cannot break contact stayin the machine until the utility company de-en-ergizes the line and tells you that the power isoff.

    If you have extreme conditions, such as a fire, orcontact with power lines, etc. and you are forcedto leave the machine, do not step off the machine.Jump as far from the machine as possible with yourfeet together and do not touch the ground with yourhands.

    Do not operate the machine if you do not feel well.This can be dangerous for you and for the peoplearound you.

    If this machine rolls over you can be injured or killed.Youmust make a judgment if weather, road, or earthconditions will permit safe operation on a hill, ramp,or rough ground. Always fasten the seat belt.

    Stay away from hazardous areas such as ditches,overhangs, etc. Walk around the work area beforeyou start and look for hazards.

    Develop smooth operating techniques and maintainthe surface condition where the machine travels inorder to control vibration transfer to the operator.

    2 - 18

  • 2 - SAFETY INFORMATION

    Maintenance precautions

    Do not attempt repairs unless trained. Refer to man-uals and experienced service personnel for help.

    Improper service or repair can cause injury or death.If you do not understand a service or adjustmentprocedure, see the service manual for this machineor see your dealer.

    Unauthorized modifications to this machine cancause injury or death. Do not make unauthorizedmodifications to this machine.

    Before you service the machine, put a DO NOT OP-ERATE TAG in a highly visible area. Make sure thatthe machine is clearly tagged out. A DO NOT OP-ERATE TAG is available from your dealer.

    Wear protective glasses and other required safetyequipment when servicing or repairing the machine.

    When you service this machine, always wear faceor eye protection, safety shoes, and other protectiveitems as required.

    Wear gloves to protect hands when handling cable.

    Disconnect the battery before working on the electri-cal system. Know the consequences of disconnect-ing any electronic devices.

    Avoid lubrication or mechanical adjustments withthe machine in motion or the engine operating. If theengine must be in operation to make certain adjust-ments, place the transmission in neutral, apply theparking device, place the equipment in a safe po-sition, securely block the wheels and use extremecaution.

    Securely block the machine or any component thatmay fall before working on the machine or compo-nent. If possible, use a back up or secondary block-ing device as well.

    To prevent unexpected movement, securely blockworking elements when repairing or changing work-ing tool parts such as cutting edges.

    321_4614 1

    2 - 19

  • 2 - SAFETY INFORMATION

    Use extreme caution when removing radiator caps,drain plugs, grease fittings or pressure caps. Parkthe machine and let it cool down before opening apressurized tank.

    Never make repairs on pressurized components,fluid, gas or mechanical until the pressure has beenrelieved according to proper service procedures inthe service manual.

    Know and understand how to release hydraulicpressure before servicing the machine.

    Release all pressure before working on systemswhich have an accumulator.

    Hydraulic fluid or grease injected into your skin cancause severe injury or death. Keep your hands andbody away from any pressurized leak. If fluid is in-jected into your skin, see a doctor immediately andhave the fluid removed.

    If the machine is equipped with tires, use a self-at-taching inflation chuck with remote shutoff and standclear of the tire when inflating. Position yourself be-side the tire and NOT beside the rim.

    Use a piece of cardboard, newspaper, or wood tocheck for pressurized leaks to prevent fluid pene-trating the skin. Pressurize accumulators with theproper gas according to manufacturers recommen-dations.

    Whenever servicing or replacing hardened pins,etc., use a brass drift or other suitable materialbetween the hammer and pin.

    Metal chips or debris can cause eye injury. Alwayswear eye or face protection when you use a hammeron this machine.

    Keep the brakes and steering systems in good op-erating condition.

    Replace all missing, illegible or damaged safety de-cals. Keep all safety decals clean.

    If youmust service this machine with the engine run-ning, have another person help you. Follow the in-structions in this manual or the service manual. Donot leave the operators seat with the engine run-ning.

    NOTE:Contact Your dealer if the machinemust be towed.

    321_4614 2

    2 - 20

  • 2 - SAFETY INFORMATION

    Fuel handling precautions

    Do not smoke or permit open flames while fueling ornear fueling operations.

    Never remove the fuel cap with the engine runningor hot. Never allow fuel to spill on hot machine com-ponents. Never allow fuel to spill on the environ-ment.

    Use the correct fuel grade for the operating season.

    To avoid spilling fuel maintain control of the fuel fillernozzle when filling the tank.

    Do not fill the fuel tank completely to the top. Allowroom for expansion.

    Clean up spilled fuel immediately and dispose ofcontaminated material in an environmentally correctmanner.

    Tighten the fuel tank cap securely. Should the fuelcap be lost, replace it only with the original manufac-turers approved cap. Use of a non-approved capwithout proper venting may result in pressurizationof the tank.

    Never use fuel for cleaning purposes.

    Burn preventionWARNINGHazardous chemicals!Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritationand burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Washhands after handling.Failure to comply could result in death or serious injury.

    W0006A

    WARNINGExplosion hazard!Batteries emit explosive gases. Always ventilate when using in an enclosed area or when charging.Keep the battery away from sparks, open flames, and other ignition sources.Failure to comply could result in death or serious injury.

    W0369A

    When the battery electrolyte is frozen, the batterycan explode if you try to charge the battery, or ifyou try to jump start and run the engine. To preventthe battery electrolyte from freezing, try to keep thebattery at full charge. If you do not follow theseinstructions, you or others in the area can be injured.

    Hot coolant can spray out if the radiator cap is re-moved. To remove the radiator cap, let the cool-ing system cool, turn to the first notch, wait until thepressure is released, then remove the radiator cap.

    Confirm that all components, hydraulic, engine, etc.,are cool before attempting service procedures.

    2 - 21

  • 2 - SAFETY INFORMATION

    Fire extinguisherIt is recommended that you have a fire extinguisher on your machine. Contact your dealer for the type and locationof a fire extinguisher on this machine.

    California proposition 65 warning

    BT09A213 1

    Hazardous chemicals If you are exposed to or come in contact with haz-

    ardous chemicals you can be seriously injured. Thefluids, lubricants, paints, adhesives, coolants, etc.,used with your machine can be hazardous.

    Material Safety Data Sheets (MSDS) provide in-formation about the chemical substances within aproduct, safe handling procedures, first aid mea-sures and procedures to be taken when the productis accidentally spilled or released. MSDS are avail-able from your dealer.

    Before you service the machine, check the MSDSfor each fluid, lubricant, etc., used in your machine.This information indicates what the risks are andhow to service the machine safely. Follow this in-formation when servicing the machine.

    Before you service this machine and before you dis-pose of the old fluids and lubricants, always remem-ber the environment. DO NOT put oil or fluids intothe ground or into containers that can leak.

    Check with your local environmental or recyclingcenter or your dealer for correct disposal informa-tion.

    Fluids such as gasoline, kerosene, diesel fuel, hy-draulic oil, refrigerant, coolant, etc. contain chemi-cals that can be dangerous to your health and cancause cancer and/or birth defects. Contact eitherinternally or externally can cause infection or otherinjury. If any internal or external contact occurs, seeyour local Poison Control Center or doctor IMMEDI-ATELY.

    Obey all local regulations for the disposal of liquids.

    2 - 22

  • 2 - SAFETY INFORMATION

    Transporting precautionsKnow the rules, laws, and safety equipment necessary for transporting this machine on a road or highway.

    Electro-Magnetic Compatibility (EMC)Interference may arise as a result of addon equipment which may not necessarily meet the required standards. Assuch interference can result in serious malfunction of the unit and/or create unsafe situations, you must observethe following:

    The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed bythe national authorities of the country where you use the machine.

    The electromagnetic field generated by the addon system should not exceed 24 V/m at any time and at anylocation in the proximity of electronic components.

    The addon equipment must not interfere with the functioning of the on board electronics.

    Failure to comply with these rules will render the CASE CONSTRUCTION warranty null and void.

    2 - 23

  • 2 - SAFETY INFORMATION

    Roll Over Protective Structure (ROPS)DANGERCrushing hazard!DO NOT operate the machine with the Roll-Over Protective Structure (ROPS) removed. Remove theROPS only for service or replacement.Failure to comply will result in death or serious injury.

    D0032A

    DANGERCrushing hazard!Do not change the Roll Over Protective Structure (ROPS) in any way. Unauthorized changes such aswelding, drilling, or cutting will weaken the ROPS and decrease your protection. Have an authorizeddealer replace the ROPS if damage of any kind occurs. DO NOT TRY TO REPAIR THE ROPS.Failure to comply will result in death or serious injury.

    D0037A

    WARNINGRoll-over hazard!Securely fasten the seat belt. Your machine is equipped with a Roll-Over Protective Structure (ROPS)cab, ROPS canopy, or ROPS frame for your protection. The seat belt can help ensure your safety if itis properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.Failure to comply could result in death or serious injury.

    W0143A

    WARNINGTip-over hazard!Adding additional weight (buckets, attachments, etc.) to the machine can create a tipping hazard. Donot exceed the gross weight indicated by the machine specifications.Failure to comply could result in death or serious injury.

    W0153A

    Your machine has a Roll-Over Protective Structure (ROPS). The ROPS or Cab Structural Frame (CSF) is a specialsafety component of your machine.

    DO NOT attach any device to the ROPS or CSF for pulling purposes.

    The ROPS or CSF is a certified structural support and any damage, fire, corrosion or modification will weaken thestructure and reduce your protection. If this occurs, the ROPS or CSF must be replaced so that it will provide thesame protection as a new ROPS or CSF

    After an accident, fire or rollover, the following MUST be performed before returning the machine to the fieldor job site:

    The ROPS or CSF structure MUST be replaced.

    The ROPS or CSFmounting or suspension, operator seat and suspension, seat belts andmounting componentsand wiring within the operator's protective system MUST be carefully inspected for damage.

    All damaged parts must be replaced.

    Maintenance and inspection of ROPS

    1. Check the torque of the ROPS mounting bolts. If necessary, tighten the bolts to the correct torque, for the fronttighten them down to 42 Nm (31.0 lb ft) and the rear bolts to 170 Nm (125.4 lb ft). Or see ROPS torquespecifications in this manual.

    2. Check for cracks, rust, or holes in the ROPS and ROPS parts. Age, weather, and accidents can cause damageto the ROPS and ROPS parts. If you have any doubts about the ROPS system, see your dealer.

    3. Check the operators seat and the mounting parts for the seat belt. Tighten the bolts to the correct torque.Replace the parts that have wear or damage.

    2 - 24

  • 2 - SAFETY INFORMATION

    Seatbelt

    The seat belt is an important part of your ROPS. You must wear the seat belt at all times when you operate themachine.

    Before you operate this machine, always make sure that the ROPS and operator's seat belt are correctly installed.

    Welding on the machineDANGERImproper operation or service of this machine can result in an accident.Any unauthorized modifications made to this machine can have serious consequences. Consult anauthorized dealer on changes, additions, or modifications that may be required for this machine. Donot make any unauthorized modifications.Failure to comply will result in death or serious injury.

    D0030A

    Whenever carrying out a welding operation on the machine as authorized by the manufacturer and in accordancewith manufacturers instructions, disconnect the batteries, disconnect the alternator B+ and D+ terminal wires, andconnect the welding apparatus ground cable to the component on which the welding operation is to be performed.

    Always connect the welding apparatus to the same structure that is being welded.

    Never connect the welding apparatus ground to a component of the hydraulic system.

    2 - 25

  • 2 - SAFETY INFORMATION

    Mechanical lift arm lock procedure - radial lift machinesDANGERCrushing hazard!Loader lift arm is unsupported during support strut removal. Do not enter or exit the operator's com-partment with an unsupported loader lift arm. Two persons are required during storage. One personshould remove and store the support strut while the operator remains in the operator's compartment.Failure to comply will result in death or serious injury.

    D0021A

    WARNINGCrushing hazard!If you service the machine with the loader lift arms raised, always use the support strut. Remove theretaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the supportstrut. Lower the lift arms onto the support strut.Failure to comply could result in death or serious injury.

    W0230A

    1. Remove any attachment.

    2. Park the machine on firm and level surface.

    3. See the instructional decal on the inside of the rightlift arm, just above the support strut. Read and un-derstand these instructions before you perform thisprocedure.

    4. Remove the retaining clip (1) that secures the liftarm support strut.

    93106848A 1

    5. Lay the support (1) down on the lift arm tubing andcylinder, as shown.

    93106850 2

    6. Slowly raise the lift arms until the support bracketdrops down onto the cylinder rod, as shown.

    7. Install retaining clip (1) to secure support strut to thelift arm cylinder rod. Gently, lower the lift arms downuntil the support strut is in contact with the cylinder.

    8. To place support strut in storage requires a secondperson. Operator MUST remain in the seat dur-ing this procedure! Lift the working arm up off thestrut. Instruct the second person to place strut inthe stowed position and apply the retaining clip (1).Once the second person has cleared the area, thenthe working arm can be lowered.

    93106854A 3

    2 - 26

  • 2 - SAFETY INFORMATION

    Mechanical lift arm lock procedure - vertical lift machines

    To secure the working arms up and install the support lock pin on vertical lift machines.

    DANGERCrushing hazard!Failure to engage the loader arm support pin could cause the loader arm to fall unexpectedly. Verifythat the loader arm support pin is engaged.Failure to comply will result in death or serious injury.

    D0020A

    Rotating mechanical lift arm lock lever (1) towards the in-side of the machine will extend the pins and the lift armswill be LOCKED.

    NOTICE: Remove the attachment before raising theloader lift arms and locking the lift arm in the UP position.

    The mechanical lift arm lock lever (1) is located to the leftside of the operator seat. Rotating the lever toward theout side of the machine retracts the support pins and thelift arm will be UNLOCKED.

    NOTICE: See the instructional decal (2) located by themechanical lift arm lock lever.

    93109334 1

    To raise the lift arm

    1. Remove any attachment.

    2. While sitting in the operator's seat with the seat beltfastened and the engine running, roll the couplerplate all the way back.

    3. Activate the lift arm control to raise the lift arm highenough to allow the lift arm support pins (3) to ex-tend outward beneath the lower lift arm link (4). Ro-tate the mechanical lift arm lock lever toward the op-erator seat (clock wise) to extend the lift arm lockpins.

    4. Slowly lower the lift arm until the lower links (4) restson the lift arm support pins (3).

    NOTE: This will prevent shock damage should thelift arm accidentally drop on the pins and eliminateany inadvertent retraction of the pins which will re-sult in a loss of protection.

    To lower the lift arm

    1. While sitting in the operator's seat with the seat beltfastened and the engine running, Raise the lift arm(4) high enough to clear the lift arm lock pins (3).Rotate the mechanical lift arm lock lever away fromthe seat (counter clock wise) to retract the lock pins.

    2. Slowly lower the lift arm until the lift arms are on theground or floor.

    93107457 2

    2 - 27

  • 2 - SAFETY INFORMATION

    No engine power - lift arm down controlWARNINGCrushing hazard!Do not enter or exit the operator's compartment while the loader lift arms are unsupported. Rest thelift arms on the ground or engage the support device before entering or exiting the operator's com-partment.Failure to comply could result in death or serious injury.

    W0306A

    In the event of the loss of engine power, this overridecontrol will allow the operator to lower the lift arm to theground.

    See decal on the control knob (1) located to the right ofthe operator seat. Before attempting to lower the lift arm/attachment on a machine that has lost engine power, alertpersonnel in the area of your intention. Do not leave theseat, or unfasten the seat belt or raise the restraint bar.After confirming that personnel and obstacles are clear,pull the control knob UP to lower the lift arm/attachmentdown to the ground.

    NOTE: This red control knob is for emergency situationsonly and should not be used in day to day normal opera-tions.

    93107465A 1

    2 - 28

  • 2 - SAFETY INFORMATION

    Emergency exitThe rear window can be removed to provide an exit forthe operator in the event the front exit is blocked.

    To remove the rear window, pull on the tag (1) and removethe window molding strip. Push on the bottom half of thewindow to force it away from the molding.

    NOTICE: If the rear window was removed for exiting, re-install the rear window and molding and secure in placewith the locking strip before operating the skid steer.

    20100005 1

    87026871B 2

    Rear window emergency exit tag

    2 - 29

  • 2 - SAFETY INFORMATION

    2 - 30

  • 3 - CONTROLS/INSTRUMENTS

    3 - CONTROLS/INSTRUMENTS

    ACCESS TO OPERATOR'S PLATFORM

    Door latches, cab

    Exterior door latchPush on the knob (1) to release the door for entry. Thestarter switch key may be used to lock the door.

    93107483A 1

    Interior door latchPush on the lever (1) to release the door latch and opendoor.

    NOTICE: Do not raise or lower loader lift arm until youhave confirmed the door is fully closed. Damage mayoccur to the door assembly.

    93106894 2

    3 - 1

  • 3 - CONTROLS/INSTRUMENTS

    Window glass, cab

    Opening and closing window glassEach sliding glass section, when equipped, has an indi-vidual lever for window opening adjustment. Pivot leverdown, to allow window movement and slide the glass tothe desired position. Once the window is open, releasethe lever and window will maintain that spot.

    931002268 1

    Windshield wiper and washer controlsWindshield wiper switch

    This three position switch located on the left "A" postconsole turns the wiper ON, OFF and operates thewasher fluid spray.

    Off position (1).

    Center, on position (2).

    Momentary spray- when released, switch returns toON position (3).

    931007502A 1

    Windshield washer reservoir (1).

    The windshield washer reservoir is located in thelower right hand side of the cab behind the operatorselbow.

    NOTICE: Never operate the windshield washer motorwithout fluid in the reservoir. Damage to the motor couldoccur.

    93109373 2

    3 - 2

  • 3 - CONTROLS/INSTRUMENTS

    Cab air louversThe air louvers (1) are located to the lower right and left ofthe operator and are adjustable for operator comfort. Airflow, direction and volume can be adjusted.

    For maximum defrosting, point louvers in direction of de-sired defrost area. Air louvers can rotate 360 and tilt upand down, to achieve the direction of operators desire.

    931007498 1

    3 - 3

  • 3 - CONTROLS/INSTRUMENTS

    OPERATOR'S SEAT

    Standard seatThe standard seat is adjustable fore and aft using adjust-ment lever (1).

    93109314 1

    Mechanical suspension seatThe mechanical seat is adjustable fore and aft using ad-justment lever (1), and has a weight adjustment knob (2).The weight adjustment knob is turned clockwise for heav-ier operators.

    20109159 1

    Air seatThe air seat is adjustable fore and aft using adjustmentlever (1), and has a weight adjustment system that usesan air pressure adjustment switch (2) that can be activatedfor heavier operators. Push to release pressure, for lighteroperators and pull to add air pressure for heavier opera-tors. This seat is also equipped with a heating elementthat is controlled by switch (3).

    93107461 1

    3 - 4

  • 3 - CONTROLS/INSTRUMENTS

    Seat beltWARNINGEquipment failure could cause accident or injury!Always fasten seat belt securely before operating the machine. Inspect seat belt parts for wear and/ordamage. To ensure operator safety, replace any and all damaged parts of the seat belt prior to oper-ation.Failure to comply could result in death or serious injury.

    W0046A

    WARNINGAvoid injury!Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safetyif it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.Never wear the belt if it is twisted or pinched between the seat structures.Failure to comply could result in death or serious injury.

    W0142A

    OverviewThe unit is equipped with a retractable seat belt (1) thatshould be worn at all times.

    Always securely fasten your seat belt before operating themachine. Carefully inspect the seat belts at regular six-month intervals for proper fit and function, oil-soaked orstained webbing, web fraying and corrosion. Replace theseat belt assembly immediately if damage such as wornor damaged hardware; nicked or frayed strap; buckle orretractor malfunction; or loose stitching is found. If suchdamage or wear is not found, some seatbelt manufactur-ers recommend replacement of the seat belt every threeyears.The belt can be cleaned with clean, soapy water. Donot use solvents, bleach, or dye on the belt as they mayweaken it.

    93107465 1

    Lap beltTo fasten the belt, pull it from the reel and push the tongueend (1) into the buckle end (3) until a "click" indicates it isfully engaged.

    To release the belt, push the red release button (2) on thebuckle and pull the tongue from the buckle.

    10041220 2

    3 - 5

  • 3 - CONTROLS/INSTRUMENTS

    MECHANICAL HYDRAULIC CONTROLS

    Steering and travel

    Moving the machinePush both the left hand control lever (1) and the right handcontrol lever (2) forward, from neutral, to move the ma-chine forward. Pull both of the control levers rearward,from neutral, to move the machine in the reverse direc-tion. Move the control levers forward a short distance formaximum power and slow speed. Move the control leverscompletely forward for maximum speed.

    Move both control levers to NEUTRAL to stop movementof the machine.

    93109347C 1

    3 - 6

  • 3 - CONTROLS/INSTRUMENTS

    Turning the machinePivot turn - power to only one side

    To make a pivot turn left: hold the left steering con-trol lever in neutral and move the right steering con-trol lever forward.

    To make a pivot turn right: hold the right steeringcontrol lever in neutral and move the left steeringcontrol lever forward.

    To make a pivot turn in reverse left: after confirmingthat all personnel and objects are clear, hold the leftsteering control lever in neutral and move the rightsteering control lever rearward.

    To make a pivot turn in reverse right: after confirm-ing that all personnel and objects are clear, hold theright steering control lever in neutral and move theleft steering control lever rearward.

    BT06G022 1

    Counter rotation turn - power to both sides in opposingdirections

    To counter rotate left: move the left steering controllever rearward and push the right steering controllever forward.

    To counter rotate right: move the right steering con-trol lever rearward and push the left steering controllever forward.

    BT06G023 2

    Gradual turn - power to both sides in the same direction

    To make a gradual turn left: move the right steeringcontrol lever further forward while pushing the leftsteering control lever partially forward.

    To make a gradual turn right: move the left steeringcontrol lever further forward while pushing the rightsteering control lever partially forward.

    BT06G024 3

    3 - 7

  • 3 - CONTROLS/INSTRUMENTS

    Lift arm and bucket controls

    Hand controls

    63109347 1

    Lift arm raise and lower control.

    The left-hand control lever (1) controls the lift arm.The lift arm will raise by pivoting the handle UP tothe outside of the cab. Pivoting the handle DOWNto the inside of the cab will lower the lift arm.

    The lift arm spool is equipped with a detentedFLOAT circuit if the operator wants the lift armto float over changing ground contour. To put thevalve in FLOAT position, pivot the handle DOWNuntil a slight jump is felt. In this position, thehandle is locked in float and does not return to theneutral position unassisted, but will do so when lightpressure is applied to the handle to pivot it UP. BT06H186 2

    Bucket dump and curl control.

    The right hand control lever (2) controls the bucket.The bucket will dump by pivoting the handle UP tothe outside of the cab. Pivoting the handle DOWNto the inside of the cab and the bucket will roll back(curl).

    NOTE: There is no detent or float position on the bucketdump or curl spools.

    BT06H187 3

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  • 3 - CONTROLS/INSTRUMENTS

    Foot pedals

    931007501 1

    Lift arm raise and lower control.

    The lift arm is controlled by the left foot pedal (1) located on the floor and is marked with a decal. The lift armis raised by depressing the heel (rear) of the pedal. The lift arm is lowered by depressing the toe (front) of thepedal.

    The lift arm spool is equipped with a detented FLOAT circuit if the operator wants the lift arm to float over chang-ing ground contour. To put the valve in FLOAT position, depress the toe of the pedal until a slight jump is felt.In this position, the pedal is locked in float and does not return to the neutral position unassisted, but will do sowhen light pressure is applied to the heel of the pedal.

    Bucket dump and curl control.

    The bucket is tilted by activation of the right foot pedal (2) located on the floor and is marked with a decal. Fordumping, depress the toe end of the pedal. To achieve rollback (curl), push the pedal downward at the heel.

    NOTE: There is no detent or float position on the bucket dump and curl spool.

    3 - 9

  • 3 - CONTROLS/INSTRUMENTS

    ELECTRO HYDRAULIC CONTROLS

    Control pattern overview

    Standard H control pattern

    93100555 A1 1

    The chart below will give a description of the handle functions. The left side is represented by the letter (A)and the right side by letter (B).

    (A)(1) Left hand side drive forward.(2) Loader arm raise.(3) Left hand side drive reverse.(4) Loader arm lower.

    (B)(5) Right hand drive forward.(6) Bucket rollback.(7) Right hand drive reverse.(8) Bucket dump.

    The standard H control pattern uses both left hand and right hand control levers for ground drive functions.

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  • 3 - CONTROLS/INSTRUMENTS

    Standard ISO control pattern

    93100556 B 1

    The chart below will give a description of the handle functions. The left side is represented by the letter (A)and the right side by letter (B).

    (A)(1) Drive forward.(2) Turn left, counterclockwise rotate.(3) Reverse.(4) Turn right, clockwise rotate.

    (B)(5) Loader arm lower.(6) Rollback bucket.(7) Loader arm raise.(8) Dump bucket.

    The ISO control pattern uses the left hand control lever for ground drive and the right hand control lever for loaderfunctions.

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  • 3 - CONTROLS/INSTRUMENTS

    H control pattern steering and travel

    Left hand control leverWARNINGCollision hazard!Always make sure the area behind the machine is clear of all persons, animals, and obstructions BE-FORE backing up.Failure to comply could result in death or serious injury.

    W0232A

    WARNINGLoss of control hazard!Keep hands and feet on the appropriate controls at all times to maintain control of the machine.Failure to comply could result in death or serious injury.

    W0237A

    Left hand control handleBy moving the left hand control lever (1) forward, fromneutral, the left side tires will move forward. When the lefthand control lever is moved rearward, from neutral, theleft side tires will move in reverse.

    93109347C 1

    Right hand control leverBy moving the right hand control lever (1) forward, theright side tires will move forward. When the right sidehand controller is moved rearward, the right side tires willmove in reverse.

    93109347C 1

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  • 3 - CONTROLS/INSTRUMENTS

    Moving the machinePush both the left hand control lever (1) and the right handcontrol lever (2) forward, from neutral, to move the ma-chine forward. Pull both of the control levers rearward,from neutral, to move the machine in the reverse direc-tion. Move the control levers forward a short distance formaximum power and slow speed. Move the control leverscompletely forward for maximum speed.

    Move both control levers to NEUTRAL to stop movementof the machine.

    93109347C 1

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  • 3 - CONTROLS/INSTRUMENTS

    Turning the machinePivot turn - power to only one side

    To make a pivot turn left: hold the left steering con-trol lever in neutral and move the right steering con-trol lever forward.

    To make a pivot turn right: hold the right steeringcontrol lever in neutral and move the left steeringcontrol lever forward.

    To make a pivot turn in reverse left: after confirmingthat all personnel and objects are clear, hold the leftsteering control lever in neutral and move the rightsteering control lever rearward.

    To make a pivot turn in reverse right: after confirm-ing that all personnel and objects are clear, hold theright steering control lever in neutral and move theleft steering control lever rearward.

    BT06G022 1

    Counter rotation turn - power to both sides in opposingdirections

    To counter rotate left: move the left steering controllever rearward and push the right steering controllever forward.

    To counter rotate right: move the right steering con-trol lever rearward and push the left steering controllever forward.

    BT06G023 2

    Gradual turn - power to both sides in the same direction

    To make a gradual turn left: move the right steeringcontrol lever further forward while pushing the leftsteering control lever partially forward.

    To make a gradual turn right: move the left steeringcontrol lever further forward while pushing the rightsteering control lever partially forward.

    BT06G024 3

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  • 3 - CONTROLS/INSTRUMENTS

    H control pattern lift arm and bucket controls

    Lift arm raise/lower control

    93109347C 1

    Lift arm raise and lower control.

    The left-hand control lever (1) controls the lift arm.The lift arm will raise by pivoting the handle UP tothe outside of the cab. Pivoting the handle DOWNto the inside of the cab will lower the lift arm.

    The lift arm spool is equipped with a detentedFLOAT circuit if the operator wants the lift armto float over changing ground contour. To put thevalve in FLOAT position, pivot the handle DOWNuntil a slight jump is felt. In this position, thehandle is locked in float and does not return to theneutral position unassisted, but will do so when lightpressure is applied to the handle to pivot it UP. BS06H186B 2

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  • 3 - CONTROLS/INSTRUMENTS

    Bucket curl/dump control

    93109347C 1

    Bucket dump and curl control.

    The right hand control lever (2) controls the bucket.The bucket will dump by pivoting the handle UP tothe outside of the cab. Pivoting the handle DOWNto the inside of the cab and the bucket will roll back(curl).

    NOTE: There is no detent or float position on the bucketdump or curl spools.

    BS06H186AA 2

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  • 3 - CONTROLS/INSTRUMENTS

    ISO control pattern steering and travel

    Moving the machineWARNINGLoss of control hazard!Keep hands and feet on the appropriate controls at all times to maintain control of the machine.Failure to comply could result in death or serious injury.

    W0237A

    WARNINGCollision hazard!Always make sure the area behind the machine is clear of all persons, animals, and obstructions BE-FORE backing up.Failure to comply could result in death or serious injury.

    W0232A

    93109347C 1

    All steering and travel controls are directed with the left hand control drive lever (1) only. Use the face of a clock fororientation. The machine will move in the direction the lever is moved from neutral, center. Release the lever and itwill detent to neutral. Although the machine will turn and counter-turn sharply, it is best to travel through forward orreverse gradually when turning.

    NOTE: Adjust the seat lap bar for maximum stability of controls and to reduce operator fatigue.

    Straight forward drive:

    Push the control lever straight forward(12:00 position) and the machine will move forward.

    Straight rearward drive:

    Pull the control lever straight rearward, 6:00 position and the machine will move rearward.

    Left turn steering:

    From forward travel push the control lever to the 11:00 position and the machine will begin to travel left. Movethe control lever, further left, down toward 9:00 and the machine will move sharper left.

    Counter rotation turn left:

    Push and hold the drive lever straight left to the 9:00 position and the machine will counter- rotate. Avoid counter-rotation as much as possible for better efficiency and component wear. Plan the worksite accordingly.

    Right turn steering:

    From forward travel push the control lever to the 1:00 position and the machine will begin to travel right.

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  • 3 - CONTROLS/INSTRUMENTS

    Turning the machinePivot turn - power to only one side

    To make a pivot turn left: from neutral, push the con-trol drive lever forward, slightly and then left toward10:00.

    To make a pivot turn right: from neutral, push thecontrol lever forward, slightly and then right toward2:00.

    To make a pivot turn reverse left: from neutral, pullthe control drive lever rearward, slightly and thenright toward 4:00.

    To make a pivot turn reverse right: from neutral, pullthe control drive lever rearward, slightly and then lefttoward 8:00.

    BS06G035 1

    Counter rotation turn - power to both sides in opposingdirections

    To counter- rotate left: push the control drive leverstraight left toward the 9:00 position. The left drivewill engage reverse as the right drive will engageforward.

    To counter-rotate right: push the control drive leverstraight right (inward) toward the