alloy element table

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  • 7/28/2019 Alloy Element Table

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    AlloyElementTable

    NHML|22InterstateDrive | Somersworth,NH 03878|603.692.4110|www.nhml.com 1

    Asubstitution

    of

    an

    alloy

    element

    can

    change

    the

    composition

    of

    the

    alloyed

    steel

    causing

    unforeseen

    problems.

    NHML

    receives

    numerous

    calls

    ayearrequestingtohavethealloyingelementsinsteelverifiedforthisreason.

    Wehaveprovidedbelowatableofalloyingelements,theirprinciplefunctions,andcarbidetendencies.Ifyouworkwithanyofthesematerials

    andexperiencedproblems,calltospeaktooneofourknowledgeablestaffmembers.Wemaybeabletohelpprovideananswer.

    AlloyingElement CarbideFormingTendency PrincipleFunctions

    Aluminum Lessthaniron,promotesgraphitization

    Withnitrogenoroxygen,aluminumformsafinedispersionthatlimits

    graingrowth

    Adeoxidizerthatresultsinexcellenttoughnessbecauseofthe

    resultingfinegrainsize

    Formsasurfacehardenedlayerby(relatively)lowtemperature

    diffusionofnitrogen(nitriding)

    Boron Moderate Significantlyincreasedhardenabilityinthe0.0005to0.003%range,withoutsacrificingductilityormachinability

    Calcium None Whenusedasadeoxidizer,itprovidesbettermachinabilitythanaluminumorsilicon ControlsinclusionshapeinHSLAsteels,improvingtoughness

    Carbon None Themostimportantalloyingelementinsteelasitformspearlite,

    bainite,spherodite,andironcarbonmartensite

    Increasingcarbonincreaseshardness,strength,andductilebrittle

    transitiontemperature

    Increasingcarbondecreasestoughnessandductility

    Chromium Greaterthanmanganeseandlessthantungsten

    Providesamoderate

    contribution

    to

    hardenability

    up

    to

    about

    1%

    Mildlyresistssofteningduringtempering

    Provideselevatedtemperaturestrengthandresistancetooxidation

    Withhighcarbon,providesabrasionresistance

    Cobalt Aboutthesameasiron Resistsofteningatelevatedtemperatures

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    AlloyElementTable

    NHML|22InterstateDrive | Somersworth,NH 03878|603.692.4110|www.nhml.com 2

    Copper None Improves

    resistance

    to

    atmospheric

    corrosion

    in

    the

    0.20

    0.50%

    range

    Decreasestheabilitytohotworksteelsduetomigrationtograin

    boundaries

    Lead None Doesnotdissolveinsteelandimprovesmachinability Cancauseliquidmetalembrittlementattemperaturesnearitsmeltingpoint

    Manganese Greaterthaniron,lessthanchromium

    Providesamoderatecontributiontohardenabilityuptoabout2%

    Promotesretainedausteniteonquenching

    Formssulfidesforimprovedmachinability

    Producesahighcarbonausteniticsteel

    ProducesaCrNiMnausteniticsteel(200seriesstainless)that

    competeswiththe300seriesstainlesssteels

    Increasesstrengthandreducesductilityinferriticsteels

    Isadeoxidizerandpromoteshotworkability

    Molybdenum Strongcarbideformer,greaterthanchromiumortungsten

    Contributesgreatly

    to

    hardenability

    up

    to

    about

    1%

    Contributesdeephardening

    Increaseselevatedtemperaturestrengthandcreepresistance

    Improvescorrosionresistanceinstainlesssteels,particularlyin

    chlorideenvironments

    Minimizesthetendencytowardtemperembrittlementinalloysteels

    inthe0.15to0.30%range

    Nickel Lessthaniron,promotesgraphitization

    Providesamoderatecontributiontohardenability

    Tendsto

    promote

    retained

    austenite

    with

    medium

    and

    high

    carbon

    contents

    Strengthensunhardenedsteelsbysolidsolution

    Makeshighchromiumsteelsaustenitic

    Providestoughnessinferriticpearliticsteels

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    AlloyElementTable

    NHML|22InterstateDrive | Somersworth,NH 03878|603.692.4110|www.nhml.com 3

    Niobium Strong Produces

    fine

    grain

    size

    Increaseselevatedtemperaturestrength

    Asastrongcarbideformeritcandecreasethehardenabilityofsteel

    byremovingcarbonfromsolution

    Phosphorus None

    Providesahighcontributiontohardenability

    Promotesretainedaustenite

    Strengthenscarbonsteelsbutseverelyreducestoughnessand

    ductility

    Improvescorrosion

    resistance

    Improvesmachinabilityishighsulfursteels

    Decreasesductilitywithmediumandhighcarbonsteels

    Contributestotemperembrittlement

    Silicon

    None,

    promotes

    graphitization

    Providesamoderateincreaseinhardenability

    Hardensferrite,morethanmanganesebutlessthanphosphorus,up

    toabout1%

    Increasesthe

    strength

    of

    quenches

    and

    tempered

    steels

    Providessomeoxidationresistanceatelevatedtemperatures

    Isageneralpurposesdeoxidizer,atabout0.05%inrimmedsteelsand

    0.150.30%infullykilledsteels

    Sulfur None Normallypresentasmanganesesulfidestringerssulfur

    Decreasestransversstrengthandductilitybuthaslittleeffecton

    longitudinalproperties

    Decreasesweldability

    Enhancesmachinability

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    AlloyElementTable

    NHML|22InterstateDrive | Somersworth,NH 03878|603.692.4110|www.nhml.com 4

    Titanium Strongerthanallotherelementsexceptniobium/columbium

    Producescarbide

    particles

    that

    restrict

    grain

    growth

    Reducesmartensitehardnessbyremovingcarbonfromsolution

    Removescarbonfromsolutioninausteniticstainlesssteels

    preventinggrainboundarydeteriorationbychromiumcarbide

    formation

    Inhibitsausteniteformationinhighchromiumsteels

    Actsasadeoxidizerbycombiningwithoxygenandnitrogen

    Tungsten Strongerthanmolybdenum Decreasessofteningduringtempering

    Formsabrasion

    resistant

    carbides

    Promoteselevatedtemperaturehardness

    Providessomecreepresistance

    Vanadium Strong,butlessthantitaniumorniobium

    Providesasignificantincreaseinhardenabilityuptoabout0.05%

    Promotesfineaustenitegrainsize

    Resistssofteningduringtempering

    HardenabilityCalculation:Anumberofelementshavebeennotedashavingtheabilitytoincreasehardenability.Burns,Moore,andArcher(ASMTrans.1938)developeda

    chemicalfactorcalculationtoquantifytheeffectofalloyingadditions.Thechemicalfactor,ascomputedbelowhasadirectrelationshipwith

    Rockwellinch

    hardenability.

    Chemicalfactor=1000(%C)+500(%Mn)+400(%Cr)+100(%Ni)+25(%Cu)+1000(%Mo)

    Notethatwhilenoalloyingadditionsresultinsuddenincreases,ordecreasesinmechanicalproperties,corrosionresistancemaybesignificantly

    alteredbysmallchangesincomposition.