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Page 1: Alliance Brick Installation Manualalliancebrick.com/download/ab_install_manual.pdf · Building Code requirements vary from area to area. ... brick/paver spliter to split Alliance

Year ExpressWarranty

Alliance BrickInstallation Manual

Traditional masonry has met its match!

Page 2: Alliance Brick Installation Manualalliancebrick.com/download/ab_install_manual.pdf · Building Code requirements vary from area to area. ... brick/paver spliter to split Alliance

ALLIANCE BRICK – TABLE OF CONTENTS

System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Getting Started — What you need to know about building Alliance Brick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Tools Needed Alliance Brick Key and ChannelAlliance Brick TieCutting and Splitting Alliance BrickEngineering

Getting Started — What you need to know about building Alliance Brick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Construction ConsiderationsHeader Reinforcements Above OpeningsBrick Coursing

Basic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Step 1 - Install the Starter LedgeStep 2 - Install the First CourseStep 3 - Additional CoursesStep 4 - Successive CoursesStep 5 - Finishing Your Top Course

Outside Corner Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 890˚ Corners (Rough/Split and Smooth Face Exposed)

Inside Corner Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 990˚ Corners (Rough/Split and Smooth Face Exposed)

Creating Corner BlocksRough/Split Face Exposed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Smooth Face Exposed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Building Around OpeningsWindow Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Door Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Sill BlockFlashing

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15BandingGroutingPainting & StainingSpecialty Blocks

Building Columns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 - 19

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2 Alliance Brick Installation

IMPORTANT! PLEASE READ THIS ENTIRE INSTALLATION MANUAL PRIOR TO INSTALLING YOUR ALLIANCE BRICK.

Building Code requirements vary from area to area. Check with local authorities for building code requirements in your area. Carefully read all installation guidelines before proceeding with yourAlliance Brick application. Observe safety precautions.

NOTE: The information and product applications illustrated in thismanual have been carefully compiled by Alliance Concrete Concepts,Inc. and to the best of our knowledge accurately represent AllianceBrick product use. Final determination of the suitability of any infor-mation or material for the use contemplated and its manner of use isthe sole responsibility of the user.

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Alliance Brick Installation 3

Alliance BrickAlliance Brick is dual-sided and can be installed with the rough/split face orsmooth face exposed. Comprised of high density concrete, Alliance Brick is anattractive, easy to install masonry veneer.

Size: 8" W x 3" H x 3-5/8" DWeight: 6.2 lbs.Area: 0.167 sq. ft.

Alliance Sill BlockAlliance Sill is specifically designed to finish the top course of an Alliance Brick wall. Its linear appearance completes an Alliance Brick wall and makes an appealing accent.

Size: 24" W x 2-1/2" H x 5-1/2" D

Starter Ledge (Optional)Ensuring a level base for the first course of an Alliance Brick wall is essential forproper installation.

Material: SteelSize: 4" D x 3" H x 1/4" (4' lengths)Weight: 23.2 lbs.

Note: In the absence of a brick ledge, the Starter Ledge provides a level base foryour Alliance Brick wall.

Alliance Brick TieThe Alliance Brick Tie is a key component of an Alliance Brick wall. Designed tofit in an Alliance Brick, the Alliance Brick Tie integrates with the exterior walland creates a 3/4” airspace between the Alliance Brick and the exterior wall.

Material: G90 Galvanized Steel

Trim Channel (Optional)Trim Channel is used when Alliance Brick needs to go around doors andwindows.

Material: Aluminum Length: 8'Weight: 3.16 lbs.

Super-Stik®

Known for its superior strength, time-tested performance, and versatility,Super-Stik® is an excellent masonry adhesive to use with Alliance Brick.

Size: 10-1/2 or 29 oz. Tubes

ALLIANCE BRICK COMPONENTS

8"

3"

3-5/8"

4"

3" 48"

2-1/2"

24"

5-1/2"

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Alliance Brick Key andChannel

At the top of every Alliance Brick is a Keyand a Channel. Together they make theAlliance Brick system mortarless, easy tobuild, and strong. This unique andpatent pending design allows AllianceBrick units to interlock with each other.

Alliance Brick Tie

The Alliance Brick Tie is the fastener thatconnects the blocks to your wall. Thisgalvanized steel tab fits in the Channeland connects bricks to the wall with ascrew. The combination of the AllianceBrick Tie and Key/Channel createsstrength, rigidity, and a 3/4" airspace sowalls breathe – helping to prevent mold.

Cutting Alliance Brick

When cutting Alliance Brick, a drymasonry blade should be used. Aftercutting, brush off any excess cementdust. Residual dust can stain the brick ifnot removed.

Splitting Alliance Brick

To achieve a rough/split face finish on anoutside corner, it is necessary to splitAlliance Brick. For best results, use abrick/paver spliter to split Alliance Bricks.Wear protective equipment whensplitting.

Note: When installing Alliance Brick, all cutand/or split bricks should be adhered inplace with Super-Stik or other high qualityconcrete masonry adhesive.

Tools Needed• Cordless Drill• Caulking Gun • Dead-Blow Rubber Hammer• Earplugs• Gloves• Hammer, 2 lb.• Hammer Drill• Hand Splitter• Level (2' and 4')

• Safety Glasses & Dust Mask • Saw with Diamond Blade• String Line • Super-StikTM Adhesive• Tape Measure • Whisk Broom• 11⁄4" standard screws with 1⁄4" hex headdrive or 11⁄4" post frame screws• Brick/Paver Splitter (optional)• Scaffolding (optional)

Grouting Tools (Optional)• Grout Bag or Powered Grout Gun• Striking Tool• Type S Grout

IMPORTANT — PLEASE READ THISENTIRE INSTALLATION MANUAL PRIORTO INSTALLING YOUR ALLIANCE BRICK!

4 Alliance Brick Installation

GETTING STARTED — WHAT YOU NEED TO KNOW ABOUT BUILDING ALLIANCE BRICK

Rough/Split FaceSmooth Face

Key

Grout Channels

TopChannel

Bottom Channel

Alliance Brick Tie

EngineeringThe maximum recommended height of your Alliance Brick wall will be deter-mined by the Starter Ledge or angle iron connection. Use the following tableto determine the maximum height for your Alliance Brick application. Consulta structural engineer if you desire to build higher than the maximum heightsindicated below.

STARTER LEDGE

Placed on top of concrete footing

or brick ledge

Attached to concretefooting or concrete stem

wall, using 1/2" x 3"concrete anchor

bolts/screws at 12" o.c..

MAXIMUM HEIGHT*

MAX. HEIGHT, WITH SILL BLOCK = >16'(Limited by footing design)

MAX. HEIGHT, WITH SILL BLOCK = 14'

* Starter Ledge anchorage requirements should be coordinated with the construction contractor. Alliance Brick's design charts are for preliminary use only. A final site specific design should be evaluatedand approved by a qualified professional engineer.

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Construction Considerations

Alliance Brick can be installed ontoPlywood, Paneling, Wall Sheathing, andConcrete Board.

Prior to installing your Alliance Brick onan existing structure, remove existingsiding and make sure the existing wall isplumb and in good condition. Wallboards with dry rot should be replacedbefore installing Alliance Brick.

For renovation projects, you will need tohave a qualified professional modifyexterior lighting, outlets, electrical boxes,hose outlets and other plumbing so theyextend 4-3/8" past the face of the wall.You may also need to modify downspoutsso they don’t conflict with the position ofthe wall face.

Always cover your exterior wall with aweather resistant house wrap beforeinstalling Alliance Brick.

Header ReinforcementAbove Openings

Installing Alliance Brick above windowand door openings requiresreinforcement with a 4" Starter Ledgethat overlaps the sides of the opening bya minimum of 4 inches on each side. Thisis necessary to disperse the weight of thewall above the opening. The 4" StarterLedge needs to be fastened to theheader.

Important: Installing Alliance Brick overlarge openings requires specialreinforcement considerations. Alwaysconsult with a qualified structural engineerwhen building such critical wall applicationswhere wall weight and reinforcement are ofconcern.

Brick Coursing

Alliance Brick has the same appearance astraditional brick masonry. Therefore, it isimportant to install your wall so a runningbond (staggered) appearance ismaintained during construction. It isrecommended that you begin installationfrom an outside corner and install incourses. For doors, windows, or otheropenings, Alliance Brick can be saw-cut orsplit to fit the opening.

WHAT YOU NEED TO KNOW ABOUT BUILDING ALLIANCE BRICK – CONSTRUCTION CONSIDERATIONS

Wood Studs

Rigid Backwall

Weather Barrier

Alliance Brick

Trim Channel(optional)

Alliance Brick Tie

Level Foundation(Brick Ledge or Starter Ledge)

Starter LedgeReinforcement

Trim Channel(optional)

Trim Channel(optional)

Levelfoundation

House wrap/weather barrier

4" Overlap (each side)

Alliance Brick Installation 5

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Step 1 - Install the StarterLedge

Alliance Brick needs a level concrete brickledge, a 4" x 3" angle iron, or a 4' StarterLedge. The Starter Ledge is predrilled onthe 3" side of the steel angle. Whenproperly installed and level, the first courseof Alliance Brick sits on the brick ledge or4" Starter Ledge. If you are using a genericsteel angle, it must be a minimum of 4"deep by 3" high by .25" thick. Attach theStarter Ledge 6" from top of slab/stemwall. Use 1/2" dia. x 3" long concreteanchors at 8" to 16" on center.

Step 2 - Install the FirstCourse

Lay the first course of Alliance Brick withthe Key of the brick facing up. (See page8 when construction involves inside oroutside corners.) Check for level. If notperfectly level, the brick may be shimmedor a small about of mortar may be appliedon the ledge. Prior or adding successivecourses, the top of each Alliance Brickneeds to be clean and free of foreignmaterial. Using a whisk broom, sweep alldebris from every course.

Note: When applying mortar on the brickledge or Starter Ledge, the second courseneeds to be placed and tied before themortar sets to assure that adjustments canbe made.

Step 3 - Additional Courses

As you continue to build your AllianceBrick wall, the second course needs to beinstalled with the Alliance Brick Tie oneach brick. The Tie fits in the top Channelof each brick and is screwed to theexterior wall with a standard 1-1/4" hexhead screw. After the second course, thisprocess will need to be repeated everythird course, by placing a tie on each brickof that course and fastening securely.

After each course, carefully check for leveland make adjustments as necessary.

For added rigidity, you may apply a smallbead of Super-Stik adhesive to the top ofeach brick on un-tied courses. Placeadhesive towards the back of the brick tokeep any excess from escaping throughthe front.

6 Alliance Brick Installation

GETTING STARTED – BASIC INSTALLATION

Level Starter Ledge on solid foundation

Build entire first course, check for level as you build

Build entire second course,install Alliance Brick Tie

on each brick

Key/Channelsface up

Key/Channelsface up

House wrap/weather barrier

6"

Attach the Starter Ledge 6" from top of slab or stem wall.

Use 1/2" dia. x 3" long concrete anchors at 12" on center.

Brick Ledge

4" side

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Step 4 - Successive Courses

Always build Alliance Brick in completecourses and carefully check and adjust forlevel.

The Alliance Brick Tie is NOT used onevery course. The first course does notneed a Tie. The second course and everythird course above it (as well as the toptwo courses) will need to be fastened tothe wall with a Tie on each brick.

Use a 1-1/4" Standard Screw with 1/4"Hex head drive or 1-1/4" Post FrameScrew to attach each Alliance Brick Tie.

Note: If you have an area on the wall thatbegins to grow, it may be the result of a topcourse(s) not being clean and/or an AllianceBrick Tie(s) that is not properly locking withthe Key Channel. Clean off debris and/orforce the Tie(s) to conform to the Channelusing a dead blow hammer.

Step 5 - Finishing Your TopCourses

When you reach the top of your wall, usethe Alliance Brick Tie on the top twocourses. Saw the Key off the top courseto accommodate a sill, flashing or soffit.

Wainscot Installation Option: Before adhering the top course of Bricks,make sure all the Keys have beencompletely removed. Install the AllianceBrick Sill Block or other sill material usingSuper-Stik adhesive. See pg. 16 forbuilding considerations.

Soffit Installation Option:To build Alliance Brick with an existingsoffit, install full bricks as high as possible.It may be necessary to cut Alliance Brickto fit under the existing soffit and adherein place with Super-Stik.

Note: When installing Alliance Brick, all cutand/or split bricks should be adhered inplace with Super-Stik or other high qualityconcrete masonry adhesives.

GETTING STARTED – BASIC INSTALLATION

Secure second course andevery other third coursewith Brick Ties

2 1

3

4

5

6

7

8

9

Secure top two courses

Remove all Keysfrom top course

Ending Your Wall – Wainscotting

Secure top twofull courses

with Brick Ties

Cut course to fitand secure with

adhesive

As you build, it is recommended to use AllianceBricks from multiple pallets toblend in any color variation.

Finish exposedend with flashing

Alliance Brick Installation 7

Ending Your Wall – Soffit

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Alliance Brick Corners

With Alliance Brick, it is easy to makeinside and outside corners. It is best tostart your wall at a corner and workoutwards. This minimizes the visibility ofcut pieces that may appear in the wall. Allbrick corner units should be glued inplace with Super-Stik or other highquality concrete masonry adhesive.

90° Outside Corner (Rough/Split Face)Begin installation by placing arough/split brick at the corner. REFER TOPAGE 10 ON HOW TO CREATE CORNERBRICKS. Split 1-3/8" off the end of thebrick on the Key side. To ensure thecourse in the corner is level for the nextcourse of brick, saw cut the Key off thebrick so the unit is flush at the top. Aftermodifying the brick, position it in thecorner.

Next, saw cut a brick to be used on theadjacent wall. REFER TO PAGE 10 ONHOW TO CREATE CORNER BRICKS. Sawcut 1" off the side of the brick. It needs tobe placed flush with the brick that hasbeen split.

90° Outside Corner (Smooth Face)Begin installation by placing a saw-cutbrick at the corner. REFER TO PAGE 11ON HOW TO CREATE CORNER BRICKS.Split 3/8" off the end of the brickopposite the Key. To ensure the course inthe corner is level for the next course ofbrick, saw cut the Key off the brick so theunit is flush at the top. After modifyingthe brick, position it in the corner.

Next, place a standard Alliance Brick soit’s flush with the modified brick on theadjacent wall.

For each succeeding course, alternate thedirection of the brick to achieve a runningbond.

Note: Use plastic shims when necessary tokeep Alliance Brick units level.

8 Alliance Brick Installation

BASIC INSTALLATION – OUTSIDE CORNER CONSTRUCTION

Split end

Cut end

Rough/Split Face Outside Corner

Saw cut Keys from all corner Bricks

Finished outside corner

Full Brick

Level each course

Smooth Face Outside Corner

Saw cut Keys from all corner Bricks

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90° Inside CornerFor an inside 90° corner, build towardsthe corner. Remove Keys from cornerbricks and cut to proper length. Run theleft course past the right in the firstcourse. Run the right course past the leftin the second course.

Note: After cutting Alliance Brick, brush offany excess cement dust. Residual dust canstain the brick if not completely removed.

BASIC INSTALLATION – INSIDE CORNER CONSTRUCTION

Inside Corner(rough/split or smooth

face exposed)

Cut cornerBricks to fit

Tie top two courses

www.alliancebrick.com

Saw cut Keys from corner Bricks and

cut to fit

Cut Bricks to fit

Alliance Brick Installation 9

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10 Alliance Brick Installation

CREATING CORNER BLOCKS – ROUGH/SPLIT FACE EXPOSED

Note: You must place corner Block (A) upside down during construction.

FOR BEST RESULTS, USE A BRICK/PAVER SPLITER TO SPLIT ALLIANCE BRICKS. WEAR PROTECTIVE

EQUIPMENT WHEN SPLITTING.

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Alliance Brick Installation 11

CREATING CORNER BLOCKS – SMOOTH FACE EXPOSED

Page 12: Alliance Brick Installation Manualalliancebrick.com/download/ab_install_manual.pdf · Building Code requirements vary from area to area. ... brick/paver spliter to split Alliance

Saw cut Bricks to fit

Sill Block

12 Alliance Brick Installation

BUILDING AROUND WINDOW OPENINGS

Starter Ledgeextends 4"each side

Secure all cut Bricks

with adhesive

Cut Brick horizontally to fit, keep Keys intact, glue to Starter Ledge

Window Openings

Installing Alliance Brick above windowopenings requires reinforcement with a 4"Starter Ledge that overlaps the sides ofthe opening by a minimum of 4" on eachside. This is necessary to disperse theweight of the wall above the opening.The 4" Starter Ledge needs to be fastenedto the header.

Install Alliance Brick up to the height ofthe Starter Ledge then cut bricks toaccommodate the Starter Ledge. Ifnecessary, measure and cut brickshorizontally for the courses above theopening. Cut from the bottom to leavethe Key intact. Position and glue each cutbrick to the bottom of the Starter Ledge.

IMPORTANT: Installing Alliance Brick over large openings requires specialreinforcement considerations. Alwaysconsult with a qualified structural engineerwhen building such critical wall applicationswhere wall weight and reinforcement are ofconcern.

Trim Channel(optional)

Flush ends for flashing

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BUILDING AROUND DOOR OPENINGS

Alliance Brick Installation 13

Starter Ledge extends 4" each side

Trim Channel(optional)

Cut Brick horizontally to fit on Starter Ledge

Glue all cut Bricks to Starter Ledge

Finish with flashing

Door Openings

Installing Alliance Brick above dooropenings requires reinforcement with a 4"Starter Ledge that overlaps the sides ofthe opening by a minimum of 4" on eachside. This is necessary to disperse theweight of the wall above the opening.The 4" Starter Ledge needs to be fastenedto the header.

Install Alliance Brick up to the height ofthe Starter Ledge then cut bricks toaccommodate the Starter Ledge. Ifnecessary, measure and cut brickshorizontally for the courses above theopening. Cut from the bottom to leavethe Key intact. Position and glue each cutbrick to the bottom of the Starter Ledge.

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14 Alliance Brick Installation

FINISHING YOUR ALLIANCE BRICK WALL – SILL BLOCK AND FLASHING

Finishing with Alliance Brick

Sill BlockDepending on the application, it may be necessary to cut the top course ofAlliance Brick for the Sill Block to fit. Besure to saw cut all keys on the top of thebricks on the top course.

The top two courses of Alliance Brickneed to be tied to the exterior wall. In asoffit or similar application, you may notbe able to tie the top course to the wall.In this case, always secure the top coursewith concrete adhesive.

If using the Alliance Sill Block or any othertype of sill, apply Super-Stik or concreteadhesive to the top of the units. Whenapplying construction adhesive, alwaystry to place the adhesive toward thebackside of block. This will prevent excessglue from being visible on the face of thewall.

After installing the sill, flash and/or caulkto keep water from getting behind thesiding and brick.

Note: When using a product other than theAlliance Sill Block refer to that product’sinstallation guidelines.

FlashingFlashing is typically done with metal,wood, or vinyl material to cover exposedcourses and to protect water/moisturefrom getting into your home throughwindow and door openings.

When siding will be used above AllianceBrick, starter-strip flashing is neededwhere the bottom course of the sidingwill meet the Alliance Brick Sill Block.

Fit and glueSill Blocks in place

Saw Bricks to height

Siding Metal flashing

Sill Block

Ties

Remove Keys and securetop course with adhesive

Secure Sill Blocks to wall and toBricks below with adhesive

Flashing

Miter cut Corner Blocks

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Alliance Brick Options

Banding with Alliance BrickIt is easy to create distinguishable accentsin your Alliance Brick wall by simplyadding contrasting colors in bands,corners, patterns, etc.

Painting and Staining Alliance BrickSince Alliance Brick is made withconcrete, choose an appropriate paint orstain specific for use on masonry surfaces.Carefully follow the manufacturers wallpreparation and application instructions.

Grouting Alliance BrickFor a finished brick appearance, AllianceBrick walls can be easily grouted with agrout gun or grout bag. Simply applygrout, strike the excess with a striker tool,and brush it smooth.

Follow the (Type S) grout manufacturerspreparation and application instructions.

Specialty BlocksIt’s simple to include specialty blocks suchas name or address numbers. Order yourcustom block carefully by measuring theblock opening, taking into considerationall cuts needed including grout lines.

Alliance Brick Installation 15

FINISHING YOUR ALLIANCE BRICK WALL – OPTIONS

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16 Alliance Brick Installation

CREATING COLUMNS – ROUGH/SPLIT FACE EXPOSED

Creating Alliance BrickColumnsStart all column construction using astrong, level foundation. Rough/Splitface column bricks must be cut toaccommodate construction with an 8 x8” post and to create grout lines.

Note: Smooth and Rough/Split face brickshave separate cutting requirements.Carefully follow the proper brick cuttingguides for the type of column you arebuilding.

Rough/Split Face ExposedColumn ConstructionWhen you build columns, you will use theBrick Tie on the second and every thirdcourse above it just as previously illus-trated plus a small bead of glue on everybrick in the column. Follow the cuttingguides on page 17 for the four differentbrick cuts needed to build a column withrough/split face exposed.

Note: When cutting Alliance Brick, a drymasonry blade should be used. After cuttingAlliance Brick, brush off excess cement dust.Residual dust can stain the brick if notremoved.

Glue all Bricks

Check for leveland adjust as

you build

8 x 8 post

Securefoundation

Use Tie onsecond andevery third

course above

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Alliance Brick Installation 17

CREATING COLUMN BRICKS – ROUGH/SPLIT FACE EXPOSED

FOR BEST RESULTS, USE A BRICK/PAVER SPLITER TO SPLIT ALLIANCE BRICKS. WEAR PROTECTIVE

EQUIPMENT WHEN SPLITTING.

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Creating Alliance BrickColumns

Start all column construction with astrong, level foundation. Smooth Facecolumn bricks must be cut to accom-modate construction with a 6 x 6” postand to create grout lines. Fur out yourpost to exactly 6 x 6” before you beginbuilding smooth faced columns.

Note: Rough/Split face and smooth facebricks have separate cutting requirements.Carefully follow the proper brick cuttingguides for the type of column you arebuilding.

Smooth Face ExposedColumn Construction

Glue all bricks when you build columnsand use the Brick Tie (and adhesive) onthe second and every third course aboveit. Follow the cutting guides on page 19for the three different brick cuts neededto build a column with smooth faceexposed.

Note: When cutting Alliance Brick, a drymasonry blade should be used. After cuttingAlliance Brick, brush off any excess cementdust. Residual dust can stain the brick if notremoved.

18 Alliance Brick Installation

CREATING COLUMN BRICKS – SMOOTH FACE EXPOSED

Glue all bricks

Check for leveland adjust as

you build

6 x 6 post

1/4" furring

Securefoundation

Use Tie onsecond andevery third

course above

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Alliance Brick Installation 19

CREATING COLUMN BRICKS – SMOOTH FACE EXPOSED

Note: You must place corner Block (B) upside down during construction.

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Efflorescence, Cleaner & SealerAll cement products are susceptible to efflorescence or frosting.While we know how and why efflorescence occurs, it is nearlyimpossible to prevent it entirely.

When the cement, which contains lime, is mixed with sand,rock, and water and begins to harden, the free lime in thecement turns into calcium hydroxide. Although concreteproducts are solid, they contain millions of microscopic poresthat go from the surface down into the interior. As theconcrete starts to cure, water migrates to the surface throughthe pores, carrying with it calcium hydroxide. When thecalcium hydroxide comes into contact with air, a hard whitesubstance called efflorescence or frost is formed. This sticks tothe surface of the concrete. This will continue as long as theconcrete is curing.

Efflorescence will disappear, but it could take a few years. If thefrost is very obvious and detracts from your Alliance Brick, youcan remove it by using a standard masonry cleaner.

When using a masonry cleaner, follow the instructions given.After using the product, it is recommended to apply a concretesealer on the surface of the Alliance Brick to eliminate efflores-cence from occurring again.

Exterior ApplicationsMake sure the application of Alliance Brick products and thestructure it is being applied to incorporate good buildingpractices.

On exterior applications, the incorrect installation or absence offlashing, cant strips, gutters, and downspouts may result indiversion of water run-off onto finished surface areas. Masonryand other building products subjected to these conditions maydevelop staining, and when combined with severe freeze-thawconditions, may eventually suffer surface damage. The appli-cation of Alliance Brick veneer under these conditions is notrecommended.

RestrictionsUse Alliance Brick products only on buildings that meet currentlocal building codes where applicable. Building code require-ments vary. Check with local authorities for building coderequirements in your area. Carefully read all InstallationGuidelines before proceeding with your Alliance Brick appli-cation.

Trademarks and PatentsAlliance Brick® and its logo are all trademarks of AllianceConcrete Concepts, Inc. All rights reserved. Super-StikTM

concrete adhesive is a trademark of Alliance ConcreteConcepts, Inc. All rights reserved. American and Internationalpatents applied for and pending.

WarranteeAlliance Brick comes with a 50-year express limited liability andtransferable product warranty.

GENERAL INFORMATION

A Division of: Alliance Concrete Concepts, Inc.

325 Alliance Place NERochester, MN 55906

(877) 248-7456

www.alliancebrick.com©Alliance Concrete Concepts, Inc. All Rights Reserved. Alliance Brick and logo aretrademarks of Alliance Concrete Concepts, Inc. U.S. Patent No. 6,374,552. OtherU.S. and International patents applied for and pending. Made under license fromAlliance Concrete Concepts, Inc. 807