Classified - Internal use

Syrup Accumulation Reduction.

S.Anantha Alaganan SCOT, Srikalahasti.

Project Charter

Agenda Classified - Internal use 2

Team Members:Team Guide : Daniel H MethreProject Champion : B.R.S Reddy[Operation

Manager]Process Owner : Manager]Team Member : S.Anantha Alaganan

: :

Financial Analyst :

Problem Statement:In RGB Line Syrup Accumulation occurs frequently in ISW(Inner Side Wall) section of ASEBI.

Business Impact:•Estimated Savings =Rs.

Opportunity: Maintenance Cost will be hoarded to

Project Scope :

Scope In:

1. Accurate Bottle Inspection.2. Minor Modification (Kaizen Implementation)3. Reduction in Annual Maintenance work.Scope Out:

1. Major Process modification / investment.

2.Change in work rule.

Project Plan :Project start Date 09/10/2013Project end date 06/11/2013Define: /10/2013Measure: /10/2013Analyze: /10/2013Improve: /11/2013Control: /11/2013

Primary Metrics : .Secondary Metrics: Spare, PM, Yield.

Objective:Present Maintenance for ASEBI is it will be waned up to

D M A I C

Classified - Internal use

Define and MeasureD M A I C

Man

Material

Machine

Method

Syrup Penetration in ISW Section

Lack of

Weekly Inspection

Filtering Section

Temperature of internal system

Flushing

Moisture

Aerosol Material

CFM of Air

Cooling Cabinet

Exhaust System

Untrainedtechniciann

Maintainence

Inappropriate Cooling Cabinet

Air Temperature

Density of AirSnifting

Model CC250FEfficiency Watts/°C 16.1BTU/Hr. @20°CΔT 1100Voltage * 115Hz * 50/60Amps 0.4No. of Fans & Size 2 (4”)Noise dB(A) @ 3 ft. 50/53

LxWxH =35x43.5x12 cm

ISW Section

Classified - Internal use

AnalysisD M A I C

Untidy Cooling Cabinet and Without filter Inner view of Cooling Cabinet with Syrup accumulated

Placed a Normal Cotton Filter –Observed after 24 hrs. while 200 ml sprite production ,Syrup formed in filter

Syrup formed Area in Cotton

Filter

Classified - Internal use

Select SolutionD M A I C

Filters to eliminate Syrup Penetration-Metal Filters Housing for easy visible –For cleaning.

METAL FILTERS

Dimension Of Filters

OSW Section = 33 x 22 mmISW Section = 300 X 90 mm

Material of ConstructionAluminum sheets

Benefits Low Investment Washable

Classified - Internal use

Other Improvements and VerificationD M A I C

Air Flow rate before Placing Filter = 0.9 m/s

Classified - Internal use

Control MechanismD M A I C

Classified - Internal use

Thanks