all models - huckspares.com · form hk 786 03-24-2004 instruction and maintenance manual 918 series...

Form HK 78603-24-2004

Instruction and Maintenance Manual

918 Series POWERIG Hydraulic UnitsAll Models

NOTICEManual applies to models:

918, serial nos. 0449 and above918-5, serial nos. 0311 and above

For any other serial numbers, please contact aHuck customer service representative.

918 Series Tooling Alcoa Fastening Systems

3

SAFETYThis instruction manual must be read with particularattention to the following safety guide lines, byany person servicing or operating this tool.

1. Safety Glossary

WARNINGS - Must be understood to avoid severe personal injury.

CAUTIONS - show conditions that will dam-age equipment and or structure.Notes - are reminders of required proce-dures.Bold, Italic type and underlining - empha-sizes a specific instruction.

2. Huck equipment must be maintained in a safeworking condition at all times and inspected on aregular basis for damage or wear. Any repairshould be done by a qualified repairman trainedon Huck procedures.

3. Repairman and Operator must read manual priorto using equipment and understand any Warningand Caution stickers/labels supplied with equip-ment before connecting equipment to any pri-mary power supply. As applicable, each of thesections in this manual have specific safety andother information.

4. See MSDS Specifications before servicing thetool. MSDS Specifications are available fromyou Huck representative or on-line atwww.huck.com. Click on Installation SystemsDivision.

5. When repairing or operating Huck installationequipment, always wear approved eye protec-tion. Where applicable, refer to ANSI Z87.1 -1989

6. Disconnect primary power source before doingmaintenance on Huck equipment.

7. If any equipment shows signs of damage, wear,or leakage, do not connect it to the primarypower supply.

8. Make sure proper power source is used at alltimes.

9. Never remove any safety guards or pintaildeflector.

10. Never install a fastener in free air. Personalinjury from fastener ejecting may occur.

11. When using an offset nose always clear spentpintail out of nose assembly before installing thenext fastener.

12. If there is a pinch point between trigger andwork piece use remote trigger. (Remote trig-gers are available for all tooling).

13. Do not abuse tool by dropping or using it as ahammer. Never use hydraulic or air lines as ahandle. Reasonable care of installation tools byoperators is an important factor in maintainingtool efficiency, eliminating downtime, and in pre-venting an accident which may cause severepersonal injury.

14. Never place hands between nose assembly andwork piece.

15. Tools with ejector rods should never be cycledwith out nose assembly installed.

16. When two piece lock bolts are being usedalways make sure the collar orientation is cor-rect. See fastener data sheet of correct posi-tioning.

�

Product complies with requirementsset forth by the relevant Europeandirectives.

Read manual prior to usingequipment.

Eye protection required whileusing this equipment.

Hearing protection required whileusing this equipment.


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Electrical Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Input Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Combination Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Model 918 Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Model 918-5 Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Model 918 Top View - W/O Cover . . . . . . . . . . . . . . . . . . . . . . . . . . .13Model 918-5 Top View - W/O Cover . . . . . . . . . . . . . . . . . . . . . . . . . .14Model 918 & 918-5 Electrical Schematic (220V, 440V, & 550 . . . . . .15Model 918 & 918-5 Electrical Schematic (380V) . . . . . . . . . . . . . . . .16Model 918 & 918-5 Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . .17

Preparation for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Good Service Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18First Time Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18220, 380, 440, or 550V operation . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Regular Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Connecting Installation Tools to Unit . . . . . . . . . . . . . . . . . . . . . . . . .20Typical Hose and Control Cord Connections . . . . . . . . . . . . . . . . . . .21

Checking and Adjusting Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Checking Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 & 23Adjusting Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Combination Valve Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Service Kit, 120073 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

4

CONTENTS


Combination Valve and Solenoid Assembly . . . . . . . . . . . . . . . . . .28 & 29Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Removing Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 31 & 32

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Wiring Diagram - Model 918 & 918-5 . . . . . . . . . . . . . . . . . . . . . . . . .36Front Bracket Assembly- Model 918 & 918-5 . . . . . . . . . . . . . . . . . . .37Suction Line Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Return Line Assembly-Model 918 . . . . . . . . . . . . . . . . . . . . . . . . . . . .39Return Line Assembly - Model 918-5 . . . . . . . . . . . . . . . . . . . . . . . . .403rd Tool Bracket Assembly- Model 918-5 . . . . . . . . . . . . . . . . . . . . . .41

Tool and Product Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

1. Specifications ..................................................................................62. Parts List General ..........................................................................104. Parts List, Service Kit P/N 120073 ................................................235. Parts List, Service Kit P/N 110217 & PIN 114200..........................286. Pump Seal Kit, P/N 110933............................................................297. Hose and Control Cord Kits ..........................................................318. Electrical Control Panel Parts ........................................................32

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CONTENTS (CONT.)

TABLES


TABLE 1.

Specifications 918 918-5

Width: 25.0 (635 mm) 29.0 inches (737 mm)

Length: 44.0(1118mm) 44.0 (1118 mm)

Height: 30.0 (762 mm) 30.0 (762 mm)

Weight: 585 lbs. (265 kg) 601 lbs. (272 kg)(Operational) 708 lbs. (321 kg) 724 lbs. (328kg)

Model 918 system: Two open center circuits with 8,400 psi max. operating pressure.Model 918-5 system: Three open center circuits with 8,400 psi max. operating pressure.

Pump: Dynex/Rivet constant displacement hydraulic piston pump direct mounted to motor. Pump has six axial pistons. Flow is split; three pistons per circuit in the 918, and two pistons per circuit in the 918-5.

Oil Control: Four way solenoid operated directional valve, pressure, relief valve, and idler valve on each circuit.

Reservoir Capacity: 22 gallons (center of sight gauge).

Cooler: Fan and radiator air/oil heat exchanger.

Remote Control: 24 volt AC control circuit.

Power Source: 10 HP Reuland electric motor 220, 440, or 550 volts AC, 3 phase; 60 Hertz, or 8.3 HP Reuland electric motor 380 volts AC, 3 phase; 50 hertz.FOR OTHER VOLTAGES AND FREQUENCIES: Contact Huck International, Inc. at Kingston.

Hydraulic Fluid: DEXRON II, or equivalent, fire resistant hydraulic fluid (SUS 230@ 100oF and SUS 40@ 21o F).

Output Pressure: PULL range: 5,800 psi (400 bar) - 8,400 psi (648 bar).RETURN range: 800 psi (55 bar) - 7,000 psi (482 bar).

Flow Rate: 918: 2 gallons per minute (per circuit).918-5: 1.33 gallons per minute (per circuit).

DESCRIPTION

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SPECIFICATIONGeneral

The Models 918 and 918-5 POWERIG® Hydra-ulic Units are electrically operated hydraulicpower sources designed to operate Huck Insta-llation Equipment. Model 918 is designed tooperate two pieces of equipment simultaneouslyand independently of each other. The units aresemi-portable and can be moved with a fork-lifttruck.

Model 918-5 operates three tools simultaneous-ly and independently of each other. The Model918-5 is the basic Model 918 with an additionalcombination valve bracket assembly mounted tothe reservoir.

Figures 1.2, 3, and 4 show features of Model918 and 918-5 POWERIG Hydraulic Units andidentify main components. Hydraulic pressure isdeveloped by an axial piston pump driven by anelectric motor. Hydraulic pressure from thepump is directed to PULL, and RETURN portsby combination valves controlled, from theinstallation equipment, by relays and solenoids.

Hydraulic fluid is stored in the 22 gallon reser-voir which serves as a base for motor andpump. A 70 micron strainer in the suction line,and a 10 micron filter in the RETURN line,assure clean, filtered hydraulic fluid for thehydraulic system. A filler-strainer is providedfor adding hydraulic fluid. However, any hydra-ulic fluid which is added to the reservoir must befiltered by a 10 micron (or better) filter.

Before returning to reservoir, circulating hydra-ulic fluid passes through the cooler where tem-perature of fluid is lowered to proper operatinglevel. Fan attached to the rear shaft extension ofthe electric motor aids in dissipating heat fromthe cooler.

Note: The units are shipped WITHOUT hydra-ulic fluid.

Electrical Control Panel

The electrical control panel contains two com-partments: The disconnect compartment and thecontrol/transformer compartment.

The disconnect compartment contains a three-pole main disconnect switch, three main linefuses, and terminals for power cable connection.

The control compartment contains two trans-formers (one is to convert to 110 and the otheris to convert to 24 volt current), motor contactorwith three overload relays (heaters), multi-con-tact relays for control circuit, START and STOPbuttons, 24 volt and 110 volt circuit breakers,bases (sockets) for plugging in the tool controlcords, and power cable entrance connector.

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SPECIFICATION (CONT.)Input Power Cable

A four-conductor power cable, including groundconductor, is used to connect the POWERIG®Hydraulic Unit to the electrical power source.The cable is NOT shipped with unit. User mustfurnish power cable in accordance with his par-ticular requirements. Only a qualified electricianshould install power cable (See FIRST TIMESTART-LIP procedure on page 13). The 440 voltstandard unit may be converted to 220 voltoperation - - (use conversion kit, 918-220KIT).Also, the 220 volt unit may be converted to 440volt operation (use conversion kit. 918-440KIT).

Combination Valve

Each combination valve contains a four-waysolenoid operated directional valve, pressurerelief valve and idler valve. The four-way valve,which is controlled by a tool trigger through arelay and solenoid, directs hydraulic fluid underpressure to PULL or RETURN hoses connectedto installation tool, or other equipment. Pressurerelief valve is designed to protect POWERIGHydraulic Unit and installation tools from exces-sive pressure during the pull cycle. Valve is fac-tory preset to 5400psi (372 bar). The idler valveis designed to protect unit and installation toolsfrom excessive pressure during the return cycle.Idler valve is preset at factory to provide 2800psi (193 bar) return pressure and approximately200 psi (14 bar) idling pressure. Various sys-tems require different output pressures. SeeCHECKING AND ADJUSTING OUTPUT PRES-SURES before using the POWERIG HydraulicUnit.

Hydraulic Fluid

Hydraulic fluid is not shipped with the POW-ERIG Hydraulic Unit and is not available fromHuck. Use automatic transmission fluid, DEX-TRON II, or equivalent. Fire-resistant hydraulicfluids must be used to comply with OccupationalSafety and Health Administration (OSHA) regu-lation 1926302 paragraph (d) “the fluid used inhydraulic powered tools shall be fire-resistantfluids approved under Schedule 30 of the US.Bureau of Mines, Dept. of Interior, and shallretain its operating characteristics at the mostextreme temperatures to which it will beexposed”. Fluid with viscosity in the range of230 SUS at 100

oF and 40 SUS at 210o F is rec-

ommended for ambient temperatures between0o and 130o F.

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Refer to FIGURES 5 & 5A, ELECTRICALSCHEMATIC and FIGURE 6, HYDRAULIC DIA-GRAM. With the disconnect switch ON. inputpower is supplied to open motor contactorsand to the transformer which develops 110 voltsAC across its secondary. When the START but-ton is depressed momentarily, the circuit is com-pleted through the motor contactor, closing thecontacts and starting the motor. The START but-ton is now bypassed by a closed motor contac-tor and the motor continues to run when theSTART button is released, unless the STOP but-ton is depressed or the overload relay in themotor contactor opens due to motor overload.

After the START button is depressed, 24 voltsAC is developed across the secondary of trans-former for the tool control circuits When tool trig-ger 1 is depressed, relay 1CR energizes closingits contacts in the operating solenoid circuit. Thisaction energizes the solenoid, changing theposition of the directional valve spool so thathigh-pressure hydraulic fluid is directed out thePULL pressure port and hose to tool 1. Whenthe tool trigger is released, the solenoid de-energizes and the valve spool returns to its orig-inal position, directing the hydraulic fluid out theRETURN pressure port and hose to the tool.Each tool has a control circuit which allows it tooperate simultaneously and independently.

PRINCIPLES OF OPERATION

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Table 2- General Parts List for POWERIG® Hydraulic UnitReference FIGURES 1 - 4

918 918-5918-380 918-5/3809181550 918-5/550 Quantity Description110217 114200 1 Pump - Hydraulic100047 100047 1 Oil Filler Assembly107754 107754 1 Oil Cooler (see note 3)502939 502939 1 Oil Cooler Grommet101999 101999 1 Fan107768 107768 1 Motor- 440V506635 506635 1 Motor - 380V110635 110635 1 Motor- 550V123912 123912 1 440V Elect. Control Panel Assem. (Fig. 14)123912-1 123912-1 1 550V Elect. Control Panel Assem. (Fig. 14)123912-2 123912-2 1 380V Eject. Control Panel Assem. (Fig. 14)124082 124082 1 Front Bracket Assem. (Fig. 15)107373 107373 1 Disconnect Switch503419 503419 1 Gauge - Fluid Level107752 107752 1 Reservoir110144 114176 1 Hood507255 507255 1 Heater - 440V, 550V, and 380V110135 110135 1 Suction Line Assem. (See Fig. 16)506495 - - - - 2 Pressure Lines- - - - 506495 3 Pressure Lines119740 119740 2 Combination Valve (includes next 3 items)115833 115833 2 Solenoid Assem. (includes next 2 items)115831 115831 2 Coil-Solenoid115832 115832 2 Tube-Solenoid119371 123529 1 Return Line Assem. (Figures 17 & 18)110572 110572 1 Coupling-Pump to motor (Figure 13)- - - - 123526 1 Tool 3 Combination Valve Bracket Assem.

(Figure 19)502961 502961 1 Power Cable Connector507089 507089 1 Filter Element

Notes:

I. All part numbers are available from Huck. Standard part nos.500000 series, can generally be purchased locally.

2. Service Kit, P/N 120073, should be kept on hand. Kit includes 0-rings,back-up rings and other perishable items.

3. If replacing oil cooler, 107754, the grommet, 502939, should be replacedat the same time.

10


Fig. 1

11


Fig. 2

12


MODEL 918 - TOP VIEW WITH COVER REMOVED

Fig. 3

13


MODEL 918-5 - TOP VIEW WITH COVER REMOVED

Fig. 4

14


MODEL 918 & MODEL 918-5 ELECTRICAL SCHEMATIC

Fig. 5

15


MODEL 918-380 & MODEL 918-5/380 ELECTRICAL SCHEMATIC

Fig. 5a

16


MODEL 918 & MODEL 918-5 HYDRAULIC SCHEMATIC

Fig. 6

17


Good Service Practices

The introduction of foreign material into thehydraulic system will result in poor performanceand repair down-time. To avoid this, observe thefollowing good service practices:

1. Clean area around reservoir filler cap before removing it.

2. When adding hydraulic t]fluid to the reservoir,use a clean funnel and filter the fluid with a 10-micron fiLter.

3. Do not let hose fittings and couplers lay on or drag around on a dirty floor, or on the ground.

NOTE Two very important acts concerning pres-sures must be known before preparing Models918 and 918-5 POWERIG® Hydraulic Units forfirst-time use:

1. Electric current to be used:a. 440 volts, 60 Hz, 3 phase; orb. 550 volts, 60 Hz, 3 phase; orc. 380 volts, 50 Hz, 3 phase.

2. PULL pressure for each tool and RETURN pressure for each tool.

First Time Start-up1. Check that drain plug and hydraulic fluid

beater port plugs are tight.

2. Fill reservoir with hydraulic fluid, approxi-mately 22 gallons. until fluid level is in middle of fluid level gauge.

3. Remove plastic shipping plugs from the PULL and RETURN pressure ports for both TOOL #1 and TOOL #2 (918) and also TOOL#3 (918-5).

4. Connect installation tools.

CAUTION: See CONNECTING INSTALLATIONTOOL(S) TO POWERIG® HYDRAULIC UNIT- -P. 17.

5. Remove POWERIG Hydraulic Unit hood.

6. Remove pipe plug in service tee in suction line. Use 5/8 inch hex key - - P/N 504249.

7. Turn fan by hand to prime pump —add fluid until pump is filled level with top of service tee. Reassemble pipe plug - - use TEFLON stick type thread compound.

CAUTIONAlways prime pump after filling reservoir.

PREPARATION FOR USE

� WARNINGSee PULL and RETURN pressures list-ed in applicable Installation ToolInstruction Manual. Improper settingsof PULL and RETURN pressures couldcause violent rupture of the system ortool. Fatal or severe injury fromexploding components/hydraulic fluidcould occur to anyone in the immedi-ate vicinity.

18


220*, 380, 440* or 550 Volt, ThreePhase Operation

1. Turn disconnect switch to OFF (see WARNING, above) and open covers or electrical control panel. Sec FIGURE 14.

2. Bring 220, 380, 440 or 350 volt, three phase input power cable (4 conductors) into discon-nect compartment through hole in front of panel and secure with connector furnished.

3. Remove line shield.

4. Connect power cable leads to terminals L1, L2 and L3. Replace line shield.

5. Connect ground wire (green) to ground ter-minal provided - - tighten nut on ground con-nection securely.

6. Close covers of electrical control panel.

7. Connect power cable to input power source.

8. Turn disconnect switch to ON and push START button.

9. Check that motor rotation is in the same direction as arrow on motor cover. To reverse rotation, disconnect power cable from power source, turn disconnect switch toOFF and open covers. Remove line shield.Change position of any two wires connected to terminals L1, L2, or L3. Replace line shield. Close covers. Connect power cable to power source. Turn disconnect switch to ON and push START button.

10. Let hydraulic unit operate for approximately five minutes to remove air from hydraulic fluid circuit. Check for leaks.

11. Push STOP button.

12. Check hydraulic fluid level and add hydraulicfluid if necessary.

13. Reinstall hood.

14. Check output pressures. See CHECKING AND ADJUSTING OUTPUT PRESSURES.

*Note:Kits are available for conversion from 440 to 220 volts and conversion from 220 to 440 volts. See page 3, first paragraph.

Regular UseBefore each POWERIG® Hydraulic Unit opera-tion:

1 Check hydraulic fluid level in reservoir and add hydraulic fluid as required. Whenever hydraulic fluid is added, it must be filtered bya 10-micron filter.

2. Be sure hood is in place. Never operate unit without hood.

3. Inspect hoses for cuts and damage and replace as required.

4. Check for leaks and correct.

5. Connect power cable to power source com-patible with internal wiring of unit.

PREPARATION FOR USE (CONT.)� WARNING

Only a qualified electrician is to install thepower cable, according to local electricalcodes, and service the electrical controland disconnect panel. ALWAYS DIS-CONNECT PRIMARY POWER SOURCEFROM HYDRAULIC UNIT WHEN ANYMAINTENANCE IS DONE ON UNIT.This includes opening any panels oraccess doors. SEVERE ELECTRICALBURNS OR ELECTROCUTION MAYRESULT IF THIS PRECAUTION IS NOTTAKEN. Other severe injuries may occurfrom mechanical components such asthe fan if motor starts up.

19


Connecting Installation Tools to POW ERIG Hydraulic UnitFIGURE 9 shows a typical hose and controlcord hook-up. HOSE AND CORD KITS for con-necting Installation Tools to the unit arE shownin TABLE 7. Be sure that hose from port P oftool is connected to PULL pressure port onPOWERIG Hydraulic Unit, and hose for port Rof tool is connected to RETURN pressure portof unit.

CAUTIONWhenever threaded hydraulic connections arcassembled, coat threaded fittings of hoses withSLIC-TITE ( a non-hardening TEFLON threadcompound), or equivalent. Available from Huckin slick form as P/N 503237. Do not useTEFLON tape or red lead compound - -shredded tape causes valves to malfunction.

PREPARATION FOR USE (CONT.)�

WARNINGPULL and RETURN ports not havingtool hoses connected to them, musthave a single (jumper) hose connect-ing each set of unused PULL andRETURN ports. DO NOT USE PIPEPLUGS IN PORTS - - plugs may beviolently ejected when tool is trig-gered and cause severe personalinjury.

20

SERVICE NOTES:


Typical Hose and Control Cord Hook-upSee TABLE 7 - HOSE AND CONTROL CORD KITS for availability)

Fig. 9

21


CHECKING AND ADJUSTINGPRESSURESPreparations for Checking PressuresWhen Using T-10280 or T-124833:If necessary, prime and bleed hydraulic unit.See PREPARATION FOR USE.

The pressures for each tool must bechecked separately. The pair(s) of unusedPULL pressure and RETURN pressure portsmust be connected together with one hydraulic(jumper) hose - - PULL connected to RETURNof same valve or tool. NOTE: Tool(s) connectedunit can take the place of jumper hose(s).

1. Turn unit OFF. Connect coupler nipple (male)of gauge to PULL, pressure coupler body (female) of hydraulic unit.

2. Connect coupler body (female) of gauge to RETURN pressure coupler nipple (male) of hydraulic unit.

3. Move control knob of T- 10280 to the OPEN position. or turn needle valve of T-124833 all the way out.

4. Install an auxiliary Electric Switch and Control Cord Assembly, 113056, in control cord socket of tool port being checked - - or use trigger of tool that is connected to ports being checked. See NOTE at beginning of section. Fluid will be directed out PULL pressure when switch is depressed. Connect unitto primary power source and turn unit ON.

� WARNINGThe best practice is to turn thehydraulic unit OFF while connectingor disconnecting tools. If it is neces-sary to connect or disconnect a toolwhile the unit is running, use the fol-lowing procedure for maximum safety.Connect tool’s hydraulic hoses to unitbefore connecting tools switch con-trol cord to unit. If a malfunctioningcord switch is connected first, hydra-ulic unit may begin to cycle unexpect-edly. Unexpected cycling may lead toserious injury. WHEN CONNECTINGHOSES, SWITCH MUST BE CON-NECTED LAST.

It is just as important: WHEN DISCON-NECTING hoses, SWITCH MUST BEDISCONNECTED FIRST.

WARNINGMaximum PULL pressure is 8400 psi.Refer to specific tool instruction man-ual for PULL and RETURN pressuresfor specific Huck Installation Equip-ment. Severe personal injury mayoccur if excessive pressures causeviolent failure of equipment.

22


CHECKING OUTPUT PRESSURESWITH T-10280:

CautionThe following check must be completedquickly as sustained high pressure willcause premature wear on the unit.

1. Move control knob to PULL position. Depress auxiliary trigger switch and hold. Read PULL, pressure on gauge - - release trigger switch.

2. Move control knob to OPEN position.

3. DEPRESS and RELEASE auxiliary trigger switch to set unit’s internal valve. Hydraulic fluid is directed out RETURN pressure port.

4. SLOWLY move control knob to RET position on gauge and read RETURN pressure on gauge. Pressure wilL slowly increase, then quickly drop to near zero. Read RETURN pressure on gauge just before the pressure drops.

5. IMMEDIATELY return control knob to OPEN position. Turn hydraulic unit OFF.

6. Remove pressure gauge.

CHECKING OUTPUT PRESSURESWITH T-124833:

Caution:The following check must be completedquickly as sustained high pressure willcause premature wear on the unit.

1. Close the valve (turn handle clockwise). Depress auxiliary trigger switch and hold. Read PULL pressure on right hand gauge -- release trigger switch.

2. Open the valve (turn handle counter-clockwise) a few turns.

3. DEPRESS and RELEASE auxiliary trigger switch to set unit’s internal valve. Hydraulic fluid is directed out RETURN pressure port.

4. SLOWLY close the valve - - the pressure willrise, and then, drop sharply. Read RETURN pressure on left-hand gauge just before the pressure drops.

5. Open the valve. Turn hydraulic OFF.

6. Disconnect auxiliary trigger - - disconnect pressure setting gauge.

7. Refer to installation tool’s instruction manual for specific PULL and RETURN pressures.

� WARNINGTurn hydraulic unit OFF. Accidentalcycling of the hydraulic unit maycause severe injury when disconnect-ing couplings - - fluid may spray unex-pectedly.

WARNINGTurn hydraulic unit OFF. Accidentalcycling of the unit may cause severeinjury when disconnecting couplings -- fluid may spray unexpectedly.

�

23

CHECKING AND ADJUSTINGPRESSURES (CONT.)


ADJUSTING OUTPUT PRESSURES

The POWERIG® Hydraulic Unit should be pre-pared for operation. see PREPARATION FORUSE. PRESSURE CHECKING GAUGEST-10280 or T-124833 should be used to cheekpressures before and after adjusting PULL andRETURN pressures - - see pp. 19, 20, 21,or 22, as applicable.

Adjusting combination valve, Part No.119740, for 918 and 918-5 POWERIG®Hydraulic Units.

918 and 918-5 POWERIG Hydraulic Units areequipped with valves that can be set at specificPULL and RETURN pressures as given in theapplicable Tool instruction Manual(s) for yourHuck Installation Tool(s). There is a socket headscrew to adjust PULL pressure and a differentone to adjust RETURN pressure - - refer to FIG-URES 11 & 11B.

CAUTIONIf there is a choice, always adjust POWERIGHydraulic Unit to the lowest pressures given.Lower pressures cause less wear on theequipment.

PULL PRESSURE ADJUSTMENT

Use 5/16 hex key for PULL pressure adjustingscrew - - see FIGURE 11B.

a. Turn adjusting screw in (closest to bulkhead - - clockwise) to increase pressure.

b. Turn adjusting screw out (counter-clockwise) to decrease pressure.

c. Check resulting PULL pressure setting with T-10280 or T-124833.

RETURN PRESSURE ADJUSTMENT

Use 5/16 hex key for RETURN pressure adjust-ing screw - - see FIGURE 11B.

a. Turn adjusting screw in (clockwise) to increase pressure.

b. Turn adjusting screw out (counter-clockwise) to decrease pressure.

c. Check resulting RETURN pressure set-ting with T-10280 or T-124833.

24

CHECKING AND ADJUSTINGPRESSURES (CONT.)


OPERATING INSTRUCTIONSBefore starting POWERIG Hydraulic Unit opera-tion, be sure unit has been prepared for serviceas shown in PREPARATION FOR USE. Conn-ect hoses and control cords as shown in CON-NECTING INSTALLATION TOOLS TO POW-ERIG HYDRAULIC UNIT.

1. Connect power cable to proper power source.

2. Turn DISCONNECT SWITCH to ON.

3. To start unit push START button and then release.

4. Push STOP button to stop unit

5. Depress tool trigger to cycle tool (When tool trigger is held down, tool piston will retract. When trigger is released, tool piston will return.) Always be alert for:(a) leaks at hose connections, (b) damage to hoses and (c) hydraulic fluid

level.WARNINGSevere personal injury may result ifconnections or hoses fail.

MAINTENANCE

Preventive MaintenanceAn effective preventive maintenance programincludes scheduled inspections to detect andcorrect minor troubles:

1. Inspect hydraulic and electrical fittings to be sure they are secure.

2. Inspect hoses frequently for signs of dam-age. Replace hoses if damage is detected.

3. Inspect during operation to detect any abnor-mal heating, vibration or leakage.

4. Inspect hydraulic fluid periodically and replace if contamination is detected. Clean sump filter if fluid is dirty and being replaced.NOTE: Light on bulkhead will come on whenfilter is dirty and oil should be replaced.

5. Keep hood in place and keep all exterior sur-faces clean.

6. Replace oil filter every six months or if oil fil -ter light on bulkhead comes on. A filter ele-ment can be ordered from Huck, part num-ber 507089.

CAUTIONDo not operate POWERIG Hydraulic Unit ifline voltage is lower than 5 percent belownormal.

7. Do not block ventilation louvers at end of unit. Maintain a minimum of 4 inches of clearances from louvers to wall or solid object.

� WARNINGOnly a qualified electrician is to installthe power cable, according to localelectrical codes, and service the elec-trical control and disconnect panel.ALWAYS DISCONNECT PRIMARYPOWER SOURCE FROM HYDRAULICUNIT WHEN ANY MAINTENANCE ISDONE ON UNIT. This includes openingany panels or access doors. SEVEREELECTRICAL BURNS OR ELECTRO-CUTION MAY RESULT IF THIS PRE-CAUTION IS NOT TAKEN. Other severeinjuries may occur from mechanicalcomponents, such as the fan, if motorstarts up.

25

�


Combination Valve OverhaulCombination valves should be returned to thenearest repair facility shown on the inside of theback cover of this manual if a major overhaul isnecessary.

Minor overhaul includes cleaning and replacingseals, perishable parts and high wear compo-nents - - Huck recommends only minor overhaulby the user. If a major overhaul is required,return the combination valve to:

Huck International, Inc.1 Corporate DriveKingston, New York 12401-0250

One spare combination valve should be kept onhand for each POWERIG Hydraulic Unit.

Smear LUBRAPLATE 130AA, or hydraulic fluid,on O-rings and other components when reasse-mbling combination valve. Follow Figure11a andFigure 11b for proper position of all components.

Output PressuresTo prevent malfunctions, check and adjust PULLand RETURN pressures of POWERIG® Hydra-ulic Unit - - see T-l0280 (earlier model) or T-124833 (latest model) PRESSURE GAUGEINSTRUCTION MANUAL for checking pres-sures. See ADJUSTING OUTPUT PRESURESin this 918 manual for adjusting pressures.Check pressures with either T-10280 or T-124833 gauges when:

• Unit is being used for the first time.

• Any part of combination valve is repaired.

• Combination valve is replaced.

• Troubleshooting is to be performed.

• Before any tool is connected.

• Whenever tool does not perform as expect-ed.

• Whenever you are unsure what the pressuresetting is.�

MAINTENANCE (CONT.)

WARNINGAfter overhauling combinationvalve(s) PULL and RETURN pressuresmust be checked. See CHECKINGAND ADJUSTING POWERIG HYDRA-ULIC UNIT OUTPUT PRESSURES.Severe personal injury may occur ifexcessive pressure causes violenthose or installation equipment failure.Checking and Adjusting POWERIG®Hydraulic Unit

WARNINGExcessive pressures may cause vio-lent rupture of some part of the fas-tening system-- exploding compo-nents may cause severe or fatalinjuries to anyone in the vicinity. If thesystem does not rupture, continuoushigher than normal pressure willcause premature wear of equipment.

�

26


Table 4- Parts List for Service Kit, 120073Used on Combination Valve, P/N 119740Refer to FIGURES 11, 11A, and 11B

Ref. No. Part No. No. Rep. Description1 120074 1 Spring Retainer2 120075 1 Unloading Plug3 107862 1 Spring4 504410 2 O-Ring AS568-014 CV747 75D5 504711 2 O-Ring AS568-908 CV25 75D6 110910 1 Cone7 107860 1 Spring8 110905 3 Shim9 504407 1 O-Ring AS568-011 CV747 75D10 504475 2 O-Ring AS568-212 CV747 75D11 504414 1 O-Ring AS568-018 CV747 75D12 107859 1 Spring13 115704 1 Retaining Ring14 505409 1 Spring Lee #LC- 055F-415 504712 1 0-ring AS568-912 CV25 90D

Notes and Specifications for Tables

1. AppLicable service kits should be available. Kits include O-rings, Back-up rings and other perishable items.

2. All part numbers shown in parts list are available from Huck.

3. Pats in the 500000 series generally can be purchased locally.

27


Com

bina

tion

Valv

e an

d So

leno

id A

ssem

bly,

P/N

119

740,

for

Mod

els

918

and

918-

5Se

ctio

n B

-BSc

rew

Adj

ustm

ent f

or R

elie

f Val

ve

Fig. 11

Fig. 11a

28


Section A-AIdler Valve with Screw Adjustment

Fig. 11b

29

SERVICE NOTES:


Exploded View of Split Flow Hydraulic Pumps

Fig. 12

Pumps used on all Models 918-2 and 91 8-3 areidentical except for the covers - - the 918-2pump cover has two outlets while the 918-3pump cover has three outlets.

Pumps should be returned to the address onpage 18 if a major overhaul is necessary. Thesepumps wilL be returned to the manufacturer foroverhaul and test, and will he returned with anew warranty.

Minor overhaul (clearing and replacing perish-able and high wear components) may be done ifreplacement parts are available as shown inFIGURE 12 and TABLE 5.

An extra pump should be kept on hand for eachPOWERIG® Hydraulic Unit.

HYDRAULIC PUMPS

30


Table 5-Parts List for Split Flow Hydraulic PumpsRefer to FIGURE 12Ref Part NumberNo. 918 918-5 Quantity Description1 110931 110931 1 Shaft Seal (1 1/2 O.D. x I.D. x 5/16 C.S. VITON)2 109404 109404 6 Piston Assembly3 109405 109405 6 Spring - Piston Return4 504649 504649 1 O-ring AS 568-243, 90D VITON5 504617 504617 6 O-ring, AS568-211, 90D VITON6 109406 109406 6 Seat - Check Valve7 109413 109413 6 BaIl - Check Valve8 109407 109407 6 Spring - Check Valve9 124911 124917 1 Cover10 500090 500090 6 Screw - Socket Hd. Cap (3/8-16 X 1”)11 500095 500095 6 Screw - Socket Hd. Cap (3/8-16 x 2 1/4)12 - - - - - - - - 2 Woodruff Key - SAE#9l (1/4 x 3/4)

To remove pump for overhaul:Refer to FIGURES 1-4

1 Disconnect electrical power supply from hydraulic unit and remove hood.

2. Disconnect solenoid wires in electrical panel or remove solenoids from combination valves.

3. Disconnect pressure hoses from combinationvalves.

4. Disconnect return line hose.

5. Remove six (6) socket head cap screws holding bracket and combination valves.Lift bracket and valves - - set aside.

6. Loosen pipe union in suction line assembly - - see item 6, FIGURE 16.

7. Remove two (2) socket head cap screws holding pump to motor.

8. Support weight of pump and slide out of motor housing.

9. Pump to motor coupling,110572, comes out with the pump. Remove coupling only if nec-essary. Screws holding coupling

Refer to FIGURE 12 for the remaining steps:

10. Remove six (6) socket head cap screws (ref no. 11) to remove cover when replac-ing O-rings, seats, balls or springs (ref no. 8). (If this is the only service being performed, steps 5, 6, 7, 8 and 9 may be eliminated).

11. Remove six (6) socket head cap screws (ref. no. 10) to remove barrel to replace O-ring, piston assemblies or springs (ref. no. 3). (If this is the only service being performed, steps 5, 6,7, 8 and 9 may be eliminated).

HYDRAULIC PUMPS (CONT.)

31


Fig. 13

12. A worn shaft seal can be removed using a pointed rod.

13. Use PUMP SEAL KIT, 110933 - TABLE 6.

14. Smear O-rings with *LUBRIPLATE® 130AA or hydraulic fluid when reassem-bling.

15. Tighten socket head cap screws (ref nos. 10 and 11) to 30 - 35 ft. lbs. torque.

16. If pump to motor coupling was removed, reassemble with coupling positioned5/16 - 3/8 from pump flange.

17.Reassemble pump to motor - - tighten two socket head set screws to 90 Ft. lbs. torque if plated and 120 ft. lbs. if unplated.

18.Reassemble solenoids, pressure hoses, return hose and suction line. Use SLICTITE thread compound, Huck part number 503237, on pipe threads of fittings and hoses.

CAUTIONPumps must be primed after overhaul. SeeFIRST TIME START-UP. Check output pres-sures. See CHECKING AND ADJUSTING OUT-PUT PRESSURES.

HYDRAULIC PUMPS (CONT.)

Pump and Coupling

Table 6- Pump Seal Kit, P/N 110933Refer to FIGURE 12Kit contains seals for overhauling one pump.

Ref.No. Part No. Qty.. Description1 110931 1 Shaft Seal (1 1/2 O.D. x 7/8 x 5/16 C.S. - VITON)4 504649 1 O-ring - AS568-243, 90D VITON6 504617 6 O-ring - AS568-211, 90D VITON

NOTE: Seal kit also used on pumps 106535 (906) and 101396 (914).*LUBRlPLATE is a trademark of Fiske Brothers Refining Co.

32


1. With POWERIG® Hydraulic Unit motor running, tool fails to operatewhen trigger is depressed.

a. Loose or faulty connections in control cord.b. Loose or faulty hydraulic hose couplings.c. Defective tool trigger assembly.d. Open 24 volt circuit breaker.e. Defective relay or solenoid coil.f. Hydraulic fluid viscosity too heavy to pick up prime. Replace fluid.g. Clogged strainer in reservoir.h. Defective hydraulic pump. Replace pump.i. Defective directional valve assembly. Replace assembly.j. Installation tool not operating properly. Troubleshoot tool.

(See applicable Tool Instruction Manual).

2. Tool does not return on release of trigger.a. Defective relay or solenoid coil.b. Defective directional valve. Clean and replace spring.c. Installation tool not operating properly. Troubleshoot tool.

(See applicable Tool Instruction Manual).

3. Pump cavitating (noisy throughout entire installation cycle).a. Low hydraulic fluid level in reservoirb. Clogged strainer in reservoir.c. Hydraulic fluid viscosity too heavy to pickup prime. Replace fluid.

4. Tool operation slow but entire cycle does occur.a. Pump cavitating. See 3.b. Hydraulic fluid viscosity too thin. Do not operate if over I50

oF.

c. Worn seals in combination valve. Replace seals with kit.d. Worn pump seals, seats, etc. Replace seals, etc. or complete pump if

necessary.e. Worn directional valve or relief valves. Use Gauge, T-l0280 or T-124833,

to check output pressure. Replace valve if necessary.

5. Solenoid coil heats up.a. Low voltage - - check and correct.b. Wrong solenoid coil. Replace coil (50 hertz or 60 hertz).

TROUBLESHOOTINGAlways check out the simplest possible cause ofa malfunction first. Review PREPARATION FORUSE and FIRST TIME START-UP. Check fuses,circuit breakers, control cord and connections,and hydraulic hose couplers. Where possible,

substitute known good parts for suspected badparts. Use following chart as an aid in locatingtrouble and correcting it. Also, refer to ELECTRI-CAL and HYDRAULIC SCHEMATICS andWIRING DIAGRAMS to trace defective circuits.

33


Table 7- Hose and Control Cord KitsRefer to FIGURE 9 for typical kit hook-ups

No. Req’d Description110838 (1) Hose and Control Cord Kit - 12 ft. Long110847 1 Hose and Control Cord Assembly110440 1 Hydraulic Quick Disconnects (male and female)

110839 (1) Hose and Control Cord Kit -26ft. Long110848 1 Hose and Control Cord Assembly- - - - 1 Hose and Control Cord Tube110525 1 Control Cord110440 1 Hydraulic Quick Disconnects

110841 (1) Hose and Control Cord Kit - 52 ft. Long110848 2 Hose and Control Cord Assembly110440 1 Hydraulic Quick Disconnects (male and female)503697 2 Adapter Union

1) The total length must not exceed 156 ft. to maintain safe pressureat the unit and working pressure at tool. Hose Kits may be coupledtogether using Quick Disconnects, 110440, or Adapter Unions, 503697,(must he ordered separately). 38 ft. Kit, 110840, is 110838 and 110839connected together.

(2) The hoses in these kits are rated by the manufacturer for 10,000 psimaximum working pressure.

Pressure Checking Gauge, T-124833Huck recommends periodic checks with T-124833 by maintenance personnel. Abnormallyhigh pressure can cause sudden failure of thehydraulic unit - - also excessive wear - - severepersonal injury may be the result.

Hydraulic Quick-Disconnects - - 110440

These quick disconnects provide a positive,easy connection for tool hoses to POWERIGHydraulic Unit hoses. Part no. 110440 is a setconsisting of one female member and one malemember.

Control Cord ConnectionsReplacement connectors are available, in a set,as P/N 110835.

Hydraulic Fluid Heater Kit, 110907Optional heater kit is for cold weather. Kit hastwo heater elements and related components.Instructions provided.

Conversion KitsSee page 3. first paragraph, for changing volt-age of unit from 440 volt to 220; 220 to 440.

ACCESSORIES

34


Table 8- Parts List for Electrical Control Panel Assembly

Refer to FIGURES 14 & 15

918 & 918/550918-380 & 918-5/380

Ref 918-5 & 918-5/550 Qty. Description

Stop 104918 1 Stop ButtonStart 104917 1 Start ButtonTool 1 110685 1 Trigger OutletTool 2 110685 1 Trigger OutletTool 3 110685 1 Trigger Outlet

CB 104920 2 Circuit BreakerTRA 104929 1 Transformer 230/460 (115V)TRA 104964 1 Transformer 550 (110V)TRA 506636 1 Transformer 380 (110V)CT 507120 1 Contactor

FU 504363 3 Line Fuse - 35amp (220V)FU 501380 3 Line Fuse - 20amp (440V & SS0V)FU 506923 3 Line Fuse - l5amp (550V)TRB 106729 1 Transformer - (115/24V)

CR 506366 2 or 3 RelayCR 506365 2 or 3 Relay SocketCR 506393 2 or 3 Hold Down Spring

35

SERVICE NOTES:


Fig. 14

36


Fig. 15

37


Fig. 16

38


Fig. 17

39


Fig. 18

40


Fig. 19

41


42

Tool &ProductUpdate

PRODUCT IMPROVEMENT

Replacement Contactor for 918 & 918-5POWERIG® Hydraulic Units

For 918 hydraulic units with serialnumbers 0448 and below, and 918-5units with serial numbers 0310 andbelow, contactor. 109741, has beenobsoleted.

• The replacement for contactor,109741. is Kit, 124972, This kitincludes all parts required.instructions, and a wiring diagram tocomplete the conversion.

• Contactor, 507120. is used instead ofthe kit, 124972, when:

(1) The kit has already beeninstalled.

(2) 918 serial number is 0448, orhigher.

(3) 918-5 serial number is 0311, orhigher.

8-1-97

421


LIMITED WARRANTIESTooling Warranty: Huck warrants that tooling and otheritems (excluding fasteners, and hereinafter referred as"other items") manufactured by Huck shall be free fromdefects in workmanship and materials for a period of nine-ty (90) days from the date of original purchase.

Warranty on "non standard or custom manufacturedproducts": With regard to non-standard products or cus-tom manufactured products to customer's specifications,Huck warrants for a period of ninety (90) days from thedate of purchase that such products shall meet Buyer'sspecifications, be free of defects in workmanship andmaterials. Such warranty shall not be effective withrespect to non-standard or custom products manufacturedusing buyer-supplied molds, material, tooling and fixturesthat are not in good condition or repair and suitable fortheir intended purpose.

THERE ARE NO WARRANTIES WHICH EXTENDBEYOND THE DESCRIPTION ON THE FACE HEREOF.HUCK MAKES NO OTHER WARRANTIES ANDEXPRESSLY DISCLAIMS ANY OTHER WARRANTIES,INCLUDING IMPLIED WARRANTIES AS TO MER-CHANTABILITY OR AS TO THE FITNESS OF THETOOLING, OTHER ITEMS, NONSTANDARD OR CUS-TOM MANUFACTURED PRODUCTS FOR ANY PARTIC-ULAR PURPOSE AND HUCK SHALL NOT BE LIABLEFOR ANY LOSS OR DAMAGE, DIRECTLY OR INDI-RECTLY, ARISING FROM THE USE OF SUCH TOOL-ING, OTHER ITEMS, NONSTANDARD OR CUSTOMMANUFACTURED PRODUCTS OR BREACH OF WAR-RANTY OR FOR ANY CLAIM FOR INCIDENTAL ORCONSEQUENTIAL DAMAGES.

Huck's sole liability and Buyer's exclusive remedy for anybreach of warranty shall be limited, at Huck's option, toreplacement or repair, at FOB Huck's plant, of Huck man-ufactured tooling, other items, nonstandard or customproducts found to be defective in specifications, workman-ship and materials not otherwise the direct or indirectcause of Buyer supplied molds, material, tooling or fix-tures. Buyer shall give Huck written notice of claims fordefects within the ninety (90) day warranty period for tool-ing, other items, nonstandard or custom productsdescribed above and Huck shall inspect products for whichsuch claim is made.

Tooling, Part(s) and Other Items not manufactured byHuck.

HUCK MAKES NO WARRANTY WITH RESPECT TOTHE TOOLING, PART(S) OR OTHER ITEMS MANUFAC-TURED BY THIRD PARTIES. HUCK EXPRESSLY DIS-CLAIMS ANY WARRANTY EXPRESSED OR IMPLIED,AS TO THE CONDITION, DESIGN, OPERATION, MER-

CHANTABILITY OR FITNESS FOR USE OF ANY TOOL,PART(S), OR OTHER ITEMS THEREOF NOT MANU-FACTURED BY HUCK. HUCK SHALL NOT BE LIABLEFOR ANY LOSS OR DAMAGE, DIRECTLY OR INDI-RECTLY, ARISING FROM THE USE OF SUCH TOOL-ING, PART(S) OR OTHER ITEMS OR BREACH OFWARRANTY OR FOR ANY CLAIM FOR INCIDENTALOR CONSEQUENTIAL DAMAGES.

The only warranties made with respect to such tool, part(s)or other items thereof are those made by the manufactur-er thereof and Huck agrees to cooperate with Buyer inenforcing such warranties when such action is necessary.

Huck shall not be liable for any loss or damage resultingfrom delays or nonfulfillment of orders owing to strikes,fires, accidents, transportation companies or for any rea-son or reasons beyond the control of the Huck or its sup-pliers.

Huck Installation Equipment

Huck International, Inc. reserves the right to makechanges in specifications and design and to discontinuemodels without notice.

Huck Installation Equipment should be serviced by trainedservice technicians only.

Always give the Serial Number of the equipment when cor-responding or ordering service parts.

Complete repair facilities are maintained by HuckInternational, Inc. Please contact one of the offices listedbelow.

EasternOne Corporate Drive Kingston, New York 12401-0250Telephone (845) 331-7300 FAX (845) 334-7333

Canada6150 Kennedy Road Unit 10, Mississauga, Ontario,L5T2J4, Canada.Telephone (905) 564-4825 FAX (905) 564-1963

Outside USA and CanadaContact your nearest Huck International Office, see backcover.

In addition to the above repair facilities, there areAuthorized Tool Service Centers (ATSC's) locatedthroughout the United States. These service centers offerrepair services, spare parts, Service Parts Kits, ServiceTools Kits and Nose Assemblies. Please contact yourHuck Representative or the nearest Huck office listed onthe back cover for the ATSC in your area.

Americas

Alcoa Fastening SystemsAerospace ProductsTucson Operations3724 East ColumbiaTucson, AZ 85714800-234-4825520-747-9898FAX: 520-748-2142

Alcoa Fastening SystemsAerospace ProductsCarson OperationsPO Box 5268900 Watson Center Rd.Carson, CA 90749800-421-1459310-830-8200FAX: 310-830-1436

Alcoa Fastening SystemsCommercial ProductsWaco OperationsPO Box 81178001 Imperial DriveWaco, TX 76714-8117800-388-4825254-776-2000FAX: 254-751-5259

Alcoa Fastening SystemsCommercial ProductsKingston Operations1 Corporate DriveKingston, NY 12401800-431-3091845-331-7300FAX: 845-334-7333www.hucktools.com

Alcoa Fastening SystemsCommercial ProductsCanada Operations6150 Kennedy Road, Unit 10Mississagua, Ontario L5T2J4Canada905-564-4825FAX: 905-564-1963

Alcoa Fastening SystemsCommercial ProductsLatin America OperationsAvenida Parque Lira. 79-402Tacubaya Mexico, D.F.C.P. 11850FAX: 525-515-1776TELEX: 1173530 LUKSME

Far East

Alcoa Fastening SystemsCommercial ProductsAustralia Operations14 Viewtech PlaceRowville, Victoria Australia 317803-764-5500Toll Free: 008-335-030FAX: 03-764-5510

Europe

Alcoa Fastening SystemsCommercial ProductsUnited Kingdom OperationsUnit C, Stafford Park 7Telford, ShropshireEngland TF3 3BQ01952-290011FAX: 0952-290459

Alcoa Fastening SystemsAerospace ProductsFrance OperationsClos D’AssevilleBP495450 Us Par VignyFrance33-1-30-27-9500FAX: 33-1-34-66-0600

For the Long Haul™

A Global OrganizationAlcoa Fastening Systems (AFS) maintains companyoffices throughout the United States and Canada,with subsidiary offices in many other countries.Authorized AFS distributors are also located inmany of the world’s

industrial and Aerspace centers, where they providea ready source of AFS fasteners, installation tools,tool parts, and application assistance.

For The Long Haul, The Future of Fastening Technology,The Future of Assembly Technology, The Future of ToolingTechnology, and Tools of Productivity are service marks of HuckInternational. Huck provides technical assistance regarding the useand application of Huck fasteners and tooling.

NOTICE: The information contained in this publication is only forgeneral guidance with regard to properties of the products shown

and/or the means for selecting such products, and is not intendedto create any warranty, express, implied, or statutory; all warrantiesare contained only in Huck’s written quotations, acknowledge-ments, and/or purchase orders. It is recommended that the usersecure specific, up-to-date data and information regarding eachapplication and/or use of such products.

HWB898 1003-5M

© 2003 Alcoa Fastening Systems

1 Corporate Drive, Kingston, NY 12401 • Tel: 800-431-3091 • Fax: 845-334-7333 • E-mail: [email protected] • www.alcoafasteningsystems.com

Alcoa Fastening Systems world-wide locations:

One Great ConnectionSM

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