all-electric vertical injection molding … sr-d series srz all-electric driven vertical-rotary...
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ALL-ELECTRIC VERTICAL INJECTION MOLDING MACHINE
ALL-ELECTRIC VERTICAL INJECTION MOLDING MACHINE
seriesSR-D
Vertical SRZ/SRH/SVM
Exploiting New Application AreasExploiting New Application Areas
Exploiting New Application Areas
seriesSR-D
SRZ
seriesSR-D
SVMseriesSR-D
SRH
All-electric driven vertical-rotary table-type molding machine
All electric vertical molding machine with vertical clamping system
All-electric vertical rotary injection molding machine with horizontal injection
4
seriesSR-D
SRZ All-electric driven vertical-rotary table-type molding machine
The machine comes standard with a large table that accommodates molds of one class higher and affords the operator plenty of daylight.
Large rotary table with high speed mold rotation
Stress-free platenWith a stress-free structure for the upper platen, the surface pressure placed on molds is kept constant during mold opening and closing. Like the Center Press platen proven on horizontal machines, clamping force can be decreased, giving all the more reason to expect molds to last longer.
Full open doorA full open door facilitates access to the mold during setup, so mold mounting work is easy.
Low hight rotary table for enhanced safetyBy positioning the rotary table at waist height (lowest in the industry), operators have more foot room. Operators do not need a stepladder to operate the machine, which means greater work efficiency and safety.
With door slid open (Access to mold from removal side)
With door slid open and folded (Access to mold from molding side)
Box frame A highly rigid almost cube-like frame has been adopted to reduce vibrations that have plagued vertical machines during mold opening and closing.
950mm
Rotation time: 1.2 sec/180° (When mold is not mounted)Repeated stopping accuracy: 10 μm or less
Injection Module Clamp force Plasticizing unit Injection Speed Screw Diameter(mm)
C140 270mm/s 25, 28
C250 200mm/s 28, 32, (36)SR75Z(730kN)
System as a standard featureSL Screw System as a standard feature
Space-saving footprintWith a smaller footprint (smallest class in the industry), the SR-Z series minimizes the installation space needed for the main machine and peripheral equipment.
SR75D SR75Z
2850
mm
2299
mm
1560mm
4.4m2 3.2m2
1544mm
▲30%
*
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Patentpending
Compact, all electric vertical machine of high working efficiency
This all electric vertical machine with rotary table is compact and provides high working efficiency, which inherits the superior performances of the horizontal machines. It comes standard with the Zero-molding System and the SL Screw System (new plasticizing system that operates on a new melting theory). It delivers precision compounded molding via improved safety, reliability and cost-performance.
*Minimum Clamping Force Detect and Clamping Force Monitor are option.Zero-molding, is a registered trademark of Sumitomo Heavy Industries, Ltd. in Japan.
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High precision filling by FFC with the Zero-molding SystemThe SR-Z series comes standard with the Zero-molding System that earned a solid reputation on the SE-DUZ series. This mush-desired stress-free filling is a prerequisite of stable quality. FFC (Flow Front Control) uses Flash Control to optimize the front end of the resin flow and ensure cavities are evenly filled. It eliminates short shots and helps stabilize quality with multiple-cavity molds. Moreover, because molding can be done at low injection pressures, less clamping force is needed, which enables gas to escape more freely during molding.
Smooth, stress-free plasticization using the SL Screw System■Gas preventionBecause resin is molded in a molten state that prevents shearing, less gas, which potentially can deposit on molds, is generated, so mold maintenance intervals can be spread further out. This system is highly effective with engineering plastics that readily release gases. ■Wear preventionResin supply that relies on gravity can lead to pellet clogs around the hopper mouth. But because resin is steadily supplied in just the required amount, the screw and cylinder undergo less wear caused by hard pellets such as fiberglass resin.■Improved recoloringThe amount of resin that requires purging has been greatly reduced even when frequently needing to change colors as is the case of flexible production of a wide variety of products in small lots.
Stable accuracyPlasticization on a new melting theory
5 independent machine status signals are available for output. The signals are selectable from 25 items.●12.1-inch touch-panel adopted●Interface : Signal output for machine condition,
USB port, serial port and parallel port is equipped as standard.
●FA : Convenient connection to iii-system with Ethernet I/F.
●Three kind of languages are available with one-touch to switching.
(Japanese, English and Chinese as standard.)
N9 controller
■Comparison of amount of purged resin
100908070605040302010
0
Shot
SL screwGeneral screw
90 shot1880g
50 shot1017g
−56%
■Weight stability (2-sided molding, A and B) 16.516.416.316.216.116.015.915.815.715.615.5
1 5 10 15 20 25 30
A side B side
Mat
eria
l vol
ume (
g )
Shot No.
■Not using FFC(Unevenly filled)
■FFC(Evenly filled)
Loader
Cylinder
GS Valve
Screw
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6
seriesSR-D
SRH All electric horizontal injection rotary molding machine with vertical clamping system
Injection Module Clamp force Plasticizing unit Injection Speed Screw Diameter(mm)
C250 300mm/s 28, 32, 36SR100H(980kN)
N9 controller
Direct drive system
5 independent machine status signals are available for output. The signals are selectable from 25 items.●12.1-inch touch-panel adopted●Interface : Signal output for machine condition,
USB port, serial port and parallel port is equipped as standard.
●FA : Convenient connection to iii-system with Ethernet I/F.
●Three kind of languages are available with one-touch to switching.(Japanese, English and Chinese as standard.)
Improved operabilityA full open door ensures a wide work area and enables efficient operation. Moreover, the low bed (lowest table height of same class machines) enhances the safety of setup tasks.
Transparent cover for nozzle touch confirmationA horizontal rotary machine with vertical clamping system absolutely needs this transparent cover. Operators can visually confirm nozzle touching while molding.
A dedicated servo system has been incorporated into a direct drive motor of low inertia and high response, to make molding precision more stable. A direct drive system is adopted for injection, dosing and ejecting.
Higher level of mold protection
Improved clamping accuracy
Mold protection has been taken to a higher level with excellent control performance and a highly accurate clamping system . This enhances product quality and reduces mold damage even with insert molding for metal parts.
The table rotation mechanism works from a mechanical origin that ensures a 10 µm repeated stopping accuracy in table turning. It prevents wear in the mold guide pins and displacement when coupling to an insert feeder. Moreover, the table is rotated in a fast 1.2 sec, which helps to shorten production cycles.
Original form With high sensitivity mold protection
Without mold protection
Comparison of high sensitivity mold protection
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Algorism SoftwareServo-control system
Servo-drive mechanism
Ball screwHigh performance Screw assembly
DD motor
Sensor
Sensor
ISC (Intelligence Servo Control) provides ultimate molding stability.
A vertical mold clamping system has been incorporated into an all electric horizontal injection molding machine without sacrificing the intrinsic basic performance of high precision, high cycling and high injection performance of the base frame, to ensure users stable insert molding.
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Improved control unit The SV-M series adopts the N9 controller of the SE-DUZ series.5 independent machine status signals are available for output. The signals are selectable from 25 items.
●12.1-inch touch-panel adopted
●Interface : Signal output for machine condition, USB port, serial port and parallel port is equipped as standard.
●FA : Convenient connection to iii-system with Ethernet I/F.
●Three kind of languages are available with one-touch to switching.(Japanese, English and Chinese as standard.)
Improved injection performance
By incorporating a direct drive injection system and ISC (Intelligent Servo Control), two technologies that have already been proven with horizontal machines, the SV-M series has improved repeat stability, response, and position and pressure follow. Molding is performed to a higher degree of precision.
●Injection speedThe maximum injection speed has been greatly increased over earlier machines. And, response has been improved, therefore this machine provides everything needed to mold small and micro products.
Improved safety and operability
The opening has been enlarged and outfitted with a resin cover. Besides improving workability and visibility, it is easy to build into production lines.
Injection characteristics of the SV50M-C110 / C110HP
900
800
700
600
500
400
300
200
100
0
Inje
ctio
n sp
eed
(mm
/s)
Injection ModuleA wider variation of screw diameters are available than with earlier machines, making it possible to handle molded products of large shot volume.
Clamp force Plasticizing unit Injection Speed Screw Diameter(mm)
C30 500mm/s 14, 16, 18, 20
C32 500mm/s 18, 20, 22
C110 500mm/s 22, 25, 28
C110-HP 800mm/s 22, 25
SV18M(170kN)
SV50M(490kN)
●Direct drive system
SV50M-C110HP (800mm/s)
21ms
22.5msSV50M-C110 (500mm/s)
64ms
Conventional machine(300mm/s)
The dual saw blade-like mechanical stoppers (no adjustment required) are both safe and easy-to-use. (SV50M only)
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seriesSR-D
SVMThis machine adds good operability and space-saving design to the intrinsic basic performance of a fully electric horizontal machine via high precision, high cycling and high injection performance. Its authority is demonstrated well in compounded molding of hoops and other products, and molding of lenses.
All electric vertical molding machine with vertical clamping system
8
seriesSR-D
Vertical SRZ/SRH/SVMSV18M SV50M
Double toggle (Lower platen fixed) Double toggle (Lower platen fixed)Belt drive Belt drive170 {18} 490 {50}
260× 260 360× 360400× 560 505× 690
450 550200 250150 200250 300φ 60 φ 100
Electric (1 point) Electric (3 point)7.8 {0.8} 21 {2.2}
40 40Belt drive Belt drive
C30 C32 C110 C110-HPDirect drive Direct drive
S S S14 16 18 20 18 20 22 22 25 28 22 25
223 266 210 170 225 182 150 274 212 174 274 241{2280} {2713} {2144} {1736} {2294} {1855} {1529} {2800} {2170} {1780} {2800} {2458}
223 212 168 136 180 146 120 219 170 139 219 192{2280} {2170} {1715} {1388} {1835} {1488} {1223} {2240} {1736} {1424} {2240} {1966}
6.2 11 14 17 14 17 21 40 51 64 40 515.9 11 13 17 13 17 20 38 49 61 38 490.2 0.4 0.5 0.6 0.5 0.6 0.7 1.3 1.7 2.2 1.3 1.75.1 9.5 13 16 9 13 18 18 26 37 18 26
〔460〕 〔430〕 〔430〕 〔430〕 〔400〕 〔400〕 〔400〕 〔400〕 〔400〕 〔400〕 〔400〕 〔400〕77 101 127 157 127 157 190 190 245 308 304 39340 55 55 55 55 104 104
500 500 500 800460 430 400 400 400
4 4 5 5 52.1 2.5 2.5 2.9 3.2 3.5 3.9 3.9 4.3 4.8 3.9 4.3
3.9 {0.4} 7.8 {0.8} 7.8 {0.8}
1117× 1231 1210× 1812 1210× 18123019 3393 38591.7 2.6 2.8
Items Unit SR75Z SR100H●Clamp unitClamp force Double toggle (Lower platen fixed) Double toggle (Lower platen fixed)Clamp driving system Belt drive Belt driveClamp platens max. kN{tf} 730 {75} 980 {100}Mold size (Clearance between tie-bars) mm 420×420 435×435Table dimension (Lower platen dimensions) mm φ1220 φ1300Daylight mm 570 600Mold opening stroke mm 250 250Mold installation height min. mm 220 250 max. mm 320 350Locating ring diameter mm φ100Ejector type Electric (1 point) Electric (3 point)Ejector force kN{tf} 26 {2.7} 26 {2.7}Ejector stroke mm 60 60Ejector driving system Belt drive Direct drive●Injection unitPlasticizing unit C140 C250 C250Injection driving system Belt drive Direct driveScrew diameter S M M
mm 25 28 28 32 (36) 28 32 36Injection pressure max.【Note1, Note2】 MPa 274 218 284 217 171 284 217 171
{kgf/cm2} {2800} {2230} {2900} {2220} {1750} {2900} {2220] {1750}Hold pressure max.【Note1, Note2】 MPa 219 175 227 174 137 227 174 137
{kgf/cm2} {2240} {1784} {2320} {1776} {1400} {2320] {2776} {1400}Theoretical injection capacity cm3 51 64 86 113 143 86 113 143Max. injected mass〔GPPS〕 g 49 61 83 108 137 83 108 137
OZ 1.7 2.2 2.9 3.8 4.8 2.9 3.8 4.8Plasticizing rate max.〔GPPS〕【Note3】 kg/h 13 19 19 27 38 37 53 76
rpm 〔400〕 〔400〕 〔400〕 〔400〕 〔400〕 〔400〕 〔400〕 〔400〕Injection rate max. cm3/s 133 166 123 161 204 185 241 305Screw stroke mm 104 140 140Injection speed max. mm/s 270 200 300Screw speed max. rpm 400 400Number of temperature control zone 4 5 5Heater capacity【Note4】 kW 3.4 3.7 4.3 5.3 6.2 6.6 7.6 8.5Nozzle contact force kN{tf} 11 {1.2} 11 {1.2}●Machine dimension & massMachine dimension (L×W) mm 1544×2299 1544×2299 1540×4283Machine height (H)【Note4】 mm 3213 3268 3295 3385 3475 2003Machine mass t 3.9 4.0 5.3
Main specifications
Note1. The maximum injection pressure and hold pressure are calculated values, which are the outputs of the machine, but not the resin pressures.Note2. The maximum injection pressure and hold pressure are no pressures that can be generated continuously.Note3. The injection capacity is a value with the SD screw installed. (SRZ is a value with the SL screw installed.)Note4. Data in the list are base on machine with open exclusive screw assembly.Note5. The value in { } is given for reference.Note6. Specifications subject to change without notice for performance improvement.Note7. Screw in bracket ( ) refers to optional selection.Note8. The dimensions are Japanese specification.
◇ This series originally comply to safety standards of Japan, the US, in addition, also China GB22530 and KC mark.
9
SV18M SV50M
Double toggle (Lower platen fixed) Double toggle (Lower platen fixed)Belt drive Belt drive170 {18} 490 {50}
260× 260 360× 360400× 560 505× 690
450 550200 250150 200250 300φ 60 φ 100
Electric (1 point) Electric (3 point)7.8 {0.8} 21 {2.2}
40 40Belt drive Belt drive
C30 C32 C110 C110-HPDirect drive Direct drive
S S S14 16 18 20 18 20 22 22 25 28 22 25
223 266 210 170 225 182 150 274 212 174 274 241{2280} {2713} {2144} {1736} {2294} {1855} {1529} {2800} {2170} {1780} {2800} {2458}
223 212 168 136 180 146 120 219 170 139 219 192{2280} {2170} {1715} {1388} {1835} {1488} {1223} {2240} {1736} {1424} {2240} {1966}
6.2 11 14 17 14 17 21 40 51 64 40 515.9 11 13 17 13 17 20 38 49 61 38 490.2 0.4 0.5 0.6 0.5 0.6 0.7 1.3 1.7 2.2 1.3 1.75.1 9.5 13 16 9 13 18 18 26 37 18 26
〔460〕 〔430〕 〔430〕 〔430〕 〔400〕 〔400〕 〔400〕 〔400〕 〔400〕 〔400〕 〔400〕 〔400〕77 101 127 157 127 157 190 190 245 308 304 39340 55 55 55 55 104 104
500 500 500 800460 430 400 400 400
4 4 5 5 52.1 2.5 2.5 2.9 3.2 3.5 3.9 3.9 4.3 4.8 3.9 4.3
3.9 {0.4} 7.8 {0.8} 7.8 {0.8}
1117× 1231 1210× 1812 1210× 18123019 3393 38591.7 2.6 2.8
Items Unit SR75Z SR100H●Clamp unitClamp force Double toggle (Lower platen fixed) Double toggle (Lower platen fixed)Clamp driving system Belt drive Belt driveClamp platens max. kN{tf} 730 {75} 980 {100}Mold size (Clearance between tie-bars) mm 420×420 435×435Table dimension (Lower platen dimensions) mm φ1220 φ1300Daylight mm 570 600Mold opening stroke mm 250 250Mold installation height min. mm 220 250 max. mm 320 350Locating ring diameter mm φ100Ejector type Electric (1 point) Electric (3 point)Ejector force kN{tf} 26 {2.7} 26 {2.7}Ejector stroke mm 60 60Ejector driving system Belt drive Direct drive●Injection unitPlasticizing unit C140 C250 C250Injection driving system Belt drive Direct driveScrew diameter S M M
mm 25 28 28 32 (36) 28 32 36Injection pressure max.【Note1, Note2】 MPa 274 218 284 217 171 284 217 171
{kgf/cm2} {2800} {2230} {2900} {2220} {1750} {2900} {2220] {1750}Hold pressure max.【Note1, Note2】 MPa 219 175 227 174 137 227 174 137
{kgf/cm2} {2240} {1784} {2320} {1776} {1400} {2320] {2776} {1400}Theoretical injection capacity cm3 51 64 86 113 143 86 113 143Max. injected mass〔GPPS〕 g 49 61 83 108 137 83 108 137
OZ 1.7 2.2 2.9 3.8 4.8 2.9 3.8 4.8Plasticizing rate max.〔GPPS〕【Note3】 kg/h 13 19 19 27 38 37 53 76
rpm 〔400〕 〔400〕 〔400〕 〔400〕 〔400〕 〔400〕 〔400〕 〔400〕Injection rate max. cm3/s 133 166 123 161 204 185 241 305Screw stroke mm 104 140 140Injection speed max. mm/s 270 200 300Screw speed max. rpm 400 400Number of temperature control zone 4 5 5Heater capacity【Note4】 kW 3.4 3.7 4.3 5.3 6.2 6.6 7.6 8.5Nozzle contact force kN{tf} 11 {1.2} 11 {1.2}●Machine dimension & massMachine dimension (L×W) mm 1544×2299 1544×2299 1540×4283Machine height (H)【Note4】 mm 3213 3268 3295 3385 3475 2003Machine mass t 3.9 4.0 5.3
10
seriesSR-D
Vertical SRZ/SRH/SVMStandard EquipmentsPlasticizing & injection unit SRZ SRH SVM Clamp unit SRZ SRH SVM1 Screw assembly (open nozzle, Hard chromium plating) Note.1 ○ ○ 1 Programmed control of mold opening/closing speed (5-step/3-step) ○ ○ ○2 Programming control of injection ○ ○ ○ 2 Mold protection ○ ○ ○3 Programming control hold pressure ○ ○ ○ 3 Low pressure mold clamp ○ ○ ○4 Screw pull back (after holding pressure/after screw rotating) ○ ○ ○ 4 Temporary stop of mold opening/closing ○ ○ ○5 Screw position digital indicator (0.01mm) ○ ○ ○ 5 Remote control of clamp force ○ ○ ○6 Injection start delay timer ○ ○ ○ 6 Remote control of mold space ○ ○ ○7 V-P switchover controller (pressure, position) ○ ○ ○ 7 Ejector (with selective multi-functions & return check) ○ ○ ○8 Injection start delay timer ○ ○ ○ 8 Ejector protrusion delay timer ○ ○ ○
9 Automatic purging program Interlock attaching(Select between nozzle touch and plasticizing unit withdraw limit) ○ ○ ○
9 Ejector remote control (speed, stroke and pressure) ○ ○ ○10 Ejector 2-speed control ○ ○ ○
10 PID temperature control ○ ○ ○ 11 Ejector protrusion holding device ○ ○ ○11 Zone 1 high capacity heater ☆ ○ ○ 12 Interlock for ejector (In manual operation, only the mold open limit is available) — — ○12 2-modes temperature control (production/standby) ○ ○ ○ 13 Ejector protrusion during mold opening — — ○13 Cold screw startup protection (Interlock variable timer attaching) ○ ○ ○ 14 Ejector protrusion during mold closing — — ○14 Injection unit retraction delay selector (with delay timer) ○ ○ ○ 15 Ejector plate retun signal (Input signal for molding machine) Connecting by metal concent ☆ ☆ ○15 Sprue break stroke remote setting (Detection of nozzle touch, Moving time) ○ ○ ○ 16 Mold close and mold opening signals (Spear control signal) No-voltage dry contact ○ ○ ○16 Screw speed digital indicator ○ ○ ○ 17 Valve gate drive circuit (control circuit only) ○ ○ ○17 Remaining cooling timer indicator ○ ○ ○ 18 Standby mode for mold mounting (low mold closing/opening speed) ○ ○ ○18 Plasticizing start delay timer ○ ○ ○ 19 Safety doors with clear PMMA windows Note.2 Note.2 ○19 Injection/Holding response 10-mode ○ ○ ○ 20 Emergency stop switch (on both sides) ○ ○ ○20 Hole pressure speed setting ○ ○ ○ 21 Safety doors (interlocked electrically/mechanically) Note.2 Note.2 ○21 Pull back delay control ○ ○ ○ 22 Mold op/cl selection low vibration or high speed mode ○ ○ ○22 Flash Speed Mode — ○ ○ 23 Multi-toggles ○ ○ ○23 Flash control ○ — — Monitor unit SRZ SRH SVM24 Synchro-plast control ○ ○ ○ 1 Actual operating values indicator ○ ○ ○25 SK-control ○ ○ ○ 2 Heater band burnout monitor ○ ○ ○26 Temperature controlier for nozzle ○ ○ ○ 3 Auxiliary facility monitor (1ch) ○ ○ ○27 Stepped heat-up operation ○ ○ ○ 4 Alarm monitor (6 items) ○ ○ ○28 Water cooling jacket temperature control device ○ ○ ○ 5 Automatic setting of monitor high/low value ○ ○ ○29 Mold open operation during plasticizing (needle nozzle drive control) ○ ○ ○ 6 Abnormal history (item and time) ○ ○ ○30 Multi-step filling pressure control ○ ○ ○ 7 Product quality monitor ○ ○ ○31 Resin staying protection ○ ○ ○ 8 Statistics product quality control (Actual value control, Quality transition graph) ○ ○ ○32 Manual one-touch plasticizing ○ ○ ○ 9 Production control ○ ○ ○33 Purged resin tray and protective mechanism ☆ ○ ○ 10 Automatic starting system (heater + external output signal) ○ ○ ○Control unit SRZ SRH SVM 11 Cylinder heater temperature monitor (all zones) ○ ○ ○1 12.1 inch TFT Color LCD screen ○ ○ ○ 12 Self-diagnosis ○ ○ ○2 Input setting device : Sheet-key and touch panel ○ ○ ○ 13 Audible alarm ○ ○ ○3 Internal memory of mold conditions (200 conditions) ○ ○ ○ 14 Shot counter ○ ○ ○4 Operation guide for beginners ○ ○ ○ 15 Molding cycle time monitor (attended/unattended selection) ○ ○ ○5 Production guide for beginners ○ ○ ○ 16 Total production control circuit ○ ○ ○6 Molding profiles display functions (mold profiles storage, cursor, display and so on) ○ ○ ○ 17 All-in-one setting screen ○ ○ ○7 Screen hard copy ○ ○ ○ 18 Monitor setting fail protection ○ ○ ○8 Printer connection circuit ○ ○ ○ Miscellaneous SRZ SRH SVM9 Take-out robot connection circuit ○ ○ ○ 1 Automatic centralized greasing device* ○ ○ ○10 Three languages screen changeover (Japanese/English/Chinese) ○ ○ ○ 2 2-Lines closed circuit cooling water piping connection (with flow detector, stop valve) ○ ○ ○11 Operation guide for maintenannce ○ ○ ○ 3 Standard spare parts (touchup paint, fuse) ○ ○ ○12 Automatic starting system (heater warming, heater start, machine stop) ○ ○ ○13 Molding process indication ○ ○ ○ *There are manual greasing points also.14 SSR control circuit for heater bands ○ ○ ○
Note 1 The wear and corrosion resistant SL Screw is a standard specification of the SR-Z series.
Note 2 The SR-Z and SR-H series are equipped with a safety light curtain for the clamping system on the operating side.
15 Input expressed in industrial units of velocity, position, pressure & screw revolution ○ ○ ○16 Signal output for machine condition (5ch) ○ ○ ○17 USB connection circuit (printer, memory) ○ ○ ○18 PC connection circuit (RS232C) ○ ○ ○19 Molding condition protection ○ ○ ○ ○:Standard Equipments ☆:Optional Equipments —:Cannot be selected20 Alarm sequence selection ○ ○ ○21 Initial rejection + short stop rejection ○ ○ ○
11
Optional EquipmentsPlasticizing selection SRZ SRH SVM Control & monitor unit SRZ SRH SVM1 Hard chromium plating screw assembly (unavailable for C32) — ☆ ☆ 1 Monitor (leak circuit breaker : up to 425V) ☆ ☆ ☆2 Wear & corrosion resistant screw assemblyⅡ &Ⅲ (C30:onlyⅡ ) — ☆ ☆ 2 Monitor (mold temperature) ☆ ☆ ☆3 High-temperature screw assembly (Max. temp. 450℃ ) — ☆ ☆ 3 Auxiliary facility monitor (STD.+2ch) ☆ ☆ ☆4 SF screw assembly — ☆ ☆ 4 Analog circuit output for molding profile ☆ ☆ ☆5 Needle valve nozzle (pneumatic nozzle actuating cylinder) ☆ ☆ ☆ 5 Production control ☆ ☆ ☆6 FTCⅠnozzle (C30), FTCⅡnozzle (unavailable for C32) ☆ ☆ ☆ 6 Mold temp. controller ☆ ☆ ☆7 High capacity heater ☆ ☆ ☆ 7 Automatic starting system (heater,water supply, external output signal) ☆ ☆ ☆Injection selection SRZ SRH SVM 8 Automatic starting system (heater,water supply, auxiliary equipment, external output signal) ☆ ☆ ☆1 Resin temperature finder (Only for needle type with thermocouple) ☆ ☆ ☆ 9 evolving alarm lamp ☆ ☆ ☆2 Standard type hopper ☆ ☆ ☆ 10 Multi fanction 3 colors LED alarm lamp ☆ ☆ ☆3 V/P switchover by mold cavity pressure ☆ ☆ ☆ 11 Electric power supply socket ☆ ☆ ☆4 Needle valve nozzle drive circuit (pneumatic cylinder) ☆ ☆ ☆ 12 Electric power supply socket for tools (with transformer) ☆ ☆ ☆5 FTC nozzle electric control circuit ☆ ☆ ☆ 13 Lock-up key-switch for data input ☆ ☆ ☆6 High temperature heater control circuit (Max. temp. 499℃ ) — ☆ ☆ 14 iii-System Standard Edition ☆ ☆ ☆7 Hopper shutter device ☆ ☆ ☆ 15 Cooling water line stop valve and filter ☆ ☆ ☆Clamp Unit SRZ SRH SVM 16 Flow detector & stop valve (for 2-lines closed circuit cooling water piping connection) ☆ ☆ ☆1 Upper ejector (air driven) ☆ — Note.1 17 Motion ☆ ☆ ☆2 Upper ejector (HST) Only for SV50M — — ☆ Spare parts & accessories SRZ SRH SVM3 SV18M mold exchanging table / SV50M mold exchanging preroller — — ☆ 1 Mechanical spare parts A (lubrication parts) ☆ ☆ ☆4 Heat insulating plate ☆ ☆ ☆ 2 Electric spare parts A (thermocouples) ☆ ☆ ☆5 Hoop feeder connection circuit — — ☆ 3 Spare parts for export. (Encorder,Limit switch, and Inducjive proximity sensors) ☆ ☆ ☆6 Insert device connection circuit ☆ ☆ ☆ 4 Leveling pads (for one machine) ☆ ☆ ☆
5 Anchor bolts (for one machine) ☆ ☆ ☆
Note 1 The upper-side (pneumatic) ejector of the SV-M series is equipped only with the SV18M.
6 JIG for machine lifting ☆ ☆ ☆7 Tools A ☆ ☆ ☆8 Grease cartridge (Luber 700cc×6pcs/set) ☆ ☆ ☆
* The specifications may be subject to change for performance improvement without notice.* The export or carrying to overseas of this product shall be subject to the governmental
authorization by the Government of Japan under the Foreign Exchange and Foreign Trade Control Law.
Platens (Clamp Dimension)
Dimension & Foundation Plan
Operation side
2005
810
140
1300
772 772
715715738
Frame upper surface
F.L.
Level pad
MAX
.A
840 61575
Day
light:
570
39
Control box upper surface
MIN
.B
950
Prot
rusi
on :4
5
MIN
. Mol
d sp
ace:
220
615 84075
MAX
. Mol
d sp
ace:
320
Table upper surface
2299
1055890 1078
667
360182
2155100
35850255360
388
388
550
300
Ope
ning
sp
ace:
500
Ope
ning
sp
ace:
375
300
315
6044
060
4-M10 Screw, depth12
2×4-M16Screw, depth20
Light curtain
Switch BOX
Switch BOX
Control BOX unit
Control box upper surfaceNozzle Table
Frame upper surfaceEjector
Left side
MIN
.306
0
φ74
DrainRc1/2 FL. + *289 Power supply
FL.+*115IV cable:MIN.38mm2
Rc1/4 FL. + *199
1700
1855200 (200)
200
45
696.
5
840 615
44.5
1300
602
555 562
110
Cooling water jacket
Compressed air supply
Rc1/2 FL. + *347Supply
C250 45
C140 30
OA2528
2832
36
NR
2528
28
32
A
321332683323337832953385343534753525
B
260826632718277326902780283028702920
CInjection
unitScrew diameter/type
SL
B
A
C
φ100H7
320
220
Mol
d op
enni
ng s
troke:2
5022
0 3
20
Day
lighe:5
7014
0
Moving platen
Turn table
Mol
d sp
ace:
~
A~
B~
420
420
360360350250
150
450
400
350
300
250
200
200
1220
2×36-M16 Screw, depth27
2×4-M8 Screw, depth16
1240
Maintenance cover
Mol
d si
ze
Mold size
D~
250
300
350
400
450
150200250350
182360
300
776
36-M16 Screw, depth32
4-M8 Screw, depth14
M12 Screw, depth22
Detail of lower ejector (Standard equipment)60
The standard specification of the lower ejector is to eject in 1 point at the center. (Ejection in 3 points is available as an option.)
(2 places)Ejector (upper):Opetional equipmentEj
ecto
r st
artin
g po
int:1
41St
roke:4
2
2×2-φ12H7Depth20
D
φ25
φ20
℄ ℄
C~(Mold Mounting Diagrams comply with JIS B 6701.)
The following drawing’s dimensions are Japanese specification.
SR75Z
seriesSR-D
SRZ
12
All-electric driven vertical-rotary table-type molding machine
Platens (Clamp Dimension)
Dimension & Foundation Plan
C250
SR100H Hopper mounting surface
Injection stroke
42
1404
115
1245
1865
14501570100 8804119
1045
Day
light:
600
2000
2003
1060 1465A
1477
1563B
1038
400143
Mol
d si
ze
Mol
d op
enni
ng s
troke
Mol
d sp
ace:
250~
350
250
350250200
450
350
250
150 4260
φ20
250
350
450
200250350
150
450
550
∅85
Day
light:
600
25035
0
380380
150
435
∅13
00
435
150200
150
200
150
145
200
200±003φ25 f725
MIN120
Mechanical stopper
880
702
1404
38
770
770
38
880
640
100 1570 145018
5
14501570
910
120
147 45155
250
254
Turn plate:φ56
4-M8 Screw, depth16
4-M8 Screw, depth16
40-M16 Screw, depth32
2×4-M8 Screw, depth16
2×40-M16 Screw, depth27
2×2-φ12H7 Depth20
80
80
DrainRc1/2FL.+※287
Air supplyRc3/8FL.+※790
SupplyRc1/2FL.+※287Cooling water jacket
Cooling water jacket:φ49
A
B
A
A
B~
B
Screw / Type A B Max. over all length OA OR NR 28 744 595 28 794 645 32 834 685 C250 32 28 884 735 4283 36 924 775 36 32 974 825 36 1064 915 4312OA : Open exclusive typeOR : Open type(Open and Needle valve changeable type)NR : Needle valve changeable type (Open and Needle valve changeable type)
B
A
The following drawing’s dimensions are Japanese specification.
Plasticizingunit
Power supplyIV cable 60mm2 or more
Moving platen
Turn table
3 ejector rods are attached
Mold center
Standard ejection point is 3 points.
Detail of lower ejector (Standard equipment)
Mold size
(Mold Mounting Diagrams comply with JIS B 6701.)
SR100H
seriesSR-D
SRH
13
All electric horizontal injection rotary molding machine with vertical clamping system
Platens (Clamp Dimension) Operation side260
Stro
ke:4
0
350
300
100
250
150200
300
150
Day
light:
450
φ44255
175 150
350
100
350
250
200
560
150
260
400
150
391 φ
44
MAX
. 250
MIN
. 150
200
3140045
100
150
200
350
250
300
40
16
30 φ60H7
205
200
100150200250300350
48-M12 Screw, depth24
48-M12 Screw, depth24
4-M6 Screw, depth12
6-φ10H7 Reamer depth15
B~
B
A~
A
M8 Screw, depth17
Machine Dimensions
Installation Diagrams
SV18M
330
900
200
1300
4007202001120
57
52.597.5
48.5
460
40
4009 430 600 180
1231
39
320
870
1130
183 358.5370 625435 620
1062
2375
3019
3990
0D
aylig
ht:45
0C
B
(534)
442 787
625
436
1061
MAX
:250
358.5 183570 330
1117
Noz
zle
proj
ectio
n:30
Noz
zle
proj
ectio
n:30
B
MIN
:150
900
39A
Power supplyFL.+※118IV cable MIN.14mm2
30
MAX
.300
MIN
.200
373
φ25φ46H7
φ100H7
200
200
200275 275
200
360
φ53
505
250
690
360 φ53
150
250
350
450
150250350450550
252.
525
9
300135130 252.5 247.5
150
250
350
450
150250350450
Stro
ke:4
0
Mol
d op
enin
g st
roke
:250
Day
light:
550
3-φ12H7 Reamer depth20
4-φ12H7Reamer depth20
Operation side
B~
B
A~
A
Mol
d sp
ace
M16 Screw, depth32
52-M16 Screw, depth32
44-M16 Screw, depth32
注1.
(Mold Mounting Diagrams comply with JIS B 6701.)Platens (Clamp Dimension)(Mold Mounting Diagrams comply with JIS B 6701.)
C32
C110
C110HP
OA1820222225282225
OR
1820
2225
NR
18
22
A
570625680680735790680735
B
26482703275831143169322431143169
C
32833338339337493804385937493804
Injection unitScrew/Type
1139
567395
412
Disc
harg
e ar
ea:5
00
950
181211021237575
Day
light
:550
1090
465 637
968
Safe
ty d
oor:1
035
2500
MMC unit
520 1050550 450 550
1625
3950
063
9
Discharge area:643525
120°
6855521210
587
1056
Safety door opening position:657
Safe
ty d
oor
open
ing
posi
tion:
640
SV50M
Installation Diagram
38
66039845
447(450)
596
584
550
415
1002
200
1402
962
5501000200
2000
DrainRc1/2FL.+※284SupplyRc1/2FL.+※226
Cooling water jacket Compressor air supply
Power supplyFL.+※172IV cable MIN.38mm2
φ10FL.+※1280
Discharge area:235 Discharge area:335
Back
ward
limit:
C
161210
415587
583.5
412
Dis
char
ge a
rea :
500
3207
39
Noz
zle
proj
ectio
n:30
Inje
ctio
n di
spla
cem
ent s
troke
:285
AM
old
spac
e M
IN:2
00 M
AX:3
0010
90
465637921102
Discharge area:335 Discharge area:235
Forw
ard
limit:
B
SV18M SV50M
Nozzle type Screw dia. (mm) A B C
φ18 Needle type φ16 2480 621 200
φ14 2393 534 287 φ20 2470 611 210 Open type φ18 φ16 2420 561 260
φ14 2365 506 315 φ20 2509 650 210 FTC Nozzle φ18 φ16 2459 600 260
φ14 2404 545 315
Mol
d sp
ace
DrainRc1/2FL.+※195
SupplyRc1/2FL.+※242
Cooling water jacket M
old
spac
eM
old
open
ing
stro
ke
Ejector
Moving platen
Stationary platenExtension rod (option)
Mechanical stopper
Operation side
Second mechanical stopper
Note : Standard ejection point is center only.(3 or 5 points ejection is optional equipment)
The following drawing’s dimensions are Japanese specification.
Machine DimensionsThe following drawing’s dimensions are Japanese specification.
The figure marked with an asterisk (*) shows the case of using no leveling pad. The figure marked with an asterisk (*) shows the case of using no leveling pad.
OA:Open exclusive typeOR:Open typeNR:Needle valve changeable type
Control box unit
Stationary platen surface
Ejector
Moving platen
Stationary platen
Mechanical stopper
Mechanical stopper
Note1. Three ejector rods equiped. Note2. Upper side ejector (option) position.
Operation side
Note2.
seriesSR-D
SVM
14
All electric vertical molding machine with vertical clamping system
Platens (Clamp Dimension) Operation side260
Stro
ke:4
0
350
300
100
250
150200
300
150
Day
light :
450
φ44255
175 150
350
100
350
250
200
560
150
260
400
150
391 φ
44
MAX
. 250
MIN
. 150
200
3140045
100
150
200
350
250
300
40
16
30 φ60H7
205
200
100150200250300350
48-M12 Screw, depth24
48-M12 Screw, depth24
4-M6 Screw, depth12
6-φ10H7 Reamer depth15
B~
B
A~
A
M8 Screw, depth17
Machine Dimensions
Installation Diagrams
SV18M
330
900
200
1300
4007202001120
57
52.597.5
48.5
460
40
4009 430 600 180
1231
39
320
870
1130
183 358.5370 625435 620
1062
2375
3019
3990
0D
aylig
ht:45
0C
B
(534)
442 787
625
436
1061
MAX
:250
358.5 183570 330
1117
Noz
zle
proj
ectio
n:30
Noz
zle
proj
ectio
n:30
B
MIN
:150
900
39A
Power supplyFL.+※118IV cable MIN.14mm2
30
MAX
.300
MIN
.200
373
φ25φ46H7
φ100H7
200
200
200275 275
200
360
φ53
505
250
690
360 φ53
150
250
350
450
150250350450550
252.
525
9
300135130 252.5 247.5
150
250
350
450
150250350450
Stro
ke:4
0
Mol
d op
enin
g st
roke
:250
Day
light:
550
3-φ12H7 Reamer depth20
4-φ12H7Reamer depth20
Operation side
B~
B
A~
A
Mol
d sp
ace
M16 Screw, depth32
52-M16 Screw, depth32
44-M16 Screw, depth32
注1.
(Mold Mounting Diagrams comply with JIS B 6701.)Platens (Clamp Dimension)(Mold Mounting Diagrams comply with JIS B 6701.)
C32
C110
C110HP
OA1820222225282225
OR
1820
2225
NR
18
22
A
570625680680735790680735
B
26482703275831143169322431143169
C
32833338339337493804385937493804
Injection unitScrew/Type
1139
567395
412
Disc
harg
e ar
ea:5
00
950
181211021237575
Day
light
:550
1090
465 637
968
Safe
ty d
oor:1
035
2500
MMC unit
520 1050550 450 550
1625
3950
063
9
Discharge area:643525
120°
6855521210
587
1056
Safety door opening position:657
Safe
ty d
oor
open
ing
posi
tion:
640
SV50M
Installation Diagram
38
66039845
447(450)
596
584
550
415
1002
200
1402
962
5501000200
2000
DrainRc1/2FL.+※284SupplyRc1/2FL.+※226
Cooling water jacket Compressor air supply
Power supplyFL.+※172IV cable MIN.38mm2
φ10FL.+※1280
Discharge area:235 Discharge area:335
Back
ward
limit:
C
161210
415587
583.5
412
Dis
char
ge a
rea :
500
3207
39
Noz
zle
proj
ectio
n:30
Inje
ctio
n di
spla
cem
ent s
troke
:285
AM
old
spac
e M
IN:2
00 M
AX:3
0010
90
465637921102
Discharge area:335 Discharge area:235
Forw
ard
limit:
BSV18M SV50M
Nozzle type Screw dia. (mm) A B C
φ18 Needle type φ16 2480 621 200
φ14 2393 534 287 φ20 2470 611 210 Open type φ18 φ16 2420 561 260
φ14 2365 506 315 φ20 2509 650 210 FTC Nozzle φ18 φ16 2459 600 260
φ14 2404 545 315
Mol
d sp
ace
DrainRc1/2FL.+※195
SupplyRc1/2FL.+※242
Cooling water jacket
Mol
d sp
ace
Mol
d op
enin
g st
roke
Ejector
Moving platen
Stationary platenExtension rod (option)
Mechanical stopper
Operation side
Second mechanical stopper
Note : Standard ejection point is center only.(3 or 5 points ejection is optional equipment)
The following drawing’s dimensions are Japanese specification.
Machine DimensionsThe following drawing’s dimensions are Japanese specification.
The figure marked with an asterisk (*) shows the case of using no leveling pad. The figure marked with an asterisk (*) shows the case of using no leveling pad.
OA:Open exclusive typeOR:Open typeNR:Needle valve changeable type
Control box unit
Stationary platen surface
Ejector
Moving platen
Stationary platen
Mechanical stopper
Mechanical stopper
Note1. Three ejector rods equiped. Note2. Upper side ejector (option) position.
Operation side
Note2.
15
B040-E/01-1209
PLASTICS MACHINERY DIVISION
TOKYO
ATLANTATAIWANSHANGHAI
KOREA
INDIA
HONG KONG
SUZHOU
PHILIPPINES
SINGAPORE
THAILAND
MALAYSIAPENANG
INDONESIA
MEXICO
DALIANTIANJIN
VIETNAM
GERMANY
DONGGUAN
BRAZIL
URL http://www.shi.co.jp/plastics
Sumitomo Global Web
JAPAN Sumitomo Heavy Industries, Ltd. Sales Department 1-1, Osaki 2-chome, Shinagawa-ku, Tokyo,141-6025, Japan Tel:+81-3-6737-2576 Fax:+81-3-6866-5176 Sumitomo Heavy Industries, Ltd. Chiba Works 731-1, Naganumahara, Inage-ku, Chiba-City, 263-0001, Japan Tel:+81-43-420-1401 Fax:+81-43-420-1553U.S.A. Sumitomo (SHI) Plastics Machinery (America) LLC 1266 Oakbrook Drive, Norcross, Georgia 30093 U.S.A. Tel:+1-770-447-5430 Fax:+1-770-441-9168MEXICO SHI Plastics Machinery de Mexico, S.A. DE. C.V. Rio Missouri 400 ote Col. Del Valle, San Pedro Garza Garcia, Nuevo Leon, Mexico C.P. 66220 Tel:+52-81 83-56-17-14, 20, 26 Fax:+52-81-83-56-17-10SHANGHAI SHI Plastics Machinery (Shanghai) Ltd. 11F SMEG Plaza, No.1386 Hong Qiao Road ,Chang Ning District, Shanghai 200336 Tel:+86-21-3462-7556 Fax:+86-21-3462-7655DALIAN SHI Plastics Machinery (Shanghai) Ltd. Dalian Office Room7, Floor 12B, Fuyou Building, No.9, Huanghai Xi No.6 Road, Dalian Development Zone, 116600, China. Tel:+86-411-8764-8052 Fax:+86-411-8764-8053TIANJIN SHI Plastics Machinery (Shanghai) Ltd. Tianjin Office Room 603, Henghua Building Ⅱ, No.501 Dagu Nan Road, Tianjin, 300202 China Tel:+86-22-5819-6378 Fax:+86-22-5819-6379SUZHOU SHI Plastics Machinery (Shanghai) Ltd. Suzhou Office Room 308, Tower C Innovation Center Building No.117, Zhujiang Road New District, Suzhou City, Jiangsu Prov. 215011 China Tel:+86-512-6632-1760 Fax:+86-512-6632-1770 HONG KONG SHI Plastics Machinery (Hong Kong) Ltd. Room 601, Telford House, 12-16 Wang Hoi Road, Kowloon Bay Tel:+852-2750-6630 Fax:+852-2759-0008DONGGUAN Dongguan SHI Plastics Machinery Co.,Ltd. No.5,Xinkang Rd.,Jiangbei The 3rd Industry Zone, Wusha, Changan Town, Dongguan City, Guangdong Prov., 523859 China. Tel:+86-769-8533-6071 Fax:+86-769-8554-9091KOREA SHI Plastics Machinery (Korea) Co.,Ltd. #203/203-2, Jeiplatz, 459-11, Gasan-dong, Geumcheon-gu, Seoul, 153-792, Korea Tel:+82-2-757-8656 Fax:+82-2-757-8659
TAIWAN SHI Plastics Machinery (Taiwan) Inc. 6F., No.33, Dexing W. Rd., Shilin Dist., Taipei 111, Taiwan Tel:+886-2-2831-4500 Fax:+886-2-2831-4483PHILIPPINES SHI Plastics Machinery (Phils) Inc. Mezzanine Floor, Dasman Bldg., 1680 Evangelista corner Hen. Del Pilar Street, Bangkal, Makati City Philippines Tel:+63-2-844-0632, 845-0877 Fax:+63-2-886-4670MALAYSIA SHI Plastics Machinery (Malaysia) SDN BHD Lot AG 16,17&18, Pj Industrial Park, Jalan Kemajuan, Section 13, 46200 Petaling Jaya, Selangor, D.E. Malaysia Tel:+60-3-7958-2079, 2081 Fax:+60-3-7958-2084SINGAPORE S.H.I. Plastics Machinery (S) Pte., Ltd. 67 Ayer Rajah Crescent #01-15 To 20 Singapore 139950 Tel:+65-6779-7544 Fax:+65-6777-9211VIETNAM S.H.I. Plastics Machinery (Vietnam) Ltd. 14Thuy Khue Str, TayHo Dist, Hanoi, Vietnam Tel:+84-4-3728-0105 Fax:+84-4-3728-0106INDONESIA PT. SHI Plastics Machinery (Indonesia) Gedung Gajah, Blok Ao, JL. Prof. Dr. Saharjo No.111, Tebet, Jakarta 12810 Tel:+62-21-829-3872, 3873 Fax:+62-21-828-1645THAILAND SHI Plastics Machinery (Thailand) Ltd. No.317 Unit D, Bangna-Trad Road KM.1, Kwaeng Bangna, Khet Bangna, Bangkok 10260 Thailand Tel:+66-2-747-4053~56 Fax:+66-2-747-4081INDIA SHI Plastics Machinery (India) Private Ltd. Unit No.12A&12B, JMD Galleria, Sohna Road, Gurgaon, Haryana-122001 Tel:+91-0124-2217056,64 Fax:+91-0124-2218076GERMANY Sumitomo (SHI) Demag Plastics Machinery GmbH Altdorfer Str. 15 90571 Schwaig, Germany Tel:+49-911-50-61-0 Fax:+49-911-50-61-265BRAZIL Sumitomo (SHI) Demag do Brasil Comercio de Máquinas para Plásticos Ltda. Av. Ceci, 608 - Galpao B11 Tambore 06460-120 Barueri SP Brazil Tel:+55-11-4195-4112 Fax:+55-11-4195-4113
Sumitomo Heavy Industries,Ltd.Chiba Works
Tokyo Bay
Airport
Narita
Inage
Tokyo
Chiba
(We have achieved ISO 14001 at Chiba Works)
ISO 1400199ER・0020