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All business No bullsh*t TRADE MANUAL

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Page 1: All business No bullsh*t - Downee … · TROUBLESHOOTING: Call us on our Tech Support line 1800 241 733 Look for the video of this manual on the Rodman area on our website. ... BEFORE

All businessNo bullsh*t

All b

usi

nes

sN

o b

ullsh

*t

TRADE MANUAL

Page 2: All business No bullsh*t - Downee … · TROUBLESHOOTING: Call us on our Tech Support line 1800 241 733 Look for the video of this manual on the Rodman area on our website. ... BEFORE

INDEX Gates

MotorMount

GateAngle

HangingtheMotor

GateBrackets Wiring

ControlBox

Programming

CustomisedSettings

ConnecttheRemote

Accessories-WiringDiagram

Photocells

2. 21. 2

PAGESTEP

3. 34. 4

4567891011

5.6.7.8.9.10.11.12.

WELCOME!Fedupwithalltheflufffoundinmanufacturer’sinstructions?ThebackboneofShortCutsmanualsisshortandsnappyinfotogetthebestresultsfast.

Producedin-housebytheteamatDownee,ShortCutmanualsarecreatedusingplainEnglishandourownreal-worldinstallexperiences.We’vechoppedoffthefatleavingonlythemeatybitsyouneedtogetagatesystemrockinginrecordtime.

Don’tfeellikereading?Noworries!VideoversionsofShortCutmanualsareintheTechAreapageforthismotoronourwebsite.

TROUBLESHOOTING: CallusonourTechSupportline1800 241 733

LookforthevideoofthismanualontheRodmanareaonourwebsite

Page 3: All business No bullsh*t - Downee … · TROUBLESHOOTING: Call us on our Tech Support line 1800 241 733 Look for the video of this manual on the Rodman area on our website. ... BEFORE

Asabove+ExternalTransformer

RODMAN KITS

SP START KIT

-Motor/s-ControlBox(Controller&receiver)-Remote(Two)-MountBrackets(Two)

KIT INCLUDES

Asabove+ExternalTransformer

-Motor/s-ControlBox(Controller&receiver)-Remote(Four)-MountBrackets-ReflectiveSensors(Two)

SP PRO KIT

Thesekitsincludetheminimumpartstogetahighperformingswinggateautomationsetup.

START KITFormoreadvancedinstallations,theProKitincludestwoextraremotesandapairofreflectivesensorspre-wiredtothecontroller.

PRO KIT

KIT INCLUDES

1

BEFORE YOU GO ON SITEBEFORE YOU GO ON SITETOOLS TO GET THE JOB DONE

-2-CoreCable+Earth1.5mm²Flexiblecable-14GTekScrews(x50)or25mmM10Bolts(Optionaltosecurebrackets)-FlexibleConduit-5mmMasonaryTappersorGreenPlugs

EXTRA MATERIALS NEEDED

-Screwdrivers(includingsmallflat-bladeforwireconnections)-Pliers-StanleyKnife-HammerDrill-SpiritLevel-SocketsSet-5mmMasonaryDrillBit-M10Tap

Page 4: All business No bullsh*t - Downee … · TROUBLESHOOTING: Call us on our Tech Support line 1800 241 733 Look for the video of this manual on the Rodman area on our website. ... BEFORE

GATESCheckgatesareinexcellentoperatingcondition.Gatesinpooroperationwillgiveyoutroubleandprematurelywearoutanautomationsystem.

2

65mm

65mm0mm 120-260mm

Holdthemotorinthepositionitwillsitonthegate.

Markthegatewherethemotorsitsontopof thegatebracket(right).

Withaspiritlevel,markalevellineacrosstothegatepost. Placeanothermark65mmaboveit.Thisisthecentrelineforthemotor mountbracket(below).Markthegatepost120&260mmfromthecentre ofthehinge.

2.1.

3.

Nowyou’vegotthemountposition,placeatekscrewintothemotor mountbracket.Grabthespiritleveltogetitstraightbeforethesecond tekscrewgoesin.

4.

TIPS1.2.

Ifpossiblemountthemotorhalfwayupthegate.

Whensettingupamotor’spositionusethespiritleveloneverything!

MOTOR MOUNT MotorMountBracket

GateBracket

Page 5: All business No bullsh*t - Downee … · TROUBLESHOOTING: Call us on our Tech Support line 1800 241 733 Look for the video of this manual on the Rodman area on our website. ... BEFORE

GATE ANGLE

ChecktheB-distance.Playaroundwithdifferentholestoget measurementscloseaspossible.1.

3

TIPKeeptheA&Bdistanceclosetothesame.Between120-260mm.

Grey Columns

120 140 160 180 200 220 240 260100 117°

120 114°

140 111°

160 109°

180 107°

200 105°

220 103°

240 102°

B

A

98° 560

96° 576

94° 592

93° 609

91° 626

91° 644

106° 578

103° 592

100° 607

98° 622

97° 639

96° 656

95° 673

94° 691

112° 597

109° 609

106° 622

104° 637

102° 652

100° 668

99° 685

98° 702

122° 634

119° 644

116° 656

113° 668

111° 682

109° 696

107°

100° 713

711

126°

123°

120°

117°

115°

107°

100°

95°

129°

126°

119°

112°

106°

101°

96°

91°

121°

116°

110°

106°

101°

96°

92°

660

660

660

660

659

657

656

672

680

680

680

679

677

676

673

653

663

673

685

698

697

696

693

615

626

639

652

667

682

698

714

Open Gate AngleLight Grey Columns

A

BMotor pivot options

Hinge pivot point

C

C

A

BHingepivotpoint

Motorpivot

=120-260mm

=120-260mm

Page 6: All business No bullsh*t - Downee … · TROUBLESHOOTING: Call us on our Tech Support line 1800 241 733 Look for the video of this manual on the Rodman area on our website. ... BEFORE

4

HANGING THE MOTOR Unlockthemotorusingthekey.

Removethecoverofftheworm drive-undothetwophillipshead screwsunderthecover(right). Spinthebrassspindleto50mm fromtheend.Ifyouhaveendstops placethemontothewormthreadnow. BoltthemotorontheMotorMountBracketintheroundholeselectedto gettheA-Distance.Tightennylonlocknut&backoffhalfaturn.

1.2.

3.

TIP Groundstopsfortheclosedpositionkeepthegatespositionedtogetherwhenclosedandreducetheriskofmotordamage.

Placespiritlevelonthewormshaft-markupthegatemount bracketposition.WhenthefirstTekscrewisindropthespirit levelonthebracket.

Movethegateuntilthemotor’sspindledropsintothegatebracket. Bolttheshafttothebracket.Dropyourspiritlevelontheshaft tocheckit’slevel.

Open&closethegatebyhandtocheckitslidessmoothly.

2.

1.

3.

GATE BRACKET

Page 7: All business No bullsh*t - Downee … · TROUBLESHOOTING: Call us on our Tech Support line 1800 241 733 Look for the video of this manual on the Rodman area on our website. ... BEFORE

WIRING LAYOUT

24V24VmodelshavetransformersinsidetheControlBox(E)withapowercablethatconnectstothemainspowerpointatthegate.

EXTERNAL TRANSFORMER (SP KIT)Mounttheexternaltransformer (C) atapowerpointoutsidethehouse.Ifthepowercablebetweenthetransformerandgateis20+mfromthegateuseaheavier3mmcorecable(upto50m).

The24Vpowersupplyleavingtheexternaltransformerisharmless.Cablescanberunabovegroundorjustbelowthesurface.230Vcableneedsa600mmdeeptrench-it’sthelaw.

ControlBox.

Reflectivephotocells(Prokitonly)

Motor(doublemotorkit)pre-wired with1mtrof5-corecable

Weatherproofjunctionbox

2-core+earth1.5mm²flexcable (notsupplied)

Powerpoint

1mcablewith230Vplug(pre-wired)

Optionalexternaltransformer (SPKitonly-notsupplied)

Externaltransformercable (SPKitonly-notsupplied) 0-20m:2-core+earth1.5mm²flexcable 20-50m:2-core+earth3mm²flexcable

BA

FC G

HI

D

E

WARNING: 230V power is present Don’tturnonthepowerpointuntilallpowercablesaresafelyconnected.

B

AC E

F

D G

GH

I230V

5

WIRING DIAGRAM (PAGE 10)

Page 8: All business No bullsh*t - Downee … · TROUBLESHOOTING: Call us on our Tech Support line 1800 241 733 Look for the video of this manual on the Rodman area on our website. ... BEFORE

CONTROL BOXOnly connect the control box to 230V AFTER wiring is connected.

Mount the control box using the holes. Run the motor power cable into the control box.

IMPORTANT

BROWN

GREEN

/YELLOW

BLUE

M1

BROWN

GREEN

/YELLOW

BLUE

BROWN

GREEN

/YELLOW

BLUE

M1M2

powerconnectionSINGLE MOTOR

powerconnectionDOUBLE MOTOR

Unplugtheredconnectorfromthepowermodule (shownright).Runthemotor’scablethroughglandonthe bottomofthecontrolboxandwireittotheredplug(shown below).Connecttheearthcable(green/yellow)first.

The24VpowerusedhereissafeLowvoltage.Unlike230V aqualifiedelectricianistheonlypersonabletocarryout work.24Vsystemscanbewiredupbyanybody.

Trimtheendsandtapethegrey&blackwirebackonto thepowercablewithoutanycopperwireshowing.

Connectandturnon230Vpower.

Mountthecontrolbox.Ifthegateisclosetoanoutdoor230Vpower pointthecontrolboxcanbemountedupto10mmaxfromthegate. Anyfurtherandyou’llneedtheexternaltransformeroption.

1.

2.

3.

4.

5.

Mountholesareoutsidethesealedarea.

6

Page 9: All business No bullsh*t - Downee … · TROUBLESHOOTING: Call us on our Tech Support line 1800 241 733 Look for the video of this manual on the Rodman area on our website. ... BEFORE

PROGRAMMINGPALM PROGRAMMERTomakeiteasytounderstandthedigitalscreenuseswholewordsforinstructions.

PalmProgrammerisheldwithvelcro.Detachittoseethescreenbetter.

TIP

Afterthewelcomemessagethescreenwillshow ‘14A’.Press Yes thenit’llaskyoutochoosethefollowing: Choosealanguage‘English’ Choose‘Quick Programming’

Installationtype.PressYesfor’Swing Gate’

ClickYeswhenyousee‘Warning! Data will be deleted’

SelectMotortype?Scrollto ’PS400-24’(Rodman’scode)selectYes.

It’llaskifyouhavetheseaccessories: Foto (photcells)1-PressYesorNo Foto 2-PressYesorNo Safety devises enabled during programming -Press No* Sensitive edge-PressYesorNo Stop button-PressYesorNo Safety devices enabled during programming will show. Press No. Knocking out the photocells during programming will let you walk around without triggering the safety. IMPORTANT: Keep the area clear of all objects.

Unlockmotor(s),positioninthemiddle(45°)and‘Lock Motor’will show.WhenthegateisinpositionandthemotorlockedpressYes.The gateshouldOPENwith‘Learning Opening’showingonthedisplay.If thegatestartstoCLOSEscrolldowntoreverseit.

2.

1.

3.4.5.6.

7.

*

8.

Scrollup

Scrolldown

No Yes

7

Page 10: All business No bullsh*t - Downee … · TROUBLESHOOTING: Call us on our Tech Support line 1800 241 733 Look for the video of this manual on the Rodman area on our website. ... BEFORE

Thegatewillslowlyopen&closetolearnthelimits.Checkthegate workssmoothly.‘Opening completed’&‘Double leaf?’ willshow. ClickNoifit’sasinglegateandit’llfinishlearningtheclosing parameter.ClickYesifyourinstallhastwogatesandthesecondgate willgothroughit’sopeningparameters.

‘Learning Closing M1’ (M1=gate1) then ‘Programming success fully completed’willshowwhendone.PressYestofinish.

AutoProgrammingiscomplete.

TheSBSbuttonlet’syouoperatethegateandcheckmotoroperation beforetheremoteisconnected.

PressYes to ‘Basic Settings’toadjustparameters(Customised Settings)

11.

12.

13.14.

CUSTOMISED SETTINGSSeepage 25inthemanufacturersmanualfordetails.

TROUBLESHOOTING: CallusonourTechSupportline1800 241 733

8

Page 11: All business No bullsh*t - Downee … · TROUBLESHOOTING: Call us on our Tech Support line 1800 241 733 Look for the video of this manual on the Rodman area on our website. ... BEFORE

CONNECT THE REMOTE

SBS

M2 M1A B

C D

Startingat14A,scrollto‘RX4X’, press Yes, ‘Add TX’ (remote), press Yes.

‘Select Channel 1-5’ isaskingifyouwanttoincludethefunctionsbelow ontheremote.

CHANNEL 1 =Open-stop-close(Step-by-Stepoperation) 2 =Pedestrianaccess(Partopen) 3 =Openonly(Usingautocloseinbasicsettings) 4 =Lightson/off(OnlyavailableonKeyAutomationlightsystem) 5 =All(channels1-4)*

Usingchannel5willstopyoufromusingchannel4forotherconnections eg.garagedoor

Scrollandselectachannel,pressandholdtheremotebuttonyou’ve chosenforthatchannel.‘Transmitter Saved’ letsyouknowwhen connectionismade.Repeatwithanyspareremotes.

. Addtheanotherchannels,usingadifferentbuttonforeachchannel.

Toquitthemenu,press‘No’.Thereceiverautomaticallyquitsifidle for10sec.

1.

2.

3.

9

TheRX4Xreceiver(green)canbeusedonuptofourdifferentautomationsystems.SeetheRX4Xmanualformoreinfo.

4.

*

5.

Page 12: All business No bullsh*t - Downee … · TROUBLESHOOTING: Call us on our Tech Support line 1800 241 733 Look for the video of this manual on the Rodman area on our website. ... BEFORE

POWER MODULE

Wiring Diagram

WARNING - Do not undertake any wiring if the power is connected

COM

PED

OPE

N

CLO

SE

SBS

NEG

PH-P

OW

PH1

PH2

COM

FLA

SH

LED

SEN

SHIE

LD

AN

T

COM

STO

P

EDG

E

EDG

E

COM

ELEC

COM

IND

POW

ERSU

PPLY

N

T2AL

230V

ac50

/60H

z

PH

P

OW

ER

LIG

HT

TWIL

IGH

T S

EN

SO

R

OU

TPU

T LE

D

STO

P

OP

EN

PH

OTO

CE

LL 1

PH

OTO

CE

LL 2

CLO

SE

PE

DE

STR

IAN

STE

P B

Y S

TEP

+ C

OM

MO

N

+ C

OM

MO

N

SA

FETY

ED

GE

AE

RIA

L

ELE

CTR

IC L

OC

K

NE

GA

TIV

E

SBS

M1M2 BATT

ERIE

S (A

CCES

SORY

)

LS1

LS2

V +

ENC

NEG

M -

M +

M

EN

CO

DE

R P

OW

ER

S

UP

PLY

+

EN

CO

DE

R P

OW

ER

S

UP

PLY

-

EN

CO

DE

R

MODULE CONNECTIONSLS1 Limit switch 1 input

LS2 Limit switch 2 input

V+ Limit switch / encoder power supply positive common (12 Vdc 50 mA MAX)

ENC Encoder S signal input

NEG Encoder power supply negative

M- Motor output

Earth

M+ Motor output

POWER SUPPLY CONNECTIONS L Power supply 230 Vac 50-60 Hz

Earth

N Power supply neutral 230 Vac 50-60 Hz

TRANSFORMER

M1M2

M2M1

WIRING DIAGRAM

WARNING Donotundertakeanywiringifthepowerisconnected.

CUSTOMISED SETTINGS Detailsonhowtoadjustthegateperformanceandparametersforaccessoriesisinthe14Amanualonpage25.

10

Page 13: All business No bullsh*t - Downee … · TROUBLESHOOTING: Call us on our Tech Support line 1800 241 733 Look for the video of this manual on the Rodman area on our website. ... BEFORE

LED lights up:100 % of the cone of light ishitting the reector

LED ashing:Less than 100 % of the coneof light is hitting the reector

Thesensorisspring-mounted.Adjustthebeamusingthe3phillipsheadscrewsinsidethesensor.

PhotocellssuppliedinaProKit,comepre-wiredwithconnectorforthecableintothecontrolboard.

Flickoffthepowerandpulltheplug.

Mountphotocell-1ontothegatepost. Thissensoronlyworkswhenthegate isclosing.

Mountphotocell-2ontoafreestanding post.Connectstothesensorinstalled attheendoftheleafinopenposition. It’spurposeistostopthegateopening orclosing.

Flickthepowerbackon.

1.2.

3.

4.

Photocell-1(PH1)

Photocell-2(PH2)

PHOTOCELLS

11

Pre-wiredSensor