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TRANSCRIPT
All businessNo bullsh*t
All b
usi
nes
sN
o b
ullsh
*t
TRADE MANUAL
INDEX Gates
MotorMount
GateAngle
HangingtheMotor
GateBrackets Wiring
ControlBox
Programming
CustomisedSettings
ConnecttheRemote
Accessories-WiringDiagram
Photocells
2. 21. 2
PAGESTEP
3. 34. 4
4567891011
5.6.7.8.9.10.11.12.
WELCOME!Fedupwithalltheflufffoundinmanufacturer’sinstructions?ThebackboneofShortCutsmanualsisshortandsnappyinfotogetthebestresultsfast.
Producedin-housebytheteamatDownee,ShortCutmanualsarecreatedusingplainEnglishandourownreal-worldinstallexperiences.We’vechoppedoffthefatleavingonlythemeatybitsyouneedtogetagatesystemrockinginrecordtime.
Don’tfeellikereading?Noworries!VideoversionsofShortCutmanualsareintheTechAreapageforthismotoronourwebsite.
TROUBLESHOOTING: CallusonourTechSupportline1800 241 733
LookforthevideoofthismanualontheRodmanareaonourwebsite
Asabove+ExternalTransformer
RODMAN KITS
SP START KIT
-Motor/s-ControlBox(Controller&receiver)-Remote(Two)-MountBrackets(Two)
KIT INCLUDES
Asabove+ExternalTransformer
-Motor/s-ControlBox(Controller&receiver)-Remote(Four)-MountBrackets-ReflectiveSensors(Two)
SP PRO KIT
Thesekitsincludetheminimumpartstogetahighperformingswinggateautomationsetup.
START KITFormoreadvancedinstallations,theProKitincludestwoextraremotesandapairofreflectivesensorspre-wiredtothecontroller.
PRO KIT
KIT INCLUDES
1
BEFORE YOU GO ON SITEBEFORE YOU GO ON SITETOOLS TO GET THE JOB DONE
-2-CoreCable+Earth1.5mm²Flexiblecable-14GTekScrews(x50)or25mmM10Bolts(Optionaltosecurebrackets)-FlexibleConduit-5mmMasonaryTappersorGreenPlugs
EXTRA MATERIALS NEEDED
-Screwdrivers(includingsmallflat-bladeforwireconnections)-Pliers-StanleyKnife-HammerDrill-SpiritLevel-SocketsSet-5mmMasonaryDrillBit-M10Tap
GATESCheckgatesareinexcellentoperatingcondition.Gatesinpooroperationwillgiveyoutroubleandprematurelywearoutanautomationsystem.
2
65mm
65mm0mm 120-260mm
Holdthemotorinthepositionitwillsitonthegate.
Markthegatewherethemotorsitsontopof thegatebracket(right).
Withaspiritlevel,markalevellineacrosstothegatepost. Placeanothermark65mmaboveit.Thisisthecentrelineforthemotor mountbracket(below).Markthegatepost120&260mmfromthecentre ofthehinge.
2.1.
3.
Nowyou’vegotthemountposition,placeatekscrewintothemotor mountbracket.Grabthespiritleveltogetitstraightbeforethesecond tekscrewgoesin.
4.
TIPS1.2.
Ifpossiblemountthemotorhalfwayupthegate.
Whensettingupamotor’spositionusethespiritleveloneverything!
MOTOR MOUNT MotorMountBracket
GateBracket
GATE ANGLE
ChecktheB-distance.Playaroundwithdifferentholestoget measurementscloseaspossible.1.
3
TIPKeeptheA&Bdistanceclosetothesame.Between120-260mm.
Grey Columns
120 140 160 180 200 220 240 260100 117°
120 114°
140 111°
160 109°
180 107°
200 105°
220 103°
240 102°
B
A
98° 560
96° 576
94° 592
93° 609
91° 626
91° 644
106° 578
103° 592
100° 607
98° 622
97° 639
96° 656
95° 673
94° 691
112° 597
109° 609
106° 622
104° 637
102° 652
100° 668
99° 685
98° 702
122° 634
119° 644
116° 656
113° 668
111° 682
109° 696
107°
100° 713
711
126°
123°
120°
117°
115°
107°
100°
95°
129°
126°
119°
112°
106°
101°
96°
91°
121°
116°
110°
106°
101°
96°
92°
660
660
660
660
659
657
656
672
680
680
680
679
677
676
673
653
663
673
685
698
697
696
693
615
626
639
652
667
682
698
714
Open Gate AngleLight Grey Columns
A
BMotor pivot options
Hinge pivot point
C
C
A
BHingepivotpoint
Motorpivot
=120-260mm
=120-260mm
4
HANGING THE MOTOR Unlockthemotorusingthekey.
Removethecoverofftheworm drive-undothetwophillipshead screwsunderthecover(right). Spinthebrassspindleto50mm fromtheend.Ifyouhaveendstops placethemontothewormthreadnow. BoltthemotorontheMotorMountBracketintheroundholeselectedto gettheA-Distance.Tightennylonlocknut&backoffhalfaturn.
1.2.
3.
TIP Groundstopsfortheclosedpositionkeepthegatespositionedtogetherwhenclosedandreducetheriskofmotordamage.
Placespiritlevelonthewormshaft-markupthegatemount bracketposition.WhenthefirstTekscrewisindropthespirit levelonthebracket.
Movethegateuntilthemotor’sspindledropsintothegatebracket. Bolttheshafttothebracket.Dropyourspiritlevelontheshaft tocheckit’slevel.
Open&closethegatebyhandtocheckitslidessmoothly.
2.
1.
3.
GATE BRACKET
WIRING LAYOUT
24V24VmodelshavetransformersinsidetheControlBox(E)withapowercablethatconnectstothemainspowerpointatthegate.
EXTERNAL TRANSFORMER (SP KIT)Mounttheexternaltransformer (C) atapowerpointoutsidethehouse.Ifthepowercablebetweenthetransformerandgateis20+mfromthegateuseaheavier3mmcorecable(upto50m).
The24Vpowersupplyleavingtheexternaltransformerisharmless.Cablescanberunabovegroundorjustbelowthesurface.230Vcableneedsa600mmdeeptrench-it’sthelaw.
ControlBox.
Reflectivephotocells(Prokitonly)
Motor(doublemotorkit)pre-wired with1mtrof5-corecable
Weatherproofjunctionbox
2-core+earth1.5mm²flexcable (notsupplied)
Powerpoint
1mcablewith230Vplug(pre-wired)
Optionalexternaltransformer (SPKitonly-notsupplied)
Externaltransformercable (SPKitonly-notsupplied) 0-20m:2-core+earth1.5mm²flexcable 20-50m:2-core+earth3mm²flexcable
BA
FC G
HI
D
E
WARNING: 230V power is present Don’tturnonthepowerpointuntilallpowercablesaresafelyconnected.
B
AC E
F
D G
GH
I230V
5
WIRING DIAGRAM (PAGE 10)
CONTROL BOXOnly connect the control box to 230V AFTER wiring is connected.
Mount the control box using the holes. Run the motor power cable into the control box.
IMPORTANT
BROWN
GREEN
/YELLOW
BLUE
M1
BROWN
GREEN
/YELLOW
BLUE
BROWN
GREEN
/YELLOW
BLUE
M1M2
powerconnectionSINGLE MOTOR
powerconnectionDOUBLE MOTOR
Unplugtheredconnectorfromthepowermodule (shownright).Runthemotor’scablethroughglandonthe bottomofthecontrolboxandwireittotheredplug(shown below).Connecttheearthcable(green/yellow)first.
The24VpowerusedhereissafeLowvoltage.Unlike230V aqualifiedelectricianistheonlypersonabletocarryout work.24Vsystemscanbewiredupbyanybody.
Trimtheendsandtapethegrey&blackwirebackonto thepowercablewithoutanycopperwireshowing.
Connectandturnon230Vpower.
Mountthecontrolbox.Ifthegateisclosetoanoutdoor230Vpower pointthecontrolboxcanbemountedupto10mmaxfromthegate. Anyfurtherandyou’llneedtheexternaltransformeroption.
1.
2.
3.
4.
5.
Mountholesareoutsidethesealedarea.
6
PROGRAMMINGPALM PROGRAMMERTomakeiteasytounderstandthedigitalscreenuseswholewordsforinstructions.
PalmProgrammerisheldwithvelcro.Detachittoseethescreenbetter.
TIP
Afterthewelcomemessagethescreenwillshow ‘14A’.Press Yes thenit’llaskyoutochoosethefollowing: Choosealanguage‘English’ Choose‘Quick Programming’
Installationtype.PressYesfor’Swing Gate’
ClickYeswhenyousee‘Warning! Data will be deleted’
SelectMotortype?Scrollto ’PS400-24’(Rodman’scode)selectYes.
It’llaskifyouhavetheseaccessories: Foto (photcells)1-PressYesorNo Foto 2-PressYesorNo Safety devises enabled during programming -Press No* Sensitive edge-PressYesorNo Stop button-PressYesorNo Safety devices enabled during programming will show. Press No. Knocking out the photocells during programming will let you walk around without triggering the safety. IMPORTANT: Keep the area clear of all objects.
Unlockmotor(s),positioninthemiddle(45°)and‘Lock Motor’will show.WhenthegateisinpositionandthemotorlockedpressYes.The gateshouldOPENwith‘Learning Opening’showingonthedisplay.If thegatestartstoCLOSEscrolldowntoreverseit.
2.
1.
3.4.5.6.
7.
*
8.
Scrollup
Scrolldown
No Yes
7
Thegatewillslowlyopen&closetolearnthelimits.Checkthegate workssmoothly.‘Opening completed’&‘Double leaf?’ willshow. ClickNoifit’sasinglegateandit’llfinishlearningtheclosing parameter.ClickYesifyourinstallhastwogatesandthesecondgate willgothroughit’sopeningparameters.
‘Learning Closing M1’ (M1=gate1) then ‘Programming success fully completed’willshowwhendone.PressYestofinish.
AutoProgrammingiscomplete.
TheSBSbuttonlet’syouoperatethegateandcheckmotoroperation beforetheremoteisconnected.
PressYes to ‘Basic Settings’toadjustparameters(Customised Settings)
11.
12.
13.14.
CUSTOMISED SETTINGSSeepage 25inthemanufacturersmanualfordetails.
TROUBLESHOOTING: CallusonourTechSupportline1800 241 733
8
CONNECT THE REMOTE
SBS
M2 M1A B
C D
Startingat14A,scrollto‘RX4X’, press Yes, ‘Add TX’ (remote), press Yes.
‘Select Channel 1-5’ isaskingifyouwanttoincludethefunctionsbelow ontheremote.
CHANNEL 1 =Open-stop-close(Step-by-Stepoperation) 2 =Pedestrianaccess(Partopen) 3 =Openonly(Usingautocloseinbasicsettings) 4 =Lightson/off(OnlyavailableonKeyAutomationlightsystem) 5 =All(channels1-4)*
Usingchannel5willstopyoufromusingchannel4forotherconnections eg.garagedoor
Scrollandselectachannel,pressandholdtheremotebuttonyou’ve chosenforthatchannel.‘Transmitter Saved’ letsyouknowwhen connectionismade.Repeatwithanyspareremotes.
. Addtheanotherchannels,usingadifferentbuttonforeachchannel.
Toquitthemenu,press‘No’.Thereceiverautomaticallyquitsifidle for10sec.
1.
2.
3.
9
TheRX4Xreceiver(green)canbeusedonuptofourdifferentautomationsystems.SeetheRX4Xmanualformoreinfo.
4.
*
5.
POWER MODULE
Wiring Diagram
WARNING - Do not undertake any wiring if the power is connected
COM
PED
OPE
N
CLO
SE
SBS
NEG
PH-P
OW
PH1
PH2
COM
FLA
SH
LED
SEN
SHIE
LD
AN
T
COM
STO
P
EDG
E
EDG
E
COM
ELEC
COM
IND
POW
ERSU
PPLY
N
T2AL
230V
ac50
/60H
z
PH
P
OW
ER
LIG
HT
TWIL
IGH
T S
EN
SO
R
OU
TPU
T LE
D
STO
P
OP
EN
PH
OTO
CE
LL 1
PH
OTO
CE
LL 2
CLO
SE
PE
DE
STR
IAN
STE
P B
Y S
TEP
+ C
OM
MO
N
+ C
OM
MO
N
SA
FETY
ED
GE
AE
RIA
L
ELE
CTR
IC L
OC
K
NE
GA
TIV
E
SBS
M1M2 BATT
ERIE
S (A
CCES
SORY
)
LS1
LS2
V +
ENC
NEG
M -
M +
M
EN
CO
DE
R P
OW
ER
S
UP
PLY
+
EN
CO
DE
R P
OW
ER
S
UP
PLY
-
EN
CO
DE
R
MODULE CONNECTIONSLS1 Limit switch 1 input
LS2 Limit switch 2 input
V+ Limit switch / encoder power supply positive common (12 Vdc 50 mA MAX)
ENC Encoder S signal input
NEG Encoder power supply negative
M- Motor output
Earth
M+ Motor output
POWER SUPPLY CONNECTIONS L Power supply 230 Vac 50-60 Hz
Earth
N Power supply neutral 230 Vac 50-60 Hz
TRANSFORMER
M1M2
M2M1
WIRING DIAGRAM
WARNING Donotundertakeanywiringifthepowerisconnected.
CUSTOMISED SETTINGS Detailsonhowtoadjustthegateperformanceandparametersforaccessoriesisinthe14Amanualonpage25.
10
LED lights up:100 % of the cone of light ishitting the reector
LED ashing:Less than 100 % of the coneof light is hitting the reector
Thesensorisspring-mounted.Adjustthebeamusingthe3phillipsheadscrewsinsidethesensor.
PhotocellssuppliedinaProKit,comepre-wiredwithconnectorforthecableintothecontrolboard.
Flickoffthepowerandpulltheplug.
Mountphotocell-1ontothegatepost. Thissensoronlyworkswhenthegate isclosing.
Mountphotocell-2ontoafreestanding post.Connectstothesensorinstalled attheendoftheleafinopenposition. It’spurposeistostopthegateopening orclosing.
Flickthepowerbackon.
1.2.
3.
4.
Photocell-1(PH1)
Photocell-2(PH2)
PHOTOCELLS
11
Pre-wiredSensor