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DIGITAL GROUND RESISTANCE TESTER 4500 ENGLISH User Manual

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Page 1: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

DIGITAL GROUNDRESISTANCE TESTER 4500

E N G L I S H User Manual

Page 2: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Owner’s RecordThe serial number for the Model 4500 is located on the front of the instru-ment. Please record this number and purchase date for your records.

GROUND RESISTANCE TESTER MODEL 4500

CATALOG #: 450.100

SERIAL #: _______________________________________________

PURCHASE DATE: ________________________________________

DISTRIBUTOR: ___________________________________________

Page 3: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Table of Contents

1. INTRODUCTION ....................................................................31.1 International Electrical Symbols .....................................................41.2 Receiving Your Shipment ...............................................................41.3 Ordering Information ......................................................................4

1.3.1 Accessories and Replacement Parts ................................4

2. PRODUCT FEATURES ............................................................62.1 Description .....................................................................................62.2 Detaching the Cover ......................................................................72.3 Control Features ............................................................................8

3. SPECIFICATIONS ..................................................................93.1 ElectricalSpecifications .................................................................93.2 Accuracy ......................................................................................103.3 TableofInfluencingParameters .................................................. 113.4 InfluenceofStrayVoltage ............................................................123.5 InfluenceofAuxiliaryResistances ...............................................123.6 MechanicalSpecifications ............................................................133.7 SafetySpecifications ....................................................................14

4. OPERATION .........................................................................154.1 Grounding Electrode Resistance .................................................15

4.1.1 Effect of Electrode Size/Depth on Resistance .................174.1.2 Effects of Soil Resistivity on Electrode Resistance .........184.1.3 Factors Affecting Soil Resistivity ......................................184.1.4 Effect of Ground Electrode Depth on Resistance ............21

4.2 GroundResistanceValues ..........................................................224.3 Ground Resistance Testing Principle ...........................................24

4.3.1 PositionofAuxiliaryElectrodesinMeasurements .................254.4 Measuring Resistance of Ground Electrodes ..............................26

4.4.1 AuxiliaryElectrodeSpacing .............................................284.5 Ground Resistance Measurement Procedures ............................29

4.5.1 Over-range Indication ......................................................304.5.2 Incorrect Measurements ..................................................30

4.6 2-Point Measurement (SimplifiedMeasurement) .....................30

Page 4: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

4.7 Continuity Measurement ..............................................................314.8 Soil Resistivity Measurements .....................................................324.9 Soil Resistivity Measurement Procedure (4-Point) ................................334.10 Multiple Electrode System ...........................................................36

5. MAINTENANCE ....................................................................385.1 Warning .......................................................................................385.2 Power Supply ...............................................................................38

5.2.1 TestingBatteryVoltage ....................................................385.2.2 Average Operating Time ..................................................385.2.3 Recharging Built-In Battery .............................................395.2.4 PowerSupplyfromExternalBattery ...............................395.2.5 Replacing Battery ............................................................395.2.6 ChangingtheSupplyVoltage(110/220VAC) ...................405.2.7 Replacing the Supply Fuse .............................................415.2.8 Replacing the Safety Fuse ..............................................41

5.3 Cleaning .......................................................................................425.4 Storage ........................................................................................42Repair and Calibration ..........................................................................43Technical and Sales Assistance ...........................................................43Limited Warranty ...................................................................................44Warranty Repairs ..................................................................................44

Page 5: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 3

CHAPTER 1

INTRODUCTION

Warning

“It should be impressed on all personnel that a lethal potential can exist between the station ground and a remote ground if a system fault involving the station ground occurs while tests are being made. Since one of the objects of tests on a station ground is the establishment of the location of an effectively remote point for both current and potential electrodes, the leads to the electrodes must be treated as though a possible potential could exist between these test leads and any point on the station ground grid.”

- excerpted from IEEE Std. 81-1962

These safety warnings are provided to ensure the safety of per-sonnel and proper operation of the instrument.• Theinstrumentmustnotbeoperatedbeyonditsspecified

operating range.• Safetyistheresponsibilityoftheoperator.• Allmetalobjectsorwiresconnectedtotheelectricalsystem

should be assumed to be lethal until tested. Groundingsystemsarenoexception.

• Useextremecautionwhenusingtheinstrumentaroundenergized electrical equipment.

• Neverattempttousetheinstrumenttotwistorprytheground electrode or ground wire away from the equipmentbeing grounded.

• AEMC® Instruments considers the use of rubber glovestobeanexcellentsafetypracticeeveniftheequipmentisproperly operated and correctly grounded.

• Alwaysinspecttheinstrumentandleadspriortouse.Replace any defective parts immediately.

Page 6: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

4 Digital Ground Resistance Tester Model 4500

1.1 International Electrical SymbolsThissymbolsignifiesthattheinstrumentisprotectedbydoubleorreinforced insulation.Useonly specified replacementpartswhenservicing the instrument.

This symbol on the instrument indicates a WARNING and that the operator must refer to the user manual for instructions before operating the instrument. In this manual, the symbol preceding instructions indicates that if the instructions are not followed, bodily injury,installation/sampleandproductdamagemayresult.

Risk of electric shock. The voltage at the parts marked with this symbol may be dangerous.

1.2 Receiving Your ShipmentUpon receiving your shipment, make sure that the contents are consistent with the packing list. Notify your distributor of any missing items. If the equip-mentappearstobedamaged,fileaclaimimmediatelywiththecarrierandnotify your distributor at once, giving a detailed description of any damage. Save the damaged packing container to substantiate your claim.

1.3 Ordering Information

Ground Resistance Tester Model 4500 ...............................Cat. #450.100Includes AC power supply cord, 12V nickel-cadmium battery (installed), adhesive label (C1-P1-P2-C2), hex key, spare fuse, and user manual.

1.3.1 Accessories and Replacement PartsTest Kit for Model 4500...................................................................... Cat. #100.525Includes Canvas Bag, [2] 500 ft Color-coded Leads on Reels, [1] 30 ft Color-coded Lead, [2] T-shaped Auxiliary Ground Electrodes.

Test Kit for 3-Point Testing (Supplementalfor4-Pointtesting) ........ Cat. #2130.61Includes Carrying Bag, [2] 100 ft Color-coded Leads, [1] 16 ft Lead and [2] 16" T-shaped Auxiliary Ground Electrodes.

Battery–Replacement12VNiCD .......................................Cat. #2960.10

Fuse-Setof3,3.15A,250V,6x32mm(chargerboard) ........Cat. #100.357

Fuse–Setof5,0.1A,380V,6x32mm(measureboard) .........Cat. #2970.12

Page 7: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 5

Setof2,T-shapedAuxiliaryGroundElectrodes ..................Cat. #100.335

GroundTesterVideo/WorkbookSet ....................................Cat. #2130.64

25Ω Calibration Checker .....................................................Cat. #2130.59

Tape Measure – AEMC 100 ft..............................................Cat. #2130.60

NEW: Order Accessories and Replacement Parts Directly Online Check our Storefront at www.aemc.com for availability

Page 8: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

6 Digital Ground Resistance Tester Model 4500

CHAPTER 2

PRODUCT FEATURES

2.1 DescriptionThe Digital Ground Resistance Tester Model 4500 is a rugged, easy-to-usetesterwhichisspecificallydesignedformeasuringverylowresistanceonlargegroundingsystems(groundgrids,groundmats),evenunderdiffi-cultconditionssuchashighstraycurrentsorexcessiveauxiliaryelectroderesistance.This high performance instrument is capable of measuring up to 20kΩ, anddirect readingwitha resolutionof1milliohm ispossible.Theextralarge 3½ digit LCD display minimizes the possibility of operator reading error,anddual indicators(blinkingdisplayandarrow)warntheoperatorwhenexcessstraycurrentorauxiliaryelectroderesistanceispresent,orwhen there is a lack of continuity between leads and electrodes. A beeper notifiestheuserifavoltagegreaterthan20Vpeakispresentbetweentheterminals X and Y or X and Z when the ground leads are connected.The Model 4500 can be used to perform soil resistivity measurements with the four-point method by using the high 20kΩ range and is designed in a sturdy, dust and water-resistant carrying case with a detachable cover.

Carrying

Handle

Snaps for Closing Cover

Protective CoverCase for

Papers

Compartment

for Leads and

Hex Key

X

X

Z

Y

v

BATTERY

CHARGE

BLINKING DISPLAY

AND

POINTER INDICATE

EXCESSIVE

- TRANSIENT NOISE

- ELECTRODE

RESISTANCE

EXTERNAL

12 V

TEST

RANGE

TEST CURRENT

DIGITAL GROUND

RESISTANCE

TESTER

MODEL 4500

mA 210 50

Ω

220

200 2 20

50/60/400 Hz_110V

! BEEPER

INDICATES HIGH

GROUND VOLTAGE

AEMCI N S T R U M E N T S

Figure 1

Page 9: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 7

2.2 Detaching the Cover

To detach the cover from the case, apply downward pressure to the rear portionofthecoverwhilegrippingitfirmly.To re-attach the cover, fit the hinges into the respective housings andapply strong rear-to-front pressure to the cover until it snaps into place.

F

F

Unhinging

Supporting Point

Figure 2

Page 10: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

8 Digital Ground Resistance Tester Model 4500

C2

P2

P1

C1

6

7 8 9 10

11

12

13

14

16

15

54

3

2

1

2.3 Control Features

1. Test button2. InputTerminal(Z)-(C2)3. InputTerminal(Y)-(P2)4. InputTerminal(Xv)-(P1)5. Shorting strip6. InputTerminal(X)-(C1)7. Incorrect measurement indicator8. Low battery indicator9. Display

10. Battery charge indicator11. Supply voltage indicator12. Jack for power supply cord13. Connectingterminalsforpowersupplyfromexternalbattery

(12VDC)14. Range selector switch15. Test Current selector switch16. Adhesivelabel(C-1,P-1,P-2,C-2)suppliedwitheachinstrument

Figure 3

Page 11: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 9

CHAPTER 3

SPECIFICATIONS

3.1 Electrical SpecificationsReference Conditions: 23°C±3K,30to50%RH;powersupply-12V±0.2V;noelectricalormagneticfield,noauxiliaryrodresistance,nonoisevoltage.

NOTE: Specificationsgivenfor60Hzdistributionsystems;if50Hz,consultfactory.

2Ω1mΩ

10mA or50mA

20Ω10mΩ

200Ω0.1mΩ

2000Ω1Ω

2mA or10mA

20kΩ10Ω

2mA or10mA

Ranges

Resolution

RecommendedCurrent Ranges

2mA, 10mA,or 50mA

Maximum Output Voltage: 38Vrms

Accuracy (see chart on following page):±2% of Reading ± 1ct from 10% to 100% of range

Test Current Ranges: 2mA, 10mA, 50mA

Maximum Auxiliary Electrode Resistance:Ry: 50kΩ on 20Ω, 200Ω, 2000Ω, and 20kΩ ranges; 5kΩ on 2Ω rangeRz: 2mA range: 15kΩ

10mA range: 3000Ω50mA range: 400Ω

Noise Influence on Accuracy:0.5%ofrange(max)to20Vpeak-to-peak(20xpeak)

Operating Frequency: 128Hz square wave

Dielectric Test:2000Vrms,50/60Hzbetween four interconnectedmea-suring terminalsandanyexternalmetalgroundbetween line inputandmeasuring terminals on front panel.

Power Supply:Onebuilt-inrechargeable12Vbattery,orexternal12VDC

Battery Life:4hrson50mAtestcurrent(80015-secondmeasurements)7hrson2mAand10mAtestcurrents(150015-secondmeasurements)

Page 12: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

10 Digital Ground Resistance Tester Model 4500

Charging Time: 14 hours typical

Charging Supply Voltage:Internallyselectable110/220V,45to450Hz

Low Battery Indication: Battery can be recharged with built-in dual volt-agechargingunit:94to127Vor187to253V(47to450Hz).

WARNING: Do not fully discharge batteries.

Fuse Protection: 250Vrms(measurementcircuit)via3.15A250Vfuse

3.2 Accuracy

Range Resolution TestCurrent

Accuracyin % of

Reading

* Maximum Value ofY and Z Electrodes

Having Influence < 1%

Ry Rz

2 mA

± 5mΩ ± 1ct

± 2% ± 1ct

± 2% ± 1ct

of 10% to 100%

of full scale

5kΩ

10kΩ

± 2% ± 30mΩ ± 1ct

± 2% ± 3mΩ ± 1ct

0 to0.2Ω

0.2Ωto 2Ω

1mΩ

1mΩ

10mΩ

0.1Ω

10Ω20kΩ

2kΩ

200Ω

20Ω600Ω

to 20kΩto be

selected

in relation

to the test

current

10mA

50mA

2mA

10mA

50mA

2mA

10mA

50mA

2mA

10mA

50mA

2mA

10mA

50mA*

2mA*

10mA*

50mA*

No accuracy specification - do not use

* See Table III for maximum auxiliary resistance

5kΩ

5kΩ

Page 13: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 11

3.3 Table of Influencing Parameters

Supply Voltage

Temperature

AuxiliaryElectrodeResistance (Ry)

Influence ofAuxiliaryElectrodeResistance (Rz)in Relation toTest Current

DC Voltage inSeries with Rx

AC 60 Hz StrayVoltage Influencein Series withRx, Ry or Rz

ReferenceConditions

12V ±0.2V 11 to 14V DC

73˚F ±37˚F 23˚F to 122˚F23˚C ±3˚C -5˚C to 50˚C

±0.5% /50˚F(3)

±0.5% /10˚C

0.2% /volt 0.3% /volt

±1% /50˚F(3)

Ry = 0 0 to 50kΩ(1)

N/A

N/A See Table 3

N/A0 to 20V DC(2)

Rz = 0 See Table 3

0.5% /10kΩ(1)

2mA: 0.1%/10kΩ10mA: 0.1%/3kΩ50mA: 0.1%/1kΩ

2mA: 0.3%/10kΩ10mA: 0.3%/3kΩ50mA: 0.3%/1kΩ

or 5 cts

1% /10kΩ(1)

±1% /10˚C

OperatingConditions

% of MeasurementTypical Maximum

Parameters

Table 1

1. For the 2Ω range (2mA and 10mA test currents),maximumRy is5kΩ. Influencewill typically be0.5%/5kΩ,with amaximumof 1%max/5kΩ or 3cts.

2. PresenceofDCvoltagemay tend to limit themaximum(Rx+Rz)level indicated within Table 3.

3. From 10% to 100% of measuring scale interval. It is necessary to addthe following quantities to those indicated with Table 1:± 10mΩ for 2Ω /2mA range± 3mΩ for 2Ω /10mA range± 1 count for other ranges

Page 14: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

12 Digital Ground Resistance Tester Model 4500

3.4 Influence of Stray Voltage

2 20 200 2 k 20 k

2 mA

10 mA

50 mA

ΩΩ Range

TestCurrent

Table 2

Shaded areas indicate the ranges in which measurements can be performed, where 40V, 50/60Hz peak-to-peak stray voltage is present,without obtaining error levels representing more than 0.5% of the measurement range.

3.5 Influence of Auxiliary ResistancesIntheabsenceofstraysignals,themaximumvaluesfor(Rx+Rz)whichwillallow measurements to be performed, are those indicated within Table 3.

Range

Current

50 mA

10 mA

2 mA

(*)Rx + Rz = 600Ω max

Rx + Rz = 4000Ω max

Rx + Rz = 20 kΩ max

2 Ω 20 Ω 200 Ω 2 k Ω 20 k Ω

(*)

(*)

Do not use

Table 3

*EvenifauxiliaryresistanceofRz=0,themaximumreadingis<2000-countsonthesethreeranges(voltagelimitingcircuitatoutputterminals).

Page 15: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 13

Table4showsthemaximumresistanceofthecurrentcircuit(Rx+Rz)forstrayvoltageof10Vpeak-to-peak.

Range

Current

50 mA

10 mA

2 mA

Rx + Rz = 400Ω max

Rx + Rz = 3000Ω max

Rx + Rz = 15 kΩ max

2 Ω 20 Ω 200 Ω 2 k Ω 20 k Ω

Do not use

Table 4

3.6 Mechanical Specifications

Display:2000-count,7segmentLCD,.71"(3-1/2digit)

Connection:Viaterminals(wires;forkedlugswithmingapof6mm)bananajackswithØ 4mm

Operating Temperature:14°to122°F(-10°to50°C)

Case:Heavy-duty plastic, with detachable cover and carrying handle

Colors:Case - Safety yellow; Front Panel - Brown

Dimensions:15.75x10.2x9.8"(400x260x250mm)

Weight:14lbs(6.5kg)approximate

Page 16: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

14 Digital Ground Resistance Tester Model 4500

3.7 Safety Specifications

Impact Resistance:Shock and vibration according to MIL-T-28800D class 3

Environmental:O-ring sealed faceplate against water and dust, sealed cover when closed; IEC529, DIN 0470-T1EN61010-1+A2(ed.95)

Double Insulation 30V,Cat.IIformeasurement230V,Cat.IIforbatterycharger12V,Cat.IIforauxiliarysupplyEN 61557

Electromagnetic Compatibility:EmmissionandImmunity:IEC61326-1(ed.98)

Page 17: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 15

CHAPTER 4

OPERATION

4.1 Grounding Electrode Resistance

Figure 4 illustrates a grounding rod. The resistance of the electrode has the following components:

• theresistanceofthemetalandthatoftheconnectiontoit• thecontactresistanceofthesurroundingearthtotheelectrode• theresistanceinthesurroundingearth

Morespecifically:

A) Groundingelectrodesareusuallymadeofaveryconductivemetal(copper)withadequatecrosssectionssothatoverallresistanceisnegligible.

B) TheNationalInstituteofStandardandTechnology(N.I.S.T.)hasdemonstrated that the resistance between the electrode and thesurrounding earth is negligible if the electrode is free of paint,greaseorothercoating,andiftheearthisfirmlypacked.

Ground Rodand Clamp

Contact ResistanceBetween Rod and Soil

ConcentricShells of Earth

Figure 4

Page 18: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

16 Digital Ground Resistance Tester Model 4500

C) Theonlycomponentremainingistheresistanceofthesurround-ing earth. The electrode can be thought of as being surroundedby concentric shells of earth or soil, all of the same thickness. Thecloser the shell to the electrode, the smaller its surface; hence,the greater its resistance. The farther away the shells are from theelectrode, the greater the surface of the shell; hence, the lowerthe resistance. Eventually, adding shells at a distance from thegrounding electrode will no longer noticeably affect the overallearth resistance surrounding the electrode. The distance at whichthis effect occurs is referred to as the effective resistance area andis directly dependent on the depth of the grounding electrode.

In theory, the ground resistance may be derived from the general for-mula:

R=ρ Resistance=ResistivityxLA

LengthArea

This formula clearly illustrates why the shells of concentric earth decrease in resistance the farther they are from the ground rod:

R=ResistivityofSoilx Thickness of ShellArea

Inthecaseofgroundresistance,uniformearth(orsoil)resistivitythrough-out the volume is assumed, although this is seldom the case in nature. The equations for systems of electrodes are very complex and oftenexpressedonlyasapproximations.Themostcommonlyusedformulaforsingle ground electrode systems, developed by Professor H. R. Dwight of the Massachusetts Institute of Technology, follows:

R=ρ

2πL(In4L)-1

r

R=resistanceinohmsofthegroundrodtotheearth(orsoil)

L=groundingelectrodelength

r=groundingelectroderadius

ρ=averageresistivityinohms-cm

Page 19: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 17

4.1.1 Effect of Ground Electrode Size and Depth on ResistanceSize: Increasing the diameter of the rod does not materially reduce its resistance. Doubling the diameter reduces resistance by less than 10%.

0255075

100

1/2 5/8 3/4 1 1 1/4 1 1/2 1 3/4

Rod Diameter (inches)

Res

ista

nce

in %

Figure 5

Depth: As a ground rod is driven deeper into the earth, its resistance is substantially reduced. In general, doubling the rod length reduces the resistance by an additional 40%.

5 15 25 35 40 50 60 701

2

3

456

8

10

20

30

40

6080

100

200

Driven Depth in Feet

Ground Resistance Versus Ground Rod Depth

Res

ista

nce

in O

hms

1/2" dia.1" dia.

Figure 6

Page 20: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

18 Digital Ground Resistance Tester Model 4500

NEC®2014250.52(A)(5)requiresaminimumof8ft(2.4m)oftheelec-trode to be in contact with the soil. The most common of electrode is a 10ft(3m)cylindricalrodwhichmeetstheNEC® code, which requires a minimumdiameterof5/8”(1.59cm).

4.1.2 Effects of Soil Resistivity on Ground Electrode ResistanceDwight’s formula, cited previously, shows that the resistance to earth of grounding electrodes depends not only on the depth and surface area of grounding electrodes but on soil resistivity as well. Soil resistivity is the key factor that determines what the resistance of a grounding electrode will be, and to what depth it must be driven to obtain low ground resistance. The resistivity of the soil varies widely throughout the world and changes sea-sonally. Soil resistivity is determined largely by its content of electrolytes, consisting of moisture, minerals and dissolved salts. A dry soil has high resistivity if it contains no soluble salts.

Soil

Ashes, cinders, brine, waste

Clay, shale, gumbo, loam

Same, with varying proportionsof sand and gravel

Gravel, sand, stones withlittle clay or loam

590

340

1,020

59,000

2,370

4,060

15,800

94,000

7,000

16,300

135,000

458,000

Resistivity, Ω-cm

Minimum Average Maximum

Table 5

4.1.3 Factors Affecting Soil ResistivityTwo samples of soil, when thoroughly dried, may become in fact very good insulators, having a resistivity in excess of 109 ohm-centimeters. Theresistivityofthesoilsampleisseentochangequiterapidlyuntilapproxi-mately twenty percent or greater moisture content is reached.

Page 21: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 19

0

2.5

5

10

15

20

30

> 109

250,000

165,000

53,000

19,000

12,000

6,400

> 109

150,000

43,000

18,500

10,500

6,300

4,200

Resistivity, Ω-cmMoisture content,% by weight Top Soil Sandy Loam

Table 6

Theresistivityofthesoilisalsoinfluencedbytemperature.Table7showsthe variation of the resistivity of sandy loam, containing 15.2% moisture, with temperature changes from 20° to -15°C. In this temperature range the resistivity is seen to vary from 7200 to 330,000 ohm-centimeters.

20

10

0

0

-5

-15

68

50

32 (water)

32 (ice)

23

14

7,200

9,900

13,800

30,000

79,000

330,000

ResistivityΩ-cm

Temperature

˚C ˚F

Table 7

Because soil resistivity directly relates to moisture content and tem-perature, it is reasonable to assume that the resistance of any grounding system will vary throughout the different seasons of the year. Such varia-tions are shown in Figure 7 below. Since both temperature and moisture content become more stable at greater distances below the surface of the

Page 22: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

20 Digital Ground Resistance Tester Model 4500

earth, it follows that a grounding system, to be most effective at all times, should be constructed with the ground rod driven down a considerable distance below the surface of the earth. Best results are obtained if the ground rod reaches the water table.

0

20

40

60

80

Jan.

Mar

.

May

July

Sep

t.

Nov

.

Jan.

Mar

.

May

July

Curve 1

Curve 2

Figure 7

Seasonal variation of earth resistance with an electrode of 3/4" pipe in rather stony clay soil. Depth of electrode in earth is 3 ft for Curve 1, and 10 ft for Curve 2.

In some locations, the resistivity of the earth is so high that low-resistance groundingcanbeobtainedonlyatconsiderableexpenseandwithanelab-orate grounding system. In such situations, it may be economical to use a ground rod system of limited size and to reduce the ground resistivity by periodically increasing the soluble chemical content of the soil. Table 8 shows the substantial reduction in resistivity of sandy loam brought about by an increase in chemical salt content.

00.11.05

1020

10,7001,800460190130100

The Effect of Salt* Content on the Resistivity of Soil(sandy loam, moisture content, 15% by weight, temperature 17˚C)

Added Salt% by weight of moisture

Resistivity(Ohm-centimeters)

Table 8

Page 23: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 21

Chemicallytreatedsoilisalsosubjecttoconsiderablevariationofresistiv-itywithchangesintemperature,asshowninTable9onthenextpage.Ifsalt treatment is employed, it is, of course, necessary to use ground rods which will resist chemical corrosion.

20100-5

-13

110142190312

1440

The Effect of Temperature on the Resistivity of Soil Contining Salt*(sandy loam, 20% moisture; salt 5% of weight of moisture)

Temperature ˚C Resistivity (Ohm-centimeters)

Table 9

*Such as copper sulfate, sodium carbonate and others. Salts must be EPA or local ordinance approved prior to use.

4.1.4 Effect of Ground Electrode Depth on ResistanceToassisttheengineerindeterminingtheapproximategroundroddepthrequired to obtain a desired resistance, a device called the Grounding Nomograph may be used. The Nomograph, shown on the following page, indicates that to obtain a grounding resistance of 20 ohms in a soil with a resistivity of 10,000 ohm-centimeters, a 5/8" OD rod must be driven 20 feet. NOTE that the values indicated on the Nomograph are based on the assumption that the soil is homogeneous and, therefore, has uniform resistivity(Figure8).TheNomographvalueisanapproximation.

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22 Digital Ground Resistance Tester Model 4500

Grounding Nomograph

Ground RodResistance-Ohms

Soil Resistivity(Ohm-centimeters)

Rod DepthFeet

Rod DiameterInches

R

P

D

DIA

20

3040

90

5060

7080

100

15

10

1

5

2

4

3

5/8

1/4

1/2

3/4

1

1.5

87

65

43

2

10000

15000

10000050000

4000030000

20000

3000

500

1000

2000

40005000

20

30

10090

8070

6050

40

15

1

2

3

4

5

67

89

10

K

Figure 8

1. Select required resistance on R scale.

2. Select apparent resistivity on P scale.

3. Lay straightedge on R and P scale, and allow to intersect with Kscale.

4. Mark K scale point.

5. Lay straightedge on K scale point and DIA scale, and allow to intersectwith D scale.

6. Point on D scale will be rod depth required for resistance on R scale.

4.2 Ground Resistance Values

NEC® 2008 article 250.56 regarding the resistance of rod, pipe and plate electrodes states that if the rod, pipe, or plate does not have a resistance of 25Ω or less to ground shall be augmented by one additional electrode of anyofthetypesspecifiedby250.52(A)(4)through(A)(8).Wheremultiplerod, pipe or plate electrodes are installed to meet the requirements of the section, they shall not be less than 6 feet apart.

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Digital Ground Resistance Tester Model 4500 23

FPN:Theparallelingefficiencyofrodslongerthan8feetisimprovedbyspacing greater than 6 feet apart.

The National Electrical Code® (NEC®)statesthattheresistancetogroundshallnotexceed25Ω. This is an upper limit and guideline, since much lower resistance is required in many instances.

“How low in resistance should a ground be?”Anarbitraryanswertothisinohmsisdifficult.Thelowerthegroundresis-tance, the safer, and for positive protection of personnel and equipment, it is worth the effort to aim for less than one ohm. It is generally impractical to reach such a low resistance along a distribution system or a transmis-sion line or in small substations. In some regions, resistances of 5Ω or less maybeobtainedwithoutmuchtrouble.Inothers,itmaybedifficulttobringresistance of driven grounds below 100Ω.

Accepted industry standards stipulate that transmission substations shouldbedesignednottoexceedoneohmresistance.Indistributionsub-stations,themaximumrecommendedresistanceis5Ω. In most cases, the buried grid system of any substation will provide the desired resistance.

Inlightindustrialorintelecommunicationscentraloffices,5Ω is often the accepted value. For lightning protection, the arresters should be coupled withamaximumgroundresistanceof1Ω.

These parameters can usually be met with the proper application of basic groundingtheory.Therewillalwaysexistcircumstanceswhichwillmakeit difficult to obtain the ground resistance required by theNEC®. When these situations develop, several methods of lowering the ground resis-tance can be employed. These include parallel rod systems, deep driven rod systems utilizing sectional rods and chemical treatment of the soil. Additional methods, discussed in other published data, are buried plates, buried conductors (counterpoise), electrically connected building steel,and electrically connected concrete reinforced steel.

Electricallyconnectingtoexistingwaterandgasdistributionsystemswasoften considered to yield low ground resistance; however, recent design changesutilizingnon-metallicpipesandinsulatingjointshavemadethismethod of obtaining a low resistance ground questionable and in many instances unreliable.

Ground rods, of course, will be required in high voltage transmission lines, wheremaximumresistanceof15Ω is recommended; and in distribution lines,wheremaximumresistanceof25Ω is preferred. All electrical sys-tems constructed in accordance with the National Electrical Code®, should notexceed25Ω.

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24 Digital Ground Resistance Tester Model 4500

The measurement of ground resistances may only be accomplished with specially designed test equipment. Most instruments use the Fall of Potential principle of alternating current (AC) circulating between anauxiliaryelectrodeandthegroundelectrodeunder test; thereadingwillbe given in ohms and represents the resistance of the ground electrode to the surrounding earth. AEMC® Instruments has also recently introduced a clamp-on ground resistance tester.

NOTE: The National Electrical Code® and NEC® are registered trademarks of the National Fire Protection Association.

4.3 Ground Resistance Testing Principle(Fall-of-Potential — 3-Point Measurement)

Three-point measurement is used to measure resistance to ground of ground rods and grids. The potential difference between rods X and Y is measuredbyavoltmeter,andthecurrentflowbetweenrodsXandZismeasured by an ammeter.

ByOhm’sLawE=RIorR=E/I,wemayobtain thegroundelectroderesistance R.IfE=20VandI=1A,then:

R===20Ω EI

201

It is not necessary to carry out all the measurements when using a ground tester. The ground tester will measure directly by generating its own cur-rent and displaying the resistance of the ground electrode.

Page 27: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 25

ZYX

VOLTMETER (E)

AUXILIARYPOTENTIALELECTRODE

GROUNDELECTRODEUNDER TEST

AUXILIARYCURRENTELECTRODE

AMMETER (I)

CURRENTSUPPLY

R

EARTH

Figure 9

NOTE: Terminals X and Xv are shorted together in three-point measure-ment.

4.3.1 Position of the Auxiliary Electrodes in MeasurementsThe goal in precisely measuring the resistance to ground is to place the auxiliarycurrentelectrodeZfarenoughfromthegroundelectrodeundertestsothattheauxiliarypotentialelectrodeYwillbeoutsideoftheeffec-tiveresistanceareasofboththegroundelectrodeandtheauxiliarycurrentelectrode.ThebestwaytofindoutiftheauxiliarypotentialrodYisoutsidethe effective resistance areas is to move it between X and Z and to take areadingateachlocation.IftheauxiliarypotentialrodYisinaneffectiveresistancearea(orinbothiftheyoverlap),bydisplacingit,thereadingstakenwillvarynoticeablyinvalue.Undertheseconditions,noexactvaluefor the resistance to ground may be determined.

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26 Digital Ground Resistance Tester Model 4500

X-Y Distance

Res

ista

nce

Reading Variation

Effective ResistanceAreas (Overlapping)

X Y' Y Y'' Z

Figure 10

On the other hand, if the auxiliary potential rodY is located outside ofthe effective resistance areas, as Y is moved back and forth the reading variation is minimal. The readings taken should be relatively close to each other, and are the best values for the resistance to ground of the ground X. The readings should be plotted to ensure that they lie in a “plateau” region as shown in Figure 11.

X-Y Distance

Res

ista

nce

Reading Variation

Effective ResistanceAreas (No Overlap)

X Y' Y Y'' Z

Figure 11

4.4 Measuring Resistance of Ground Electrodes(62% Method)

The 62% method has been adopted after graphical consideration and after actual test. It is the most accurate method but is limited by the fact that the ground tested is a single unit. This method applies only when all three electrodes are in a straight line and the ground is a single electrode, pipe, or plate, etc., as in Figure 12.

Page 29: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 27

Z

Y

X

X

v

TEST RANGETEST CURRENT

2 10 502

20 200 2 20

Alligator ClipsGround Rod

Y Electrode Z Electrode

GroundStrip

Figure 12

Consider Figure 13, which shows the effective resistance areas (concentricshells)ofthegroundelectrodeXandoftheauxiliarycurrentelectrode Z. The resistance areas overlap. If readings were taken by moving the auxiliary potential electrode Y towards either X or Z, thereading differentials would be great and one could not obtain a reading within a reasonable band of tolerance. The sensitive areas overlap and act constantly to increase resistance as Y is moved away from X.

Distance from Y to Ground Electrode

Res

ista

nce

Overlapping EffectiveResistance Areas

X Y Z

GroundElectrodeUnder Test

AuxiliaryPotentialElectrode

AuxiliaryCurrentElectrode

Figure 13

NowconsiderFigure 14,where theXandZelectrodesare sufficientlyspaced so that the areas of effective resistance do not overlap. If we plot theresistance,measuredwefindthatthemeasurementsleveloffwhenY is placed at 62% of the distance from X to Z, and that the readings on

Page 30: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

28 Digital Ground Resistance Tester Model 4500

either side of the initial Y setting are most likely to be within the established toleranceband.Thistolerancebandisdefinedbytheuserandexpressedas a percent of the initial reading: ± 2%, ± 5%, ± 10%, etc.

Res

ista

nce

Distance from Y to Ground Electrode

Effective ResistanceAreas Do Not Overlap

X Y Z

GroundElectrodeUnder Test

AuxiliaryPotentialElectrode

AuxiliaryCurrentElectrode

D

62% of D

Resistance ofAuxiliary CurrentElectrode

Resistance of Earth Electrode

Figure 14

4.4.1 Auxiliary Electrode SpacingNodefinitedistancebetweenXandZcanbegiven,sincethisdistanceisrelative to the diameter of the electrode tested, its length, the homogeneity of the soil tested, and particularly, the effective resistance areas. However, an approximate distance may be determined from the following chartwhich is given for a homogeneous soil and an electrode of 1" in diameter. (For a diameter of 1/2", reduce the distance by 10%; for a diameter of 2" increasethedistanceby10%.)Approximatedistancetoauxiliaryelectrodesusingthe62%method:

Depth Driven Distance to Y Distance to Z6 ft. 45 ft. 72 ft.8 ft. 50 ft. 80 ft.

10 ft. 55 ft. 88 ft.12 ft. 60 ft. 96 ft.18 ft. 71 ft. 115 ft.20 ft. 74 ft. 120 ft.30 ft. 86 ft. 140 ft.

Page 31: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 29

4.5 Ground Resistance Measurement Procedures(3-Point)

Y

X

X

v

TEST RANGETEST CURRENT

2 10 502

20 200 2 20

Alligator Clips

Y ZX

52% 62% 72%0% 100% of distancebetween X and Z

Ground Rod Y Electrode Z Electrode

Ground Rod

Y Electrode Z Electrode

GroundStrip

-10% 3rdMeasurement

+10% 2ndMeasurement

Figure 15

Warning: Do not disconnect the ground of a live circuit.

• XandXv(C1,P1)areshorted.

• ConnectXtothegroundrodtobetested.

• ConnectY(P2)tothecentralelectrode.

• ConnectZ(C2)tothefartherelectrode.

• Usetherangeselectorswitch,andselectarangewithameasurementcapability between 2 and 2000Ω.

• Using the test current selector switch, select thehighest current forwhich you observe a stable reading, and for which the display is notblinking, or use the following guidelines:

2Ω1mΩ

10mA or50mA

20Ω10mΩ

200Ω0.1mΩ

2000Ω1Ω

2mA or10mA

20kΩ10Ω

2mA or10mA

Ranges

Resolution

RecommendedCurrent Ranges

2mA, 10mA,or 50mA

Page 32: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

30 Digital Ground Resistance Tester Model 4500

4.5.1 Over-range IndicationOver-range is indicated when the display reads 1, or when the display is blinking and the indicator is lit.

4.5.2 Incorrect MeasurementsThe incorrect measurement indicator shows excessive electrode resis-tanceandexcessive transient noiseand stray current; it also indicateswhen the selected test current is too high.

In the event of an incorrect measurement indication:

• Selectthenextlowesttestcurrent.

• ImprovethequalityoftheauxiliarygroundelectrodesYandZ;Zisthemostlikelysourceofproblemswithexcessiveresistance.

• Checkconnectionsforcontinuitybetweenleadsandelectrodes.

• Besurethatelectrodesareproperlyinserted;theyshouldbecompletely buried, if possible.

• Ifstraycurrentsaresuspected,onesolutiontoreducetheirinflu-ence is to move both Y and Z electrodes in and arc relative to theXelectrode(e.g.trya90°shift),andtestagain.

4.6 2-Point Measurement (Simplified Measurement)

Thisisanalternativemethodtothree-pointmeasurementwhenanexcel-lent ground is already available.

Incongestedareaswherefindingroomtodrivethetwoauxiliaryrodsmaybe a problem, the two-point measurement method may be applied. The reading obtained will be that of the two grounds in series. Therefore, the water pipe or other ground must be very low in resistance so that it will benegligibleinthefinalmeasurement.Theleadresistanceswillalsobemeasuredandshouldbedeductedfromthefinalmeasurement.

Thismethodisnotasaccurateasthree-pointmethods(62%method),asit is particularly affected by the distance between the tested electrode and the dead ground or water pipe. This method should not be used as a stan-dard procedure, but rather as a backup in tight areas. See Figure 16.

Page 33: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 31

Procedure

• ShortXandXv(C1,P1)

• ShortYandZ(P2,C2)

• ConnectXtogroundrodtobemeasured

• ConnectZtoanelectrode

• Measureasinthethree-pointmethod

Y

Z

X

X

v

TEST RANGETEST CURRENT

2 10 502

20 200 2 20

Grounding conductor

Ground level

Ground rod

Butt plate

Utility pole

Terminals shorted Auxiliary rod

(Y-Z shorted)

Figure 16

4.7 Continuity MeasurementAfter the shorting strip has been properly positioned between X and Xv (C1,P1),connecttheY(P2)andZ(C2)terminalstogetheraswell.

Continuity measurement is made with two leads, one from X-Xv, the other fromY-Z(P2,C2);pushthe“TEST”buttontomeasure.

Page 34: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

32 Digital Ground Resistance Tester Model 4500

Y

Z

X

X

v

TEST RANGETEST CURRENT

2 10 502

20 200 2 20

DIGITAL GROUNDRESISTANCE

TESTERMODEL 4500

Figure 17

4.8 Soil Resistivity Measurements

Why make soil resistivity measurements?Soil resistivity measurements have a threefold purpose. First, such data are used to make sub-surface geophysical surveys as an aid in identifying ore locations, depth to bed rock and other geological phenomena. Second, resistivity has a direct impact on the degree of corrosion in underground pipelines. A decrease in resistivity relates to in increase in corrosion activ-ity and therefore dictates the protective treatment to be used. Third, soil resistivity directly affects the design of a grounding system, and it is to that taskthatthisdiscussionisdirected.Whendesigninganextensiveground-ing system, it is advisable to locate the area of lowest soil resistivity in order to achieve the most economical grounding installation.

Resistivity measurements are of two types, the 2-point and the 4-point method. The 2-point method is simply the resistance measured between two points. For most applications, the most accurate method is the 4-point method, which is used in the Model 4500 Ground Tester. The 4-point method, as the name implies, requires the insertion of four equally spaced, and in-line, electrodes into the test area. A known current from a constant current generator is passed between the outermost electrodes. Thepotentialdrop(afunctionoftheresistance)isthenmeasuredacrossthe two innermost electrodes. Model 4500 is calibrated to read directly in ohms.

1000A x 1

F (in kHz)

Page 35: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 33

Where:A=distancebetweentheelectrodesincentimeters

B=electrodedepthincentimeters

If A > 20 B, the formula becomes:

ρ=2πAR(withAincm)

ρ=191.5AR(withAinfeet)

ρ=Soilresistivity(ohm-cm)

This value is the average resistivity of the ground at a depth equivalent to the distance “A” between two electrodes.

Z

Y

X

X

v BATTERYCHARGE

BLINKING DISPLAYAND

POINTER INDICATEEXCESSIVE

- TRANSIENT NOISE- ELECTRODE RESISTANCE

EXTERNAL BATTERY

12 V

TEST RANGETEST CURRENT

mA2 10 50

Ω κΩ

220 200 2 20

50/60/400 Hz_110V

b<1a20 a a a

Z electrodeY electrodeXv electrodeX electrode

DIGITAL GROUNDRESISTANCE

TESTERMODEL 4500

Figure 18

4.9 Soil Resistivity Measurement Procedure (4-Point)

Given a sizeable tract of land in which to determine the optimum soil resis-tivity,someintuitionisinorder.Assumingthattheobjectiveislowresis-tivity, preference should be given to an area containing moist loam as opposed to a dry sandy area. Consideration must also be given to the depth at which resistivity is required.

Page 36: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

34 Digital Ground Resistance Tester Model 4500

• DisconnecttheshortingstripfromtheXandXvterminals.

• Arrangetheelectrodesinastraightline.Besurethatdistancesbetween electrodes are identical: e.g. 3 meters between eachelectrode(SeeFigure18).

• Thedistancebetweenpolesisproportionaltotheaveragedepthof the soil sample you wish to make.

• Theelectrodesshouldbeplacedatadepthofapproximately6"(0.15m),sothatthedepthisapproximately1/20thofthedistancebetween electrodes.

• UseleadstoconnecttheX,Xv,Y,andZelectrodestotherespec-tive terminals on the Digital Ground Resistance Tester.

• Itispreferabletoplacetheselectorinarangepositionwhichvariesinverselyinrelationtothedistanceidentifiedas“A”;inother words, the farther apart the four electrodes, the lower thetest current should be.

• Pressthe“TEST”button.

• Readtheresistancelevel(R)indicatedonthedisplay.

• Intheeventofdifficultiesinperformingmeasurements,consultthe previous instructions concerning ground resistance measure-ments.

• Applythefollowingformulainordertodetermineresistivity(ρ):

ρ=2πx225Ωx3m

ρ=4350Ωm

Example: After inspection, the area to be investigated has been narrowed downtoaplotofgroundapproximately75squarefeet(22.5m2).Assumethatyouneedtodeterminetheresistivityatadepthof15ft.(450cm).Thedistance “A” between the electrodes must then be equivalent to the depth atwhichaverageresistivityistobedetermined(15ft,or450cm).UsingthemoresimplifiedWennerformula(ρ=2πAR),theelectrodedepthmustthenbe1/20thoftheelectrodespacingor8-7/8"(22.5cm).

Layout theelectrodes inagridpattern (Figure20)andconnect to theModel 4500 as shown in Figure 19. Proceed as follows:

• RemovetheshortingstripbetweenXandXv

• Connectallfourauxiliaryrods

Page 37: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 35

Forexample,ifthereadingisR=15,

ρ(resistivity)=2πxRxA

A(distancebetweenelectrodes)=450cm

ρ=6.28x15x450=42,390Ω-cm

Z

Y

X

X

v

TEST RANGETEST CURRENT

2 10 502

20 200 2 20

R

B

X Xv Y Z

AA A

DIGITAL GROUNDRESISTANCE

TESTERMODEL 4500

Figure 19

AAA

A

A

A

Figure 20

Page 38: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

36 Digital Ground Resistance Tester Model 4500

4.10 Multiple Electrode System

A single driven ground electrode is an economical and simple means of making a good ground system. But sometimes a single rod will not provide sufficientlowresistance,andseveralgroundelectrodeswillbedrivenandconnectedinparallelbyacable.Veryoftenwhentwo,threeorfourgroundelectrodes are used, they are driven in a straight line; when four or more areused,ahollowsquareconfigurationisusedandthegroundelectrodesarestillconnectedinparallelandequallyspaced(Figure21).

In multiple electrode systems, the 62% method electrode spacing may no longerbeapplieddirectly.Thedistanceoftheauxiliaryelectrodesisnowbasedonthemaximumgriddistance(e.g.inasquare,thediagonal;inaline,thetotallength.Forexample,asquarehavingasideof20ftwillhaveadiagonalofapproximately28ft).

DIAGONAL

DIA

GO

NA

L

a

a a

a

Figure 21

Page 39: AL GROUNDDIGIT RESISTANCE TESTER 4500 · terminals X and Y or X and Z when the ground leads are connected. The Model 4500 can be used to perform soil resistivity measurements with

Digital Ground Resistance Tester Model 4500 37

6 ft8 ft10 ft12 ft14 ft16 ft18 ft20 ft30 ft40 ft50 ft60 ft80 ft100 ft120 ft140 ft160 ft180 ft200 ft

78 ft87 ft100 ft105 ft118 ft124 ft130 ft136 ft161 ft186 ft211 ft230 ft273 ft310 ft341 ft372 ft390 ft434 ft453 ft

125 ft140 ft160 ft170 ft190 ft200 ft210 ft220 ft260 ft300 ft340 ft370 ft440 ft500 ft550 ft600 ft630 ft700 ft730 ft

Multiple Electrode System

Max Grid Distance Distance to Y Distance to Z

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38 Digital Ground Resistance Tester Model 4500

CHAPTER 5

MAINTENANCE

5.1 Warning Please make sure that you have already read and fully understand the WARNING section on page 3.• Toavoidelectricalshock,donotattempttoperformanyservicing

unlessyouarequalifiedtodoso.• Toavoidelectricalshockand/ordamagetotheinstrument,donotget

water or other foreign agents into the case. Turn the Instrument OFF and disconnect the unit from all circuits before opening the case.

5.2 Power Supply

5.2.1 Testing Battery Voltage• Short-circuittheXandZterminals.• Turnthecurrentselector(seeFigure3)to50mA.• Turntherangeselectorto20Ω.• Pressthe“Test”button.Ifthecolon(“8”inFigure3)lightsup,rechargethebatteries.Ifthecolondoes not light, the batteries are charged.

5.2.2 Average Operating Time• 4hrson50mAtestcurrent(80015-secondmeasurements)• 7hrson2mAand10mAtestcurrents(150015-secondmeasure-

ments)

If the colon lights up, the battery has lost power. Thereafter, the available operating time remaining is approximately 100 15-secondmeasurements.

When this situation arises, recharge the battery at once or obtain power fromanexternalbattery(seethefollowingparagraphs).

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Digital Ground Resistance Tester Model 4500 39

5.2.3 Recharging Built-In Battery• Usethepowercordstoredinsidethecompartmentwithinthecover.• Plugthepowercordintothefemaleinputjack.• Connecttheotherendofthecordtoapoweroutlet(voltagemustbe

thesameasvoltageindicatedontheplateidentifiedas“11”).• Theredlightwillturnonandremainlitwhilethebatteryisrecharging.

Charging time is 14hrs. minimum for a discharged battery.

NOTE 1: The battery may be charged for more than 14 hours without damagingtheinstrument(internalprotection).NOTE 2: Do not allow the battery to remain discharged for more than several days.NOTE 3: If an instrument is not used frequently, the battery should be recharged regularly, three-month intervals are recommended.

5.2.4 Power Supply from External BatteryThe external battery should be directly connected to the appropriateterminals.Besuretoobservetheproperpolarities.Theexternalbatterydoes not charge the internal battery.NOTE: It is not necessary to remove the battery supplied with the instru-mentwhenusinganexternalbatteryorsupply.

5.2.5 Replacing Battery• Usethehexkeytounscrewthesixfasteningscrewsfromthechas-

sis, which are located on the bottom of the case.• Pulloutthechassis

(Figure22).Rememberto unplug the ribboncable which connectsthe power supply boardin the bottom of the caseto the boards mountedin the chassis.

• Removethewingnuts,the spacers, and theprotective cover to gainaccesstothetwo12VDC battery (See Figure23).

Chassis

Ribbon Cable

Case

Fastening Screws

X

X

ZY

v

BATTERY

CHARGE

BLINKING DISPLAY

AND

POINTER INDICATE

EXCESSIVE

- TRANSIENT NOISE

- ELECTRODE

RESISTANCE

EXTERNAL

12 V

TEST

RANGE

TEST CURRENT

DIGITAL GROUND

RESISTANCE

TESTER

MODEL 4500

mA 210 50

Ω

220200 2 20

50/60/400 Hz_110V

! BEEPER

INDICATES HIGH

GROUND VOLTAGE

AEMC

I N S T R U M E N T S

Figure 22

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40 Digital Ground Resistance Tester Model 4500

12 V DC

Power Supply Board

Wing Nuts

Shock-Absorbing Layer

LengthwiseLocking Screws

Stress Relief Plate

Figure 23

• Disconnectthetwowireswhichconnectthebatterytothepowersupply board.

• Replacethewornbattery.• Connectthenew12VDCbatterytothepowersupplyboard.Pay

close attention to the polarities printed on the power supply board.

12 V

110V 220V

Source Voltage SelectionSwitch (110V AC/220V AC)Power Supply Board

12 V DC

3.15 A

Supply Fuse

Figure 24

5.2.6 Changing the Supply Voltage (110/220VAC)• OpenuptheModel4500.Positiontheselectorswitchonthepower

supplyboard(SeeFigure24).• Settheplate(“11”inFigure3)whichindicates“220VAC”ononeside

and“110VAC”ontheother,totheselectedvoltage.• ReassembletheModel4500.

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Digital Ground Resistance Tester Model 4500 41

WARNING• Ifthesupplyswitchissetto110VACandtheinstrumentisconnected

to220VAC,thebatterychargeindicator(seeFigure3)willturnonfor several seconds, but will then turn off. The fuse will blow. Do not continue to run the instrument.

• Ifthesupplyswitchissetto220VACpositionandtheinstrumentisconnectedto110VAC,theindicatorwillnotturnon.Theinstrumentwill not recharge or operate.NOTE: For either situation, errors in completing connections will not endanger the instrument.

5.2.7 Replacing the Supply FuseAn internal fuse is used to protect the instrument against an improperly selected supply voltage.To replace this fuse:• Removethesixhexscrewsfromthebottomofthecase(seeFigure

22),andliftthechassisfromthecasehousing.• Replacethefuse(Figure24)andreassembletheinstrument.

5.2.8 Replacing the Safety FuseAninternalfusewhichprovidesprotectionforupto500VACisusedtoprotect the instrument against voltages into the test leads.To replace this fuse:• Removethesixhexscrewsfromthebottomofthecase(seeFigure

22),andliftthechassisfromthecasehousing.• Turnthechassisover.• Replacethefuse(Figure25)andreassembletheinstrument.

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42 Digital Ground Resistance Tester Model 4500

Chassis ColumnsInstalled Safety Fuse

Replacement Fuse

Figure 25

5.3 Cleaning

Disconnect the instrument from any source of electricity.

• Useasoftclothlightlydampenedwithsoapywater.• Rinsewithadampclothandthendrywithadrycloth.• Donotusealcohol,solventsorhydrocarbons.

5.4 StorageIftheinstrumentisnotusedforanextendedtimeperiod,thebatteryshouldbe recharged regularly. Three-month intervals are recommended.

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Digital Ground Resistance Tester Model 4500 43

Repair and Calibration

Toensurethatyourinstrumentmeetsfactoryspecifications,werecommendthat it be scheduled back to our factory Service Center at one-year intervals for recalibration, or as required by other standards or internal procedures.

For instrument repair and calibration:You must contact our Service Center for a Customer Service Authorization Number(CSA#).Thiswillensurethatwhenyourinstrumentarrives,itwillbetracked and processed promptly. Please write the CSA# on the outside of the shipping container. If the instrument is returned for calibration, we need to know if you want a standard calibration, or a calibration traceable to N.I.S.T. (Includescalibrationcertificateplusrecordedcalibrationdata).

Ship To: ChauvinArnoux®, Inc. d.b.a. AEMC® Instruments15 Faraday DriveDover, NH 03820 USAPhone:(800)945-2362(Ext.360)

(603)749-6434(Ext.360)Fax: (603)742-2346or(603)749-6309E-mail: [email protected]

(Orcontactyourauthorizeddistributor)Costs for repair, standard calibration, and calibration traceable to N.I.S.T. are available.NOTE: You must obtain a CSA# before returning any instrument.

Technical and Sales Assistance

If you are experiencing any technical problems, or require any assistancewiththeproperoperationorapplicationofyourinstrument,pleasecall,faxore-mail our technical support team:

ChauvinArnoux®, Inc. d.b.a. AEMC® Instruments Phone:(800)945-2362 (Ext. 351)

(603)749-6434 (Ext. 351)Fax: (603)742-2346E-mail: [email protected]

Contact:

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44 Digital Ground Resistance Tester Model 4500

Limited Warranty

The Model 4500 is warranted to the owner for a period of 2 year from the date of original purchase against defects in manufacture. This limited warranty is given by AEMC® Instruments, not by the distributor from whom it was pur-chased. This warranty is void if the unit has been tampered with, abused or if the defect is related to service not performed by AEMC® Instruments.

For full and detailed warranty coverage, please read the Warranty Coverage Information, which is attached to the Warranty Registration Card (if enclosed) or is available at www.aemc.com. Please keep the Warranty Coverage Information with your records.

What AEMC® Instruments will do:If a malfunction occurs within the warranty period, you may return the instrument to us for repair, provided we have your warranty regis- tration information on file or a proof of purchase. AEMC® Instruments will, at its option, repair or replace the faulty material.

REGISTER ONLINE AT:www.aemc.com

Warranty Repairs

What you must do to return an Instrument for Warranty Repair: First, request aCustomerServiceAuthorizationNumber (CSA#) by phoneorbyfaxfromourServiceDepartment(seeaddressbelow),thenreturntheinstrument along with the signed CSA Form. Please write the CSA# on the outside of the shipping container. Return the instrument, postage or shipment pre-paid to:

Ship To: ChauvinArnoux®, Inc. d.b.a. AEMC® Instruments15FaradayDrive•Dover,NH03820USAPhone:(800)945-2362(Ext.360)

(603)749-6434(Ext.360)Fax: (603)742-2346or(603)749-6309E-mail: [email protected]

Caution: To protect yourself against in-transit loss, we recommend you insure your returned material.

NOTE: You must obtain a CSA# before returning any instrument.

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99-MAN 100033 v12

Chauvin Arnoux®, Inc. d.b.a. AEMC® Instruments15FaradayDrive•Dover,NH03820USA•Phone:(603)749-6434•Fax:(603)742-2346

www.aemc.com