akhilesh kumar project report

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    For every1 ton of plastic that is recycled we save the equivalent of 2 peoplesenergy use for 1 year, the amount of water used by 1 person in 2 months time andalmost 2000 pounds of oil. Plastics can be recycled and turned into many items fromclothing to lumber. Taking the responsibility of the consumer use is the only meansof avoiding plastics in the landfill. Most plastic products come with a code on the

    bottom, this code determines if and how this product can be recycled. Before beingrecycled the plastic is sorted by a Plastic Identification Code and number; there are 7classifications for plastic. These classifications are used world wide along with thearrowed triangle.

    Recycling Co

    de &Symbols

    Abbreviation Name of Polymer Common Uses of Recycled Product

    PET / PETE Polyethylene terephthalate Polyester fibres, soft drink bottles.

    HDPE High density polyethylene Bottles, plastic carrier bags, recycling bins.

    PVC / V High density polyethylene Pipe, fencing, non-food bottles.

    LDPE Low density polyethylene Plastic bags, containers, dispensing bottles.

    PP Polypropylene Auto parts, industrial fibres.

    PS Polystyrene Coffee cups, toys, video cassettes.

    OTHER Other Plastics Various.

    I t is the misunderstanding of these arrows that contribute to plastic lagging farbehind other recyclable materials. Unfortunately not all codes are accepted in all

    recycling centers, every city has their own standards of plastic acceptance.

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    The environmental benefits of recycling plastics include fewer toxins and less waste.There are some misconceptions of plastic recycling. Plastic containers gatheredcurbside is recycled into plastic containers again; many of the containers are actuallyturned into un-recyclable products such as textiles and plastic lumber.

    The knowledge of plastics being recycled has increased the usage of plastics whilethe curbside pick up has not increased to match resulting in more plastics reachingthe landfill. The use of plastic containers produces less energy use; the recycling andproduction of disposable plastics uses as much energy as that of producing glasscontainers that can be reused, using reusable containers will conserve energy.Nowadays the people are more conscious than before and use products which aremore environment friendly and which can be recycled later after use. Even in thehouse and offices people tends to use more plastic materials which can be recycledlater on.For the same this unit will come up with a semi- automated factory for recycling ofwaste plastic scraps to tap the virgin market of North Eastern States and North

    Bengal. The main concern is to make the environment free from pollution. Theenvironmental benefits of recycling plastics include fewer toxins and less waste ofenergy.

    4. Siliguri and its Growing importance:-

    After a long survey of the market and availability of industrial facilities, Mr.Akhilesh Kumar has chosen Siliguri to start its new project of Recycling plasticscraps. Basically Siliguri is the nerve center of entire North Eastern Zone. Fullbari,

    the place of proposed factory unit, is just 8 K.M away from Siliguri Town.During the last 15 years the town Siliguri has experienced a spectacular

    development and this process of development is still under progress. Improvementof the total infrastructure, drainage systems, water supply system, constructionof three bridges on the river Mahananda, Railway over bridge, several bypassesand under passes, a Central Bus Terminus, a stadium (Kanchanjungha Krirangan),a modern auditorium (Dinabandhu Mancha), several industrial development centre,several big housing projects etc have increased the importance of the SiliguriTown. Conversion of Siliguri Municipality to the Municipal Corporation andestablishment of the Siliguri Jalpaiguri Development Authority (SJDA) haveaccelerated this development process in the region for betterment of the

    social and industrial infrastructure facilities.As a result of the recent thrust for promotion of the town Siliguri, almost

    all the major companies, banks, industries have opened their branches in this townand with in the last decades it is converted into one of the fast developing city ofIndia.Now Siliguri is the nerve center of entire North Eastern Zone. Actually the town ofSiliguri is the gateway of the Seven North Eastern States (Assam, Manipur, Tripura,Meghalaya, Arunachal Pradesh, Mizoram and Nagaland), Sikkim, Kingdom of Nepaland Bhutan and called as capital of North Eastern States.

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    5. Transport Facilities:

    Siliguri is well connected by Air, Rail and Road to all the major cities of India.

    6. Products and Capacity thereof: -

    The main product of this unit is the Plastic Recycled Granules (chips) which

    are produced by recycling plastic scraps. We deal in various plastic items like PET

    Granules, HDPE Granules, HDPE Blow Granules, LDPE Granules, PP Granules,

    and other various plastic items. A plant having capacity of 1000 kg per day recycled

    plastic granules will be installed. The unit will run in two shifts. The Machinery is

    Semi- automated which will work with the aid of power and labour simultaneously.

    7. Market: -

    As per experts, consumption of plastic material has tremendously increased in

    this region. Siliguri is well connected by roads with the entire north Bengal region

    and has become the nerve centre of entire north Bengal region. Generally all the

    plastic scraps get accumulated here from different parts of the north Bengal region.

    Thereafter these plastic scraps are recycled here and after recycling it is dispatched

    to the manufacturer of plastic products to get the new end product. The main product

    of the unit is Plastic Granules (chips) of different varieties i.e. PET Granules, HDPE

    Granules, HDPE Blow granules, LDPE Granules, PP Granules, Etc.

    8. Raw Materials: -

    Major raw materials required for this unit are: -

    i) Plastic Scraps which will be purchased locally are available in reasonableprice at required quantity and without difficulty.

    ii) Water, for washing the plastic granules will be taken out from the borewell.

    .Other requirements are all available in the Siliguri Market.

    .

    9. Labour: -

    Adequate number of semi skilled and unskilled labors will be deployed in the

    unit. However as the plat is semi- automated, demand of labour will not be much

    higher. All labors are locally available and cheapest in comparison the other parts

    of India.

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    11. Cost of project and means of finance:

    To be financed by:

    Details of Cost:

    Land (Annexure I) :

    This project will come up on a land measuring 14 Kathas located at Fullbari, near Fullbari Cannal,P.S. Bhaktinagar, in Jalpaiguri District In the name of Sri Badri Prasad. Mr.Akhilesh Kumar is theSon of Sri Badri Prasad and Sri Badri Prasad has no objection to utilize the said land by AkhileshKumar for the business purpose.

    Details of the land is as follows:-

    J. L. No: 03

    Police Station Bhaktinagar

    Area 14 Kathas

    Plot No: 1044(L.R), 358(R.S)

    Khatian No: 2205(L.R)

    Mouza:Binnaguri

    District Jalpaiguri

    Factory Shed (Annexure II):

    Factory Building cum Godown Rs.1,60,000.00

    Boundary Wall , Shed Rs. 90,000.00TOTAL Rs. 2,50,000.00

    Land (Annexure - I) Owned

    Factory Shed (Annexure II) Rs. 2,50,000.00

    Plant & Machinery (Annexure - III) Rs. 5,60,000.00

    Margin Money of Working Capital Rs. 11,50,000.00

    TOTAL Rs. 19,60,000.00

    Bank Loan( Cash Credit) Rs. 8,00,000.00

    Bank Loan (Term Loan) Rs. 6,25,000.00

    Own Contribution (Capital) Rs. 5,35,000.00

    TOTAL Rs. 19,60,000.00

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    Plant and Machinery (Annexure- III):

    Washing Machine (10 HP Motor) Rs. 1,05,000.00

    18 Grinder Machine (20HP) Rs1,30,0000.00

    Knife Grinder Machine ( 1 HP) Rs 55,000.00

    Grinder Machine Tools & Fittings Rs. 20,000.00

    Electrical Connection & Fittings Rs. 2,50,000.00

    TOTAL Rs. 5,60,000.00

    12. Time Schedule of the Project Implementation:-

    The various activities such as construction of Factory building, availing loan

    from bank, erection of machinery, electrification, recruitment of staff etc. are to be

    done for implementing the scheme in the following order.

    Land Acquired

    Plan & Permissions Oct' 2012

    Arrangement of Finance Sept -Oct'2012

    Factory Shed - Start of Construction Oct 2012

    Factory Shed- Completion of Construction Nov 2012

    Installations of Plants & Machinery Nov2012

    Electrical Connection Nov'2012

    Start of Commercial Production Dec2012

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    FINANCIAL IMPLICATIONS

    1. Capacity Utilization:

    The unit is having processing capacity of 1000 Kg. recycled plastic

    granules per Day. We have considered one shift having 8 hours per shift to

    find out the capacity of the plants. Capacity utilization rate has been estimated

    at 55% in the first year, 70% in the second year, 85% in the third year and

    then 90% from fourth year onwards respectively.

    2. Profitability Estimates:

    Earnings: This unit will produce plastic granules (chips) of different types i.e.

    PET, HDPE Blow, LDPE, PP, etc. Selling Price of these plastic granules

    (chips) is estimated to be between Rs.30-55 per kg. LDPE Granules will be

    sold at a range of Rs.50-55 per kg., PET Granules at a range of Rs.45-55 per

    kg., HDPE Blow at a range of Rs.35-40 per kg., PP Granules at a range of Rs.

    30-35 per kg. This is considered to be very competitive.

    Raw Materials, Consumables, stores and Provisions:

    Major raw material of these products is mainly plastic scraps. In addition ofplastic scrap it needs water for cleaning the plastic granules. Generally the

    raw materials i.e. plastic scraps are purchased from local market at a range of

    Rs.20-32 per kg. Processing cost per kg of plastic granules is estimated to be

    around Rs.7 (approx). Raw material i.e. plastic scraps are easily available

    through out the year and are not expected to be in short supply in the coming

    year.

    Depreciation: Depreciation has been calculated at the rate as prescribed in

    the Income Tax Act.

    Income Tax: Income tax liabilities have been calculated considering the

    prevailing Rules of Income Tax Act. However, from the trends received from

    the last there will not be any adverse changes in the rule in the near future.