aircrete production plants inntech
TRANSCRIPT
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MODERN GREEN TECHNOLOGIES FOR AFFORDABLE PRICES
AERATED CONCRETE PRODUCTION LINES
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Wide range of production lines fits needs of each client
Inntech Start Stationary production lines with capacity up from 10 to 49 m3 of NAAC blocks per day.
Inntech ProfiAutomated production lines. Capacity is up from 60 to 200 m3 NAAC blocks per day
Inntech MasterSemi-automatic production lines. Capacity is from 30 up to 49,6 m3 NAAC blocks per day
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What is NAAC?
Aerated concrete is classified as cellular concrete. It is building material which consists of air-bubble voids. That structure makes aercrete one of the most efficient building material because of its physicotechnical qualit
Aerated concrete can be classified by the way of hardening:
• autoclaved which harden under excessive pressure and higher-temperature in special furnace - autoclaves;
• non – autoclaved which harden naturally or under steam curing. Moreover non-autoclaved aerated concrete production requires hundreds times less investments than autoclaved production method.
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FEATURES OF NAAC
Eco-friendly Air- and Water-Resistant High compressive strength
Economical easy to install
Earthquake-resistant
Fire resistant Sound-proofing
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Сomparative analysis of aerated concrete blocks produced by INNTECHGROUP company and other wall materials
Characteristic Unit Red brickVibro-
compressed concrete hollow
blocks
Foamed concrete
Aerated concrete
Density Kg/m3 1400-1700 1500-1800 800 600Thermal conductivity watt/m°K 0,45-0,7 0,4-0,56 0,25 0,14Freeze resistance cycle F-32 F-25 F-35 F-50 F-35 F-50 F-25Usage of masonry mortar per 1m2 of wall m3 0,24 0,18 0,11-0,15 0,11Deviation of geometrical dimensions mm 5-10 1-5 1-3 1-3Adhesion (connection) of finishing mortar - yes yes no yesLoad on foundation - high middle low lowRequired wall thickness with equal thermal conductivity mm 250 200 120 75
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How to produce NAAC Block? The main components for the production of NAAC :
Cement Sand Aluminum powder
You can use Fly Ash instead of sand
Chemical additives
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Automated non-autoclaved aerated concrete blocks
production lines Inntech Profi with capacity from 60 m3/day to 200 m3/day
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Distinctive features of this line• Mobile mould with bigger sizes: 2400x600 600 mm (0,86 m3)• Moulds are moved by hydraulic pusher
• Strain-gauge weighing principle by pushing the button • Components pneumatically unloaded into the mixer
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• High-performance cutting device allows to manufacture NAAC blocks of almost any sizes
• Array is cut by vertical and horizontal cutting machines to promote perfect geometry of block
• Frequency-regulated drive of cutting device enables to produce blocks with perfectly smooth as well as with rough surface
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• Vibration technology for lifting of NAAC array
• Handles cutting machine for large-sized blocks
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Requirements for working room
Placement of equipment (t>15C), sq.m From 400
Warm warehouse for products (t>0C), sq.m 100
Providing of water and electricity
•Compact design
• Highest possible output from each square meter
• Maximum automatization of the production
Advantages of Inntech Profi
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Semi-automatic non-autoclaved aerated concrete
blocks production lines Inntech Master with capacity
from 30 up to 50 m3/day
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Distinctive features of this line
Requirements for working room
Placement of equipment (t>15C), sq.m from 250
Warm warehouse for products (t>0C), sq.m 80
Providing of water and electricity
Mobile mould with sizes 2400х600х300 (0,42 m3 )
Components manually unloaded into the mixer
Moulds are moved by mechanical pusher
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•Cutting of the array is performed by vertical cutting machine
•Frequency-regulated drive of cutting device enables to produce blocks with perfectly smooth as well as with rough surface
•Strain-gauge weighing principle by pushing the button
Medium automatization of the
production
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Stationary production lines Inntech Start with capacity from 10 to 49 m3 of NAAC blocks per day
The set of equipment can be upgraded from low automatization of the production process to
medium level
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Distinctive features Requirements for working room
Placement of equipment (t>15C), sq.m
from 160
Warm warehouse for products (t>0C), sq.m 50
Providing of water and electricity
•Fixed moulds (2000х1200х300 mm (0,72 m3) )
•Mixer for aerated concrete moves from point of dosage to molds
•Dosing of the components is carried out by weight batches of sand and cement hoppers or manually .
•Cutting of an array is performed manually by conductor with special saws.
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Send us request: specify desired capacity , port of delivery , drawing of your production facilities
You’ll receive: tailored layout solutions, business offer, terms of delivery
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•After discussion of payments terms (prepayment/L/C) we sign the
sales contract
•Equipment is delivered at terminal (named terminal at port or place of
destination)
• You can order installation works or do it yourself
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After installation works are finished our technician will start up the production using locally available materials
You start to make money!
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About us
• We have been meeting our customers' requirements and international quality standards competitively thanks to our highly qualified staff.
• Our customized approach results in regular introduction of new technologies and development of new product lines. • Our production and warehousing facilities enable to maintain production schedules and the efficient delivery of final product to end customer.
LLC TPC INNTECHGROUP is modern Russian company that designs and manufactures the equipment for non-
autoclaved aerated concrete
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LLC Inntechgroup is proud of our diverse worldwide customer base which includes clients from numerous
countries such as CIS countries, South and Southeast Asia, Middle East
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•free individual layout solutions which will suit your building
•development of individual NAAC mixture composition basing on locally available raw materials
• guarantee and post-guarantee maintenance services,
•advisory services at each step, start up of production
•teaching customer’s staff
We provide partners and clients with extensive technologic and engineering
support:
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We sincerely hope that the information will help you to make an informed decision about our production lines!
Best regards,Inntechgroup team
Tel.: +7(3852) 22 22 01, +7(3852) 53 35 25, +7 964 603 35 25www.inntg.com [email protected]