aircraft - ayan · 2010. 8. 28. · bsen 133/62, 12163, 12164, 12167 bs iso en description...

Aircraft

• Heat Exchange

• Cable Assembly

• Terminals

• Couplers and Connectors

• Valves

Automotive

• Radiators

• Brake Tubing

• Brake Lines

• Air Coolers

• Tubing for Master Cylinder

Electronic

• Connectors

• Printed Circuit Boards

• Sockets

• Lead Frames

• Voltage Rectifiers

Oil and Gas

• Meter Bank

• Water Piping

• Pumps

• Heat Exchangers

• Copper Heat Sinks

4. Industry Applications of Copper

Fastener

• Bolt and Nut

• PCB Terminals

• Insert

• Thread Rolling

• Socket Pins

Semi-Conductor

• Polishing Machine

• Ciruit Board Finishers

• Vibratory Machine

• Fluid Pumps

• Filtration Systems

Mechanical

• Hydraulic Hose

• Bite Type Fittings

• O-Ring Face Seal Fittings

• Crimped Fittings

• Pipe Fittings and Adaptors

Marine

• Boat Hulls

• Heat Exchangers

• Valves

• Shafts and Rudders

• Rope Guide

4. Industry Applications of Brass

Properties of Copper

Copper Physical PropertiesDenisty Melting Point

8.94 (kg / m3) 1085 (ºC)

Copper Mechanical PropertiesCondition 0.2% Proof Tensile Elongation Vickers

Stress Strength % HardnessN / mm2 N / mm2 HV

O - Annealed 60 220 55 45

Half-Hard 325 385 4 115

Elastic Modules Shear Modules Yield Stress Ultimate Stress

110 -120 (GPA) 40-47 (GPA) 55-330 (MPa) 230-380 (MPa)

Copper Thermal PropertiesThermal Expansion Coefficient Thermal Conductivity

(x 10-6 / ºC) (w / m.k )

16.6 – 17.6 410

Copper Electrical PropertiesElectric Resistivity

(x 10 -9 Ω • m )

17

Copper Acoustic PropertiesLongitudinal Wave Velocity (m/s) Shear Wave Velocity (m/s)

4760 / 5010 2325 / 2270

Chemical Compositions of Copper

Copper No. Designation Description Cu As Sb P Te Other NamedElements

C101 OFE Oxygen-Free 99.99 0.0005 0.0004 0.0003 0.0002 0.0005Electron Oxygen

C103 OFXLP Oxygen-Free 99.95 – – 0.001 – –Copper 0.005

C111 ETP Electron 99.90 – – – – –

C109 Cu Te – 99.95 – – – 0.3 0.005Oxygen

C106 Cu-DHP – 99.90 0.05 0.005 0.013 0.01 –

Specification Cross Reference of Copper

Copper Busbar for the Electrical Industry

BSEN 133/62, 12163, 12164, 12167

BS ISO EN Description Uses/Characteristics

C101 Cu-ETP CW004A Electrolytic, tough pitch, Busbar conductors & otherhigh conductivity copper. fabricated electrical components.

C103 Cu-OF CW008A Oxygen free high Oxygen free version of Cu-ETPconductivity copper. for use in reducing atmosphere.

C111 Cu-S CW114C Sulphur copper Added Sulphur gives(free machining). good machining uses.

C109 Cu-TEP CW115C Tellurium copper Added Tellurium gives good(free cutting). machining properties.

ASTM UNS ISO BS EN DIN JIS

B187/Bars C11000 Cu-ETP C101 CW004A E-Cu 57 C1100

Copper Sheet for Industry

BSEN 1172, 1652, 1653, 1654

BS ISO EN Description Uses/Characteristics

C101 Cu-ETP CW004A Electrolytic, tough pitch, Suitable for conductors &high conductivity copper. fabricated electrical components

(but not in red atmosphere).

C103 Cu-OF CW008A Oxygen free high Oxygen free version of Cu-ETPconductivity copper. for use in reducing atmosphere.

C106 Cu-DHP CW114C Phosphorus deoxidised For general & chemicalarsenic free copper engineering, particularly when(suitable for brazing). brazing or welding is involved.

Properties of Brass

Brass Physical PropertiesDenisty Melting Point

8.4 – 8.75 (kg / m3) 930 (ºC)

Brass Mechanical PropertiesCondition Typical 0.2% Proof Tensile Elongation Vickers

Size Stress Strength % Hardness(mm) N / mm2 N / mm2 HV

Extruded 12 to 80 125 to 155 340 to 390 40 to 30 100 to 140

Rolled 75 to 205 125 to 155 340 to 390 40 to 30 100 to 140

Drawn 12 to 80 140 to 185 370 to 430 30 to 20 120 to 160

Sheet O - Annealed 140 370 45 95

Half-Hard 340 400 20 160

Plate Manufactured 170 400 35 110

Elastic Modulus Shear Modulus Yield Stress Ultimate Stress

96 –110 (GPA) 36 –41 (GPA) 70–550 (MPa) 200–620 (MPa)

Brass Thermal PropertiesThermal Expansion Coefficient Thermal Conductivity

(x 10-6 / ºC) (w / m.k )

19.1 – 21.2 117

Brass Electrical PropertiesElectric Resistivity

(x 10 -9 Ω • m )

20 – 61

Brass Acoustic PropertiesLongitudinal Wave Velocity (m/s) Shear Wave Velocity (m/s)

4700 2110

Chemical Compositions of Brass

Brass No. Cu Pb Fe SN As Mn Zn Other namedElements

UNS C36000 60.0% 2.5% 0.35% – – – Reminder –

UNS C38500 55.0% 2.5% 0.35% – – – Reminder –

BS CZ 121 Pb3 58.5% 2.5% – – – – Reminder –

BS CZ 112 63.5% – – 1.4% – – Reminder –

BS CZ 114 58.5% 1.5% 1.0% 0.8% – 2.0% Reminder –

BS CZ 122 58.5% 2.5% 0.3% – – – Reminder –

BS CZ 131 63.0% 2.5% 0.2% – – – Reminder –

BS CZ 132 60.5% 2.8% 0.2% 0.2% 0.15% – Reminder –

BS CZ 101 91.0% 0.05% 0.1% – – – Reminder –

BS CZ 106 71.5% 0.05% 0.05% – – – Reminder –

BS CZ 108 65.0% 0.3% 0.2% – – – Reminder –

Specification Cross Reference of Brass

Brass Rods and Sections

BS ISO EN Description & Uses

CZ121 Pb3 Cu Zn 39 Pb 3 CW614N The most suitable material for high speed machining.Used for turned parts & fasteners.

CZ112 Cu Zn 38 Sn 1 CW712R Naval brass. The addition of tin improves corrosion resistance,especially in sea water.

CZ114 Cu Zn 39 CW721R High tensile brass. Sometimes referred to as Manganese Bronze.Al Fe Mn Used for fasteners, valve parts etc.

CZ122 Cu Zn 40 Pb 2 CW617N Stamping brass. The most popular alloy for hot stamping.The Lead content ensures free cutting characteristics.

CZ131 Cu Zn 37 Pb 2 CW606N The higher copper and lower lead content of the alloy improvesductility while retaining free machining characteristics.Can be used for cold heating, riveting etc.

CZ132 Cu Zn 36 CW602N Dezincification resistant brass. Commonly used in waterPb 2 As applications such as shower valves and taps.

ASTM UNS ISO BS DIN JIS

B16 C38500 Cu- Zn 39 Pb3 CZ 121 Pb3 Cu Zn 39 Pb3 C3603

Brass Sheet

BS ISO EN Description & Uses

CZ101 Cu Zn 10 CW501L Gilding metal used for architectural metalwork,imitation jewellery etc.

CZ106 Cu Zn 30 CW505L 70/30 Brass. Deep drawing and spinning quality.

CZ108 Cu Zn 37 CW508L "Common" Brass, a general purpose alloy suitablefor simple forming etc.

Copper and Brass Coil

We slit any width from 10mm to 550mm. There are no minimum quantities.

T

W

Thickness (T) Width (W) Weight Copper Brass(mm) (mm) E-Cu Cu Zn 37

C1100 C2700F20 Soft F30 Soft

0.20 1219 1 to 7 tons • •0.25 1219 1 to 7 tons • •0.30 1219 1 to 7 tons • •0.40 1219 1 to 7 tons • •0.50 1219 1 to 7 tons • •0.60 1219 1 to 7 tons • •0.70 1219 1 to 7 tons • •0.80 1219 1 to 7 tons • •0.90 1219 1 to 7 tons • •1.00 1219 1 to 7 tons • •1.25 1219 1 to 7 tons • •1.50 1219 1 to 7 tons • •2.00 1219 1 to 7 tons • •2.50 1219 1 to 7 tons • •3.00 1219 1 to 7 tons • •

Thickness Width Length Copper Brass(mm) (mm) (mm)* E-Cu Cu Zn 37


0.40 1220 2440 • •1500 3000 • •

0.50 1220 2440 • •1500 3000 • •

0.60 1220 2440 • •1500 3000 • •

0.70 1220 2440 • •1500 3000 • •

0.80 1220 2440 • •1500 3000 • •

0.90 1220 2440 • •1500 3000 • •

1.00 1220 2440 • •1500 3000 • •

1.20 1220 2440 • •1500 3000 • •

Copper and Brass Sheet

.../ con’t on page 13

Thickness Width Length Copper Brass(mm) (mm) (mm)* E-Cu Cu Zn 37


1.50/1.60 1220 2440 • •1500 3000 • •

2.00 1220 2440 • •1500 3000 • •

2.50 1220 2440 • •1500 3000 • •

3.00 1220 2440 • •1500 3000 • •

4.00 1220 2440 • •1500 3000 • •

5.00 1220 2440 • •1500 3000 • •

6.00 1220 2440 • •1500 3000 • •

8.00 1220 2440 • •1500 3000 • •

Copper and Brass Sheet

Thickness Width Length Copper Brass(mm) (mm) (mm) E-Cu Cu Zn 37

C1100 C27200hard as rolled hard as rolled

3.00 1220 2440 • •1500 3000 • •4.00 1220 2440 • •1500 3000 • •5.00 1220 2440 • •1500 3000 • •6.00 1220 2440 • •1500 3000 • •8.00 1220 2440 • •1500 3000 • •10.00 1220 2440 • •1500 3000 • •12.00 1220 2440 • •1500 3000 • •13.00 1220 2440 • •1500 3000 • •15.00 1220 2440 • •1500 3000 • •16.00 1220 2440 • •

1500 3000 • •19.00 1220 2440 • •

1500 3000 • •20.00 1220 2440 • •

1500 3000 • •22.00 1220 2440 • •

1500 3000 • •

Copper and Brass Plate


25.00 1220 2440 • •1500 3000 • •

28.00 1220 2440 • •1500 3000 • •

30.00 1220 2440 • •1500 3000 • •

32.00 1220 2440 • •1500 3000 • •

35.00 1220 2440 • •1500 3000 • •

38.00 1220 2440 • •1500 3000 • •

40.00 1220 2440 • •1500 3000 • •

45.00 1220 2440 • •1500 3000 • •

50.00 1220 2440 • •1500 3000 • •

55.00 1220 2440 • •1500 3000 • •

65.00 3000 4000 • •80.00 3000 3000 • •

100.00 2000 3000 • •

Thickness Width Length Copper Brass(mm) (mm) (mm) E-Cu Cu Zn 37

C1100 C27200hard as rolled hard as rolled

Copper and Brass Plate

Diameter Diameter Copper Brass(mm) (inches) E-Cu 57 Cu Zn 39 Pb3

C11000 C38500

3.18 0.125 • •3.97 0.156 • •4.76 0.187 • •5.00 0.197 • •6.00 0.236 • •6.35 0.250 • •7.95 0.313 • •8.00 0.315 • •9.52 0.375 • •10.00 0.394 • •11.11 0.437 • •12.00 0.472 • •12.70 0.500 • •14.00 0.551 • •14.29 0.563 • •15.88 0.625 • •16.00 0.630 • •18.00 0.709 • •19.05 0.750 • •20.00 0.787 • •22.00 0.866 • •24.00 0.945 • •25.00 0.984 • •25.40 1.000 • •28.58 1.125 • •30.00 1.181 • •

DCopper and Brass Round Bar



C11000 C38500

31.75 1.250 • •34.93 1.375 • •35.00 1.378 • •36.00 1.417 • •38.10 1.500 • •40.00 1.575 • •41.27 1.625 • •44.45 1.750 • •47.63 1.875 • •50.00 1.969 • •50.80 2.000 • •53.97 2.125 • •55.00 2.165 • •57.15 2.250 • •60.00 2.362 • •62.00 2.440 • •63.50 2.500 • •65.00 2.559 • •67.00 2.637 • •69.85 2.750 • •70.00 2.756 • •75.00 2.952 • •76.20 3.000 • •80.00 3.150 • •82.55 3.250 • •85.00 3.346 • •

Copper and Brass Round Bar D


Copper and Brass Round Bar D


C11000 C38500

88.90 3.500 • •90.00 3.543 • •93.00 3.661 • •95.25 3.750 • •

101.60 4.000 • •110.00 4.330 • •114.30 4.500 • •120.00 4.724 • •127.00 5.000 • •130.00 5.118 • •140.00 5.512 • •152.40 6.000 • •165.00 6.496 • •170.00 6.693 • •180.00 7.087 • •203.20 8.000 • •205.00 8.071 • •228.60 9.000 • •254.00 10.000 • •280.00 11.020 • •304.80 12.000 • •310.00 12.204 • •330.00 12.992 • •355.60 14.000 • •375.00 14.764 • •400.00 15.748 • •

Thickness Width Copper Brass(mm/inches) (mm/inches) E-Cu 57 Cu Zn 39 Pb3

C11000 C38500

3 12 • •14 • •15 • •16 • •20 • •25 • •30 • •35 • •40 • •45 • •50 • •60 • •65 • •

1/8” 0.5” • •5/8” • •

0.75” • •1” • •

1.25” • •1.5” • •

1.75” • •2” • •

2.5” • •3” • •

3/16” 0.5” • •5/8” • •

0.75” • •1” • •

1.25” • •1.5” • •

1.75” • •2” • •

2.5” • •3” • •

3.5” • •5 10 • •

12 • •14 • •15 • •16 • •20 • •

Copper and Brass Flat BarW

T


5 25 • •30 • •32 • •35 • •40 • •45 • •50 • •60 • •65 • •70 • •75 • •80 • •90 • •100 • •

1/4” 0.5” • •5/8” • •0.75” • •

1” • •1.25” • •1.5” • •1.75” • •

2” • •2.5” • •3” • •

3.5” • •4” • •

6 10 • •12 • •14 • •15 • •16 • •20 • •25 • •30 • •32 • •35 • •40 • •45 • •50 • •60 • •65 • •


C11000 C38500

Copper and Brass Flat BarW

T


6 70 • •75 • •80 • •90 • •100 • •

5/16” 0.75” • •1” • •

1.25” • •1.5” • •

1.75” • •2” • •

2.5” • •3” • •

3.5” • •4” • •

8 12 • •15 • •16 • •20 • •25 • •30 • •32 • •35 • •40 • •45 • •50 • •60 • •65 • •70 • •75 • •80 • •90 • •100 • •

3/8” 0.75” • •1” • •

1.25” • •1.5” • •

1.75” • •

Copper and Brass Flat Bar


C11000 C38500

W

T


3/8” 2” • •2.5” • •3” • •

3.5” • •4” • •5” • •6” • •

10 15 • •20 • •25 • •30 • •32 • •35 • •40 • •45 • •50 • •60 • •65 • •70 • •75 • •80 • •90 • •100 • •110 • •120 • •125 • •150 • •

12 20 • •25 • •30 • •32 • •35 • •40 • •45 • •50 • •60 • •65 • •70 • •75 • •



C11000 C38500

W

T


12 80 • •90 • •100 • •110 • •120 • •125 • •150 • •

1/2” 0.75” • •1” • •

1.25” • •1.5” • •

1.75” • •2” • •

2.5” • •3” • •

3.5” • •4” • •5” • •6” • •

5/8” 1” • •1.25” • •1.5” • •

1.75” • •2” • •

2.5” • •3” • •

3.5” • •4” • •5” • •6” • •

16 25 • •30 • •32 • •35 • •40 • •45 • •50 • •60 • •



C11000 C38500

W

T


16 65 • •70 • •75 • •80 • •90 • •100 • •110 • •120 • •125 • •150 • •175 • •200 • •

3/4” 1” • •1.25” • •1.5” • •1.75” • •

2” • •2.5” • •3” • •

3.5” • •4” • •5” • •6” • •

20 25 • •30 • •32 • •35 • •40 • •45 • •50 • •60 • •65 • •70 • •75 • •80 • •90 • •100 • •110 • •120 • •



C11000 C38500

W

T


20 125 • •150 • •175 • •200 • •

25 30 • •32 • •35 • •40 • •45 • •50 • •60 • •65 • •70 • •75 • •80 • •90 • •100 • •110 • •120 • •125 • •150 • •175 • •200 • •

1” 1.25” • •1.5” • •

1.75” • •2” • •

2.5” • •3” • •

3.5” • •4” • •5” • •6” • •

30 50 • •60 • •65 • •70 • •75 • •80 • •



C11000 C38500

W

T


30 90 • •100 • •110 • •120 • •125 • •150 • •175 • •200 • •

1.25” 2” • •2.5” • •3” • •

3.5” • •4” • •5” • •6” • •

35 50 • •60 • •65 • •70 • •75 • •80 • •90 • •100 • •110 • •120 • •125 • •150 • •175 • •200 • •

40 125 • •150 • •175 • •200 • •



C11000 C38500

W

T

Copper and Brass Square Bar

Across Flats Across Flats Copper Brass(mm) (inches) E-Cu 57 Cu Zn 39 Pb3

C11000 C38500

5.00 0.20 • •6.00 0.24 • •6.35 0.25 • •8.00 0.32 • •9.52 0.38 • •10.00 0.39 • •12.00 0.47 • •12.70 0.50 • •16.00 0.63 • •19.05 0.75 • •20.00 0.78 • •22.22 0.87 • •25.00 0.98 • •25.40 1.00 • •30.00 1.18 • •31.75 1.25 • •32.00 1.26 • •35.00 1.38 • •38.00 1.50 • •40.00 1.60 • •44.45 1.75 • •50.00 2.00 • •57.15 2.25 • •60.00 2.36 • •63.50 2.75 • •65.00 2.59 • •69.85 2.75 • •76.20 3.00 • •80.00 3.14 • •82.55 3.25 • •88.90 3.50 • •90.00 3.54 • •95.25 3.75 • •

100.00 3.94 • •101.60 4.00 • •

T

Across Flats Across Flats Copper Brass(mm) (inches) E-Cu 57 Cu Zn 39 Pb3

C11000 C38500

9.53 0.375 • •13.34 0.525 • •15.27 0.601 • •18.03 0.710 • •19.05 0.750 • •20.83 0.820 • •22.23 0.875 • •23.37 0.920 • •24.00 0.945 • •25.65 1.010 • •28.58 1.125 • •30.48 1.200 • •31.75 1.250 • •33.05 1.300 • •34.92 1.374 • •37.59 1.479 • •38.10 1.500 • •40.00 1.600 • •42.42 1.670 • •44.45 1.750 • •47.63 1.875 • •50.80 2.000 • •57.15 2.250 • •63.50 2.500 • •69.85 2.750 • •76.20 3.000 • •

TCopper and Brass Hexagonal Bar

Across Flats Copper Brass(mm) SF-Cu Cu Zn 39 Pb3

C12200 C38500

20 x 20 x 3 • •25 x 25 x 3 • •25 x 25 x 5 • •25 x 25 x 6 • •30 x 30 x 3 • •30 x 30 x 4 • •30 x 30 x 5 • •30 x 30 x 6 • •40 x 40 x 3 • •40 x 40 x 4 • •40 x 40 x 5 • •40 x 40 x 6 • •50 x 50 x 3 • •50 x 50 x 4 • •50 x 50 x 5 • •50 x 50 x 6 • •60 x 60 x 6 • •65 x 65 x 6 • •65 x 65 x 8 • •

65 x 65 x 10 • •75 x 75 x 6 • •75 x 75 x 8 • •

75 x 75 x 10 • •75 x 75 x 12 • •100 x 100 x 6 • •100 x 100 x 8 • •100 x 100 x 10 • •100 x 100 x 12 • •

Copper and Brass Equal Angle Bar

Dimensions (mm) Copper BrassThickness x Flange x Web E-Cu 57 Cu Zn 39 Pb3

[ (B) x (H) x (t) ] C11000 C38500

40 x 20 x 3 • •50 x 25 x 3 • •80 x 40 x 5 • •

100 x 50 x 6 • •130 x 65 x 6 • •150 x 75 x 6 • •

200 x 100 x 10 • •

Copper and Brass U Channels

DT

Wall Outside Copper BrassThickness Diameter SF-Cu Cu Zn 39 Pb3

(mm) (mm) C12200 C38500

0.6 12.70 • •19.10 • •22.20 • •25.40 • •

0.8 12.70 • •19.10 • •22.20 • •25.40 • •31.80 • •38.10 • •50.80 • •

1.0 12.70 • •19.10 • •22.20 • •25.40 • •31.80 • •38.10 • •50.80 • •

1.2 12.70 • •19.10 • •22.20 • •25.40 • •31.80 • •38.10 • •50.80 • •63.50 • •76.20 • •

Copper and Brass Round Tube


DT

Wall Outside Copper BrassThickness Diameter SF-Cu Cu Zn 39 Pb3

(mm) (mm) C12200 C38500

1.5 12.70 • •19.10 • •22.20 • •25.40 • •31.80 • •38.10 • •50.80 • •63.50 • •76.20 • •

2.0 25.40 • •31.80 • •38.10 • •50.80 • •63.50 • •76.20 • •

2.5 25.40 • •31.80 • •38.10 • •50.80 • •63.50 • •76.20 • •

3.0 25.40 • •31.80 • •38.10 • •50.80 • •63.50 • •76.20 • •

3.5 25.40 • •31.80 • •38.10 • •50.80 • •63.50 • •76.20 • •

Copper and Brass Round Tube

Outside Wall Copper BrassDimension Thickness SF-Cu Cu Zn 39 Pb3

(mm) (mm) C12200 C38500

19.05 1.0 • •1.2 • •1.5 • •1.6 • •

25.40 1.0 • •1.2 • •1.5 • •1.6 • •2.0 • •3.0 • •

31.75 1.0 • •1.2 • •1.5 • •1.6 • •2.0 • •3.0 • •

38.10 1.0 • •1.2 • •1.5 • •1.6 • •2.0 • •3.0 • •

W

T

Copper and Brass Square Tube


Outside Wall Copper Brass

Dimension Thickness SF-Cu Cu Zn 39 Pb3

(mm) (mm) C12200 C38500

40.00 1.0 • •1.2 • •1.5 • •1.6 • •2.0 • •3.0 • •

50.80 1.2 • •1.5 • •1.6 • •2.0 • •3.0 • •3.5 • •

60.00 1.2 • •1.5 • •1.6 • •2.0 • •3.0 • •

76.20 2.0 • •3.0 • •3.5 • •

101.60 2.0 • •3.0 • •3.5 • •

W

T

Copper and Brass Square Tube


(mm) (mm) C12200 C38500

24.0 X 14.0 1.0 • •1.2 • •1.5 • •1.6 • •2.0 • •3.0 • •

40.0 X 18.0 1.0 • •1.2 • •1.5 • •1.6 • •2.0 • •3.0 • •

40.0 X 25.0 1.0 • •1.2 • •1.5 • •1.6 • •2.0 • •3.0 • •

50.8 X 25.4 1.0 • •1.2 • •1.5 • •1.6 • •2.0 • •3.0 • •

Copper and Brass Rectangular Tube

W2

T

W1



(mm) (mm) C12200 C38500

60 X 40.0 1.0 • •1.2 • •1.5 • •1.6 • •2.0 • •3.0 • •

80.0 X 40.0 1.2 • •1.5 • •1.6 • •2.0 • •3.0 • •

100.0 X 50.8 1.5 • •1.6 • •2.0 • •3.0 • •5.0 • •

Copper and Brass Rectangular Tube

W2

T

W1

aircraft - ayan · 2010. 8. 28. · bsen 133/62, 12163, 12164, 12167 bs iso en description...

Documents